John Deere 0.9, 1.1, 1.2, 1.5 & 2.0 L OEM Diesel Engines Operator’s Manual PDF

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John Deere 0.9, 1.1, 1.2, 1.5 & 2.0 L OEM Diesel Engines (PowerTech™) Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 0.9, 1.1, 1.2, 1.5 & 2.0 L OEM Diesel Engines (PowerTech™) Operator’s Manual – PDF DOWNLOAD

• P/N: OMRG26439_61
• Language: English
• Division: Construction
• Product Lines: Engines
• Publication Type: Operator’s Manuals
• Associated Models: 0.9L, 1.1L, 1.2L, 1.5L, 2.0L, 3009, 3011, 3012, 3015, 4020
• Series: POWERTECH

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 0.9, 1.1, 1.2, 1.5 & 2.0 L OEM Diesel Engines (PowerTech™) Operator’s Manual – PDF DOWNLOAD

Contents 7
Record Keeping 9
Record Engine Serial Number 9
Record Fuel Pump Model Number 9
Safety 10
Recognize Safety Information 10
Understand Signal Words 10
Follow Safety Instructions 10
Replace Safety Signs 11
Prevent Bypass Starting 11
Handle Fuel Safely—Avoid Fires 11
Prepare for Emergencies 12
Handle Starting Fluid Safely 12
Handle Fluids Safely—Avoid Fires 12
Service Engines Safely 13
Wear Protective Clothing 13
Protect Against Noise 13
Handle Chemical Products Safely 14
Stay Clear of Rotating Drivelines 15
Practice Safe Maintenance 16
Work In Ventilated Area 16
Avoid High-Pressure Fluids 17
Avoid Heating Near Pressurized Fluid Lines 17
Remove Paint Before Welding or Heating 17
Service Cooling System Safely 18
Install Fan Guards 18
Avoid Hot Parts 18
Avoid Harmful Asbestos Dust 19
Prevent Battery Explosions 19
Handling Batteries Safely 19
Protect Against High Pressure Spray 20
Decommissioning — Proper Recycling and Disposal of Fluids and Components 21
Fuels, Lubricants, and Coolant 22
Diesel Fuel 22
Lubricity of Diesel Fuel 23
Handling and Storing Diesel Fuel 23
Testing Diesel Fuel 23
Biodiesel Fuel 24
Minimizing the Effect of Cold Weather on Diesel Engines 25
Diesel Engine Oil — Tier 2 and Stage II 26
Extended Diesel Engine Oil Service Intervals 26
Mixing of Lubricants 26
Oilscan™ and CoolScan™ 27
Alternative and Synthetic Lubricants 27
Lubricant Storage 27
Multipurpose Extreme Pressure (EP) Grease 28
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 29
Drain Intervals for Diesel Engine Coolant 30
Supplemental Coolant Additives 30
Testing Diesel Engine Coolant 31
Operating in Warm Temperature Climates 31
Disposing of Coolant 31
Engine Operating Guidelines 32
Instrument (Gauge) Panel 32
Normal Engine Operation 33
Break-In Service 33
Standby Power Units 34
Starting the Engine 35
Cold Weather Starting 36
Warming Engine 37
Idling Engine 37
Stopping the Engine 38
Using a Booster Battery or Charger 39
Lubrication and Maintenance 40
Observe Service Intervals 40
Use Correct Fuels, Lubricants, and Coolant 40
Lubrication and Maintenance Service Interval Chart 41
Lubrication & Maintenance/Daily 42
Daily Prestarting Checks 42
Lubrication & Maintenance/100 Hour 44
Servicing Fire Extinguisher 44
Retighten Engine Mounting Hardware 44
Servicing Battery 44
Lubrication & Maintenance/200 Hour/3 Month 46
Changing Engine Oil and Oil Filter 46
Check and Adjust V-Belt Tension 48
Cleaning Axial Seal Air Cleaner Element 49
Washing Axial Seal Air Cleaner Element 49
Inspect Axial Seal Air Cleaner Element 49
Lubrication & Maintenance/400 Hour/6 Month 50
Checking Air Intake System 50
Replace Axial Seal Air Cleaner Element (If Equipped) 51
Replacing Radial Seal Air Cleaner Filter Element (If Equipped) 52
Replace Fuel Filter Element 53
Check and Service Fuel Injection Nozzles 53
Check Fuel Injection Pump Timing 54
Adjust Engine Valve Clearance 54
Lubrication&Maintenance/1000Hour/12Month 55
Pressure Testing Cooling System 55
Flushing Cooling System 56
Service As Required 58
Additional Service Information 58
Do Not Modify Fuel System 58
Adding Coolant 59
Bleed Fuel System on 3009 Engines 60
Bleed Fuel System on 3011, 3012, 3015 and 4020 Engines 61
Replace V-Belt 61
Troubleshooting 62
General Troubleshooting Information 62
Power Unit Engine Wiring Harness Diagram 64
Electrical System Schematic 65
Engine Troubleshooting 66
Electrical Troubleshooting 70
Storage 72
Engine Storage Guidelines 72
Preparing Engine for Long Term Storage 72
Removing Engine from Long Term Storage 73
Specifications 74
General Engine Specifications—3009D, 3011D, 3012D and 3015D 74
General Engine Specifications—4020D and 4020T 76
Engine Crankcase Oil Fill Quantities 77
Unified Inch Bolt and Screw Torque Values 78
Metric Bolt and Screw Torque Values 79
Lubrication and Maintenance Records 80
Using Lubrication and Maintenance Records 80
Daily (Prestarting) Service 80
100 Hour Service 80
200 Hour/3 Month Service 81
400 Hour/6 Month Service 81
1000 Hour/12 Month Service 82
Service as Required 82
Warranty 83
U S EPA Emissions Control Warranty Statement 83
Emissions Control System Certification Label 83
Page Number 7
Section 01 9
Section 05 10
Section 10 22
Section 15 32
Section 20 40
Section 25 42
Section 30 44
Section 35 46
Section 40 50
Section 45 55
Section 50 58
Section 55 62
Section 60 72
Section 65 74
Section 70 80
Section 75 83

S.V 04/24