JLG Trailer-Mounted Boom Lifts T350 T500J PVC 2007 Operation & Safety Manual (31217420) – PDF DOWNLOAD

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JLG Trailer-Mounted Boom Lifts T350 T500J PVC 2007 Operation & Safety Manual (31217420) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG Trailer-Mounted Boom Lifts T350 T500J PVC 2007 Operation & Safety Manual (31217420) – PDF DOWNLOAD

Section 1. SAFETY......................................................... 15
	1.1 General........................................................... 15
		Operator Training and Knowledge................................... 15
	1.2 Towing Regulations................................................ 16
	1.3 Before Operating the Lift......................................... 16
		Workplace Inspection.............................................. 16
		Machine Inspection................................................ 16
	1.4 Operation......................................................... 17
		General........................................................... 17
		Trip and Fall Hazards............................................. 18
		Electrocution Hazards............................................. 19
		Tipping Hazards................................................... 21
		Crushing and Collision Hazards.................................... 22
	1.5 Lifting, and Hauling.............................................. 23
	1.6 Towing Hazards.................................................... 23
	1.7 Additional Hazards / Safety....................................... 23
Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION..... 25
	2.1 Personnel Training................................................ 25
		Operator Training................................................. 25
		Training Supervision.............................................. 25
		Operator Responsibility........................................... 25
	2.2 Preparation, Inspection, and Maintenance.......................... 26
		Pre-Start Inspection.............................................. 28
		Function Check.................................................... 29
Section 3. TOWING......................................................... 35
	3.1 General Towing information........................................ 35
	3.2 Coupler........................................................... 35
	3.3 Tow Vehicle And Hitch Information................................. 35
		Towing Hitch...................................................... 35
	3.4 Coupling and Uncoupling the Trailer............................... 35
		Before Coupling the Trailer to Tow Vehicle........................ 35
		Tongue Height..................................................... 36
		Coupler and Ball.................................................. 36
		Tongue Jack....................................................... 36
		Coupling the Trailer to the Hitch................................. 37
		Uncoupling the Trailer from the Hitch............................. 37
		Rigging Safety Chains (If equipped)............................... 38
		Testing Breakaway Brake........................................... 38
		Connect the Electrical Cables..................................... 40
	3.5 Engaging Manual Lockout Lever..................................... 41
	3.6 Trailer Maneuvering............................................... 41
	3.7 Towing Guidelines................................................. 41
	3.8 Pre-Tow Inspection................................................ 43
Section 4. MACHINE CONTROLS AND INDICATORS................................ 47
	4.1 General........................................................... 47
	4.2 Controls and Indicators........................................... 47
		Ground Control Station............................................ 48
		Platform Station.................................................. 51
Section 5. MACHINE OPERATION.............................................. 57
	5.1 Description....................................................... 57
	5.2 Boom Operating Characteristics and Limitations.................... 57
		Capacities........................................................ 57
		Stability......................................................... 57
	5.3 Engine Operation (If Equipped).................................... 62
		Starting Procedure................................................ 62
		Shutdown Procedure................................................ 62
		Fuel Valve Lever.................................................. 63
	5.4 Outriggers........................................................ 63
		From the Ground Console........................................... 63
		From the Platform Console (Drive & Set Only)...................... 64
	5.5 Platform.......................................................... 64
		Platform Level Adjustment......................................... 64
		Platform Rotation (If Equipped)................................... 64
	5.6 Boom.............................................................. 64
		Swinging the Boom................................................. 65
		Raising and Lowering the Boom..................................... 65
		Telescoping the Boom.............................................. 65
	5.7 Jib Lift.......................................................... 66
	5.8 User Fault Codes.................................................. 66
	5.9 Battery Charging.................................................. 68
		Battery Charger Fault Codes....................................... 70
	5.11 Platform Removal & Installation.................................. 71
	5.12 Material hook Installation....................................... 72
	5.13 Material Hook Operating Precautions.............................. 73
	5.14 Accessory Tray................................................... 74
	5.15 Panel Tray....................................................... 74
	5.16 Drive & Set...................................................... 76
		To Set Up The Machine for Drive & Set Operation:.................. 76
		To Prepare the Machine For Towing After Drive & Set Operation:.... 79
	5.17 Shut Down and Park............................................... 82
	5.18 Tie Down......................................................... 83
Section 6. EMERGENCY PROCEDURES........................................... 97
	6.1 General........................................................... 97
	6.2 Incident Notification............................................. 97
	6.3 Emergency Operation............................................... 97
		Operator Unable to Control Machine................................ 97
		Platform or Boom Caught Overhead.................................. 98
	6.4 Manual Descent.................................................... 98
		Lift Down......................................................... 99
		Telescope In......................................................100
		Telescope Out.....................................................101
		Swing.............................................................101
		Platform Jib......................................................102
Section 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE..................103
	7.1 Introduction......................................................103
	7.2 Operating specifications..........................................103
		Dimensional Data..................................................105
		Fluid Capacities..................................................105
		Electric Power Unit...............................................105
		Taillight and Marker Light Bulb Information (ANSI Machines).......106
		Tires.............................................................106
		Engine............................................................107
		Batteries (Electric Machines).....................................107
		Component Weights.................................................108
		Lubrication.......................................................109
	7.3 Operator Maintenance..............................................111
	7.4 Tires & Wheels....................................................117
		Glossary of Tire and Loading Terminology..........................117
		Basic Tire Maintenance............................................117
		Tire Inflation....................................................118
		Tire Wear.........................................................118
		Tire Repair.......................................................119
		Tire Replacement..................................................119
		Tire Fundamentals.................................................119
		Wheel Replacement.................................................122
		Wheel Installation................................................122
		Lug Nuts (Bolts)..................................................123
		Unsealed Wheel Bearings (Hubs)....................................124
Section 8. INSPECTION AND REPAIR LOG......................................125

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