John Deere 1010D Forwarder Operators Manual – PDF DOWNLOAD

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John Deere 1010D Forwarder Operators Manual – PDF DOWNLOAD

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John Deere 1010D Forwarder Operators Manual – PDF DOWNLOAD

P/N: F071533_NM
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1010D
Series: D SERIES
Serial: WJ1010D004203-

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1010D Forwarder Operators Manual – PDF DOWNLOAD

Contents 2
Introduction 8
Operator’s manual for John Deere Forwarder 8
Foreword 9
John Deere Contact Information 9
Technical Information Feedback Form 10
Warranty 11
Standard warranty clauses 11
Standard Warranty 11
Machines with Extended Coverage (For specified machines only!) 11
Periodic Maintenance 12
Safety – Safety Features 13
1010D Forwarder Safety Features 13
Safety – General Precautions 14
General 14
Recognize Safety Information 14
Understand Signal Words 14
Prepare for Emergencies 15
Wear Protective Clothing 15
Handle Fluids Safely—Avoid Fires 16
Handle Chemical Products Safely 16
Replace Safety Signs 17
Maintain Safety Cabin 17
Use of Radio-transmitters 18
Safety – Operating Precautions 19
Inspect machine 19
Attach Do not Operate Tag 19
Prevent Machine Runaway 20
Use Handholds and Steps 20
Secondary exit 21
Handle Starting Fluid Safely 21
Pay Attention to Bystanders 22
Carry no passangers 22
Use Seat Belts 23
Avoid Risks under Difficult Conditions 23
Stop Working if Machine Gives an Alarm 23
Loading the Machine 24
Keep Danger Zone Clear 24
Avoid Crush Points 24
Power Cables 25
Driving/Transporting on Public Roads 26
Ensure Safety before Driving on Frozen Water 26
Fire Prevention 27
What To Do If the Machine Catches Fire 28
Safety – Maintenance Precautions 29
General 29
Securing the Service Position 30
Use Proper Clothing 30
Use Proper Tools 31
Support Machine Properly 31
Shut Down Engine, Disconnect Battery Cable 32
Service Cooling System Safely 32
Prevent Battery Explosions 32
Prevent Acid Burns 33
Replacing the Xenon Worklamp 34
Start Only from Operator’s Seat 34
Beware of Exhaust Fumes 35
Avoid High Pressure Fluids 35
Avoid Heating near Pressurized Fluid Lines 36
Make Welding Repairs Safely 36
Service Tires Safely 37
Refueling and Servicing Fuel System 37
Dispose of Waste Properly 38
Operator’s Station 39
Cab Component Locator 39
Dashboard Component Locator 40
Warning lights and alarms 41
Left Armrest Controls 48
Right Armrest Controls 48
Window Washers and Wipers 49
Boom Control Lever, Left 50
Boom Control Lever, Right 51
Radio 52
AC/Heater Controls 52
Overhead Panel Switches 55
Instrument Box 56
Cab Air Filters 57
Main Switch 57
Seat 58
Lifting and Lowering the Cab 60
Lifting the Cab 60
Lowering the Cab 61
Starting and Driving: Controls 63
Door Safety Switch 63
Cab Steps Safety Switch 64
Emergency Stop Button 65
Secondary Exit 65
Working RPMs with a Manual Throttle 66
Using the Boom 67
Brakes 68
Frame Brake 69
Drive Direction Select 69
Steering 70
High/ Low Gear Select 70
Differential Locks 71
Decking Blade 72
Starting the Machine 73
Before Starting the Engine for the First Time in a Working Day 73
Normal Starting 74
Cold Weather Starting 76
After Starting 77
Using Booster Batteries 78
Turning off the Engine 79
Driving the Machine 80
Travel Speeds 80
Off-Road Driving 80
Driving on Road 82
Transporting the Machine 83
Towing the Machine 84
Stowing a Disabled Boom 88
Maintenance – Fluids and Lubricants 90
Recommended Lubricants and Fluids 90
Capacities 91
Diesel Fuel 92
Engine Oil 93
Coolant 94
Hydraulic oil 95
Gear oil 96
Brake fluid 96
Cab lift pump 97
Grease 97
Maintenance – General 98
Service, General 98
Use Correct Fuels and Lubricants 98
Prepare Machine for Maintenance 99
Machine Frame, Locking and Unlocking 100
Check all bolted joints 101
Cleaning the Cab Windows 102
Tires 103
Changing Wheels 104
Anti slips 105
Fitting bogie tracks 106
Maintenance Intervals and Service Parts 108
Maintenance intervals 108
Service Parts 109
Maintenance – Every 10 hours or daily 112
Check Hydraulic Oil Level 112
Check the Engine Oil Level 112
Remove Drain Water and Sediment from Fuel Filters 113
Check the radiator grille cleanness 114
Check the Windshield Washer Fluid Level 114
Check the driving brake oil level 115
Check the air filter 115
Check the tires for air pressure and overall shape 115
Fill up the fuel tank 116
Maintain the Boom 116
The following service and checks are to be made at the end of each workday 116
Maintenance – Every 50 hours or Weekly 117
Grease the center hinge bearings and steering cylinder bearings 117
Grease the decking blade1 118
Check the battery electrolyte level 118
Check the air conditioner 118
Maintain the Boom 118
Maintenance — Every 250 Hours 119
Clean the machine 119
Check Transfer Case Oil Level 120
Check Differential Oil Level 121
Check Single Axle Wheel Ends Oil Level 122
Check Bogie Housings Oil Level 123
Check Wheel Nut Torque 123
Check Cab Air Filters 124
Maintain the boom 125
Check the air conditioner 126
Maintenance – Every 500 hours 127
Change Engine Oil and Oil Filter 127
Clean Crank Case Vent Tube 129
Check Air Intake System 129
Replace Fuel Filters 130
Remove Sediment and Water from the Fuel Tank 130
Check Belt Wear 131
Check Belt Tensioner 132
Check Cooling System 132
Check the Batteries for Charge and Electrolyte Level 133
Grease the driveshafts 134
Maintenance — Every 1000 Hours 135
Greasing the Prelubricated Bogie Bearings 135
Change Hydraulic Oil 136
Change Hydraulic Oil Return Filter 138
Change Hydraulic Tank Breather 140
Change Transfer Case Oil 141
Renew the pressure filter of the drive hydraulic system 143
Change the Brake Pedal Circuit Oil 143
Check Wheel Rims and Wheel Nut Torque 144
Maintain the boom 144
Check the air conditioner 144
Maintenance — Every 2000 Hours 145
Check Valve Clearance 145
Change the Coolant 147
Change Bogie Axle Differential Oil 149
Change Bogie Housings Oil 150
Change Single Axle Differential Oil 151
Change Single Axle Wheel Ends Oil 152
Check and tighten the bolts for the joints between axles and frame 153
Maintenance – As required 154
When Necessary, Service and Adjust the Following 154
Adding the Coolant 154
Checking Air Filter Elements 155
Replacing Drive Belt 156
Maintain the Boom 156
Bleeding the Fuel System 157
Clean the Fuel Tank Filler Filter 157
Adjusting the Seat Turntable Brake 158
Maintenance – Calendar Periods 159
Every 6 months 159
Every 12 months 159
Hydraulic System – General 160
Hydrostatic System 160
Working Hydraulic System 160
Brake System 161
Hydraulic System – Bleeding 162
General 162
Bleeding Air from the Hydrostatic System 163
Bleeding Air from the Working Hydraulic System 165
Bleeding Air from Brake System 166
Hydrostatic System – Pressure Control 170
Checking and Adjusting the Charge Pressure 170
Checking the Hydrostatics Pilot Pressure 171
Checking and Adjusting the Drive Pressure 172
Checking and Adjusting the Function of DA Cartridge Valve 173
Checking and Adjusting the Motor Control Starting Point 174
Checking and Adjusting Pressure Cut-Off Setting for the Drive Motor 175
Working Hydraulic System – Pressure Control 176
Adjusting the Maximum Pressure 176
Adjusting the Pressure Difference 176
Checking the Boom Valve Pilot Control Pressure 177
Measuring the pressures for each function 178
Checking and Adjusting Auxiliary Function Pressure 179
Checking and Adjusting Frame Brake Pressure 180
Checking Pressures of Optional Equipment 180
Brake System- Checking and Adjusting 181
4 Wheel Long Forwarder: Check and Adjust Parking Brake Pressure 181
Checking the Service Brake (pedal brake) pressure 182
Checking the Work Brake Pressure 183
Checking the Brake Charging Pressure 184
Mechanical Adjustment of Brakes 185
Electrical System 187
Main Switch 187
Engine Sensors and Connectors 188
Hydraulic Tank Sensors 189
1010D Drive Pedal Adjustment 190
Batteries 191
Welding 192
Fuses in Instrument Box 194
Fuses and Relays Under the Cab 195
Realys in Instrument box / Circuit board 195
Transmission 196
Operating Power Transmission 196
High/Low Gear 196
Hydrostatic System 197
Boom, General 198
A General Description of the Boom 198
Operating Safety Precautions 199
General Operating Instructions 201
Boom Maintenance, General 202
Assembly Instructions 202
Welding Instruction 202
Bleeding the Hydraulic System 202
Maintenance Schedule 203
Boom, Maintenance every 10 hours 204
Check boom structures 204
The following service and checks are to be made at the end of each workday 204
Boom, Maintenance every 50 hours 205
Check Boom Slew Housing Oil Level 205
Check Boom Pins Condition 205
Check Extension Boom Side Play 205
Check the clearance of the 2nd extension slide bearing piece1 206
Check Extension Boom Chains 207
Check Grapple 207
Grease the Boom 209
Boom, Maintenance every 250 hours 211
Clean the Loader 211
Check Boom Structures 211
Check Boom Fastener Torques 212
Check Extension Boom Vertical Play 213
Grease the grapple and link 214
Boom, Maintenance every 1000 hours 215
Change Boom Slew Housing Oil 215
Clean the Rotator Magnetic Plug 215
Clean the boom extension boom chains (depending on the model) 216
Boom, Maintenance as required 217
Adjust rotator link brakes 217
Boom, Technical Data 218
Boom CF5 218
Rotator and Grapple 218
Equipment, Air Conditioner 222
Introduction 222
Risks and Counter-Measures 223
First Aid 224
Main Parts of Air Conditioning System 224
Maintenance – Weekly: Check the refrigerant level 226
Maintenance – Weekly: Check the service moisture indicator of the dryer 229
Maintenance – Weekly: Check the condensation water outlets 229
Maintenance – every 1000 hours: Service the compressor 229
Maintenance – every 1000 hours: Service the evaporator element 230
Maintenance – every 1000 hours: Service the condenser element 230
Maintenance – every 1000 hours: Service the hoses and connectors 231
Maintenance – every 24 months: Replace the Dryer 231
Equipment, Engine Preheater 232
Operation and maintenence 232
Troubleshooting 240
Engine Troubleshooting 240
Diagnose Drive Lines 245
Diagnose Brake Hydraulics 246
Diagnose Cab Tilt Hydraulics 246
Diagnose Hydraulic/Hydrostatic Cooling System 247
Diagnose Hydrostatic Drive System 248
Diagnose Hydrostatic Drive Pump 250
Diagnose Hydrostatic Drive Motor 253
Diagnose Boom 254
Diagnose Heater/Air Conditioner 258
Storage 260
Prepare Machine for Storage 260
Monthly Storage Procedure 262
Hydraulic Diagrams 264
Hydraulic diagrams 264
Wiring Diagrams 276
Wiring diagrams 276
1010D Specifications 306
Decals and Manufacturing numbers 306
Dimensions 307
Load area 309
Axles 309
Transmission 310
Engine 310
Steering 310
Brakes 311
Hydraulic system 311
Electrical System 311
Boom 312
Cab 312
Page Numbers 2
Section 1-1 8
1 8
2 9
3 10
Section 2-1 11
1 11
2 12
Section 3-1 13
1 13
Section 3-2 14
1 14
2 15
3 16
4 17
5 18
Section 3-3 19
1 19
2 20
3 21
4 22
5 23
6 24
7 25
8 26
9 27
10 28
Section 3-4 29
1 29
2 30
3 31
4 32
5 33
6 34
7 35
8 36
9 37
10 38
Section 4-1 39
1 39
2 40
3 41
4 42
5 43
6 44
7 45
8 46
9 47
10 48
11 49
12 50
13 51
14 52
15 53
16 54
17 55
18 56
19 57
20 58
21 59
Section 4-2 60
1 60
2 61
3 62
Section 5-1 63
1 63
2 64
3 65
4 66
5 67
6 68
7 69
8 70
9 71
10 72
Section 5-2 73
1 73
2 74
3 75
4 76
5 77
6 78
7 79
Section 5-3 80
1 80
2 81
3 82
4 83
5 84
6 85
7 86
8 87
9 88
10 89
Section 6-1 90
1 90
2 91
3 92
4 93
5 94
6 95
7 96
8 97
Section 6-2 98
1 98
2 99
3 100
4 101
5 102
6 103
7 104
8 105
9 106
10 107
Section 6-3 108
1 108
2 109
3 110
4 111
Section 6-4 112
1 112
2 113
3 114
4 115
5 116
Section 6-5 117
1 117
2 118
Section 6-6 119
1 119
2 120
3 121
4 122
5 123
6 124
7 125
8 126
Section 6-7 127
1 127
2 128
3 129
4 130
5 131
6 132
7 133
8 134
Section 6-8 135
1 135
2 136
3 137
4 138
5 139
6 140
7 141
8 142
9 143
10 144
Section 6-9 145
1 145
2 146
3 147
4 148
5 149
6 150
7 151
8 152
9 153
Section 6-10 154
1 154
2 155
3 156
4 157
5 158
Section 6-11 159
1 159
Section 7-1 160
1 160
2 161
Section 7-2 162
1 162
2 163
3 164
4 165
5 166
6 167
7 168
8 169
Section 7-3 170
1 170
2 171
3 172
4 173
5 174
6 175
Section 7-4 176
1 176
2 177
3 178
4 179
5 180
Section 7-5 181
1 181
2 182
3 183
4 184
5 185
6 186
Section 8-1 187
1 187
2 188
3 189
4 190
5 191
6 192
7 193
8 194
9 195
Section 9-1 196
1 196
2 197
Section 10-1 198
1 198
2 199
3 200
4 201
Section 10-2 202
1 202
2 203
Section 10-3 204
1 204
Section 10-4 205
1 205
2 206
3 207
4 208
5 209
6 210
Section 10-5 211
1 211
2 212
3 213
4 214
Section 10-6 215
1 215
2 216
Section 10-7 217
1 217
Section 10-8 218
1 218
2 219
3 220
4 221
Section 11-1 222
1 222
2 223
3 224
4 225
5 226
6 227
7 228
8 229
9 230
10 231
Section 11-2 232
1 232
2 233
3 234
4 235
5 236
6 237
7 238
8 239
Section 12-1 240
1 240
2 241
3 242
4 243
5 244
6 245
7 246
8 247
9 248
10 249
11 250
12 251
13 252
14 253
15 254
16 255
17 256
18 257
19 258
20 259
Section 12-2 260
1 260
2 261
3 262
4 263
Section 13-1 264
1 264
2 265
3 266
4 267
5 268
6 269
7 270
8 271
9 272
10 273
11 274
12 275
Section 13-2 276
1 276
2 277
3 278
4 279
5 280
6 281
7 282
8 283
9 284
10 285
11 286
12 287
13 288
14 289
15 290
16 291
17 292
18 293
19 294
20 295
21 296
22 297
23 298
24 299
25 300
26 301
27 302
28 303
29 304
30 305
Section 14-1 306
1 306
2 307
3 308
4 309
5 310
6 311
7 312

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