John Deere 1010E Fixed Cabin CTL Forwarder Operator’s Manual PDF

Description

John Deere 1010E Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 1010E Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F684235_SX
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1010E T3 FFC
Series: E SERIES
Serial: 1WJ1010E005292-
Operator’s instructions for machines equipped with Fixed Forwarder Cabin

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1010E Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere forwarder 10
Technical data 10
Machine identification 11
Engine Identification 12
Safety 13
Follow Laws and Regulations 13
Recognize Safety Information 13
Understand Signal Words 14
Prepare for Emergencies 14
Wear Protective Clothing 15
Handle Chemical Products Safely 15
Install Radio Transmitters Properly 16
Operating 16
Inspect machine 17
Attach Do not Operate Tag 17
Prevent Machine Runaway 18
Use Handholds and Steps 18
Handle Starting Fluids Safely 19
Pay Attention to Bystanders 19
Carry no passengers 20
Use Seat Belt 20
Cabin protective structures 21
Cabin windows 21
Secondary exit 23
Forwarder cabin noise 24
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 25
Operate the Boom Safely 26
Do not Overload the Forwarder 26
Operate the Machine Equipped with ALS Safely 27
Stop Working if Machine Gives an Alarm 27
Keep Danger Zone Clear 28
Avoid saw chain shots 28
Avoid Crush Points 29
Avoid Power Lines 30
Driving/Transporting on Public Roads 30
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Lift Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Exhaust filter maintenance 40
Avoid High Pressure Fluids 41
Avoid Heating near Pressurized Fluid Lines 41
Make Welding Repairs Safely 42
Service Tires Safely 42
Service Air Conditioner Safely 43
Replace Xenon Worklamps Safely 43
Service Accumulators Safely 44
Service Steering System Safely 45
Refueling and Servicing Fuel System 45
Dispose of Waste Properly 46
Safety Decal Locations 46
Cabin non-text safety decals 47
Machine non-text safety decals 47
Machine text safety decals 48
Warranty 49
Standard Warranty Clauses 49
Standard Warranty 49
Extended Coverage 49
First 250 hours maintenance 49
Periodic Maintenance 50
Machine systems and components 51
Fixed forwarder cabin 51
Operator’s seat – comfort 52
Seat rotation 53
Forward camera 54
Reverse camera 55
Heating and air conditioning 56
Tires 57
Tracks, anti-slip chains and wheel ballasting 58
Electric system 59
Batteries 60
Main switch panel 61
Power outlets 62
Fuses and relays 62
Battery center tab fuse 63
Engine room fuses 64
Engine room relays 66
Fixed forwarder cabin fuses 67
Fixed forwarder cabin relays 68
Wiring harness fuses and relays 69
XL4 PC 71
Command Center 72
Engine Control Unit (ECU) 73
Cabin controller (CAB) area 74
Engine sensors (4 5L and 6 8L) 75
Engine Control Unit 76
Engine Sensors 1/3 77
Engine Sensors 2/3 78
Engine Sensors 3/3 79
Sensors, air intake system and coolant 80
Sensors, air conditioner 81
Sensors, hydraulic oil tank 82
Sensors, transmission 83
Sensors, brake system 84
Sensors, frame 85
Sensors, comfort seat base 86
Sensors, standard seat base 87
Sensors, drive pedal 88
Sensors, work hydraulics 89
Sensors, boom 89
Sensors, fuel tank 90
Bulbs 90
Grounding points, frame 91
Grounding points, fixed forwarder cabin 92
Telematics components 93
MTG module 94
Antennas 94
Controls 95
Driving controls 95
Main switch 96
Safety switches and emergency stop 97
Ignition switch 97
Dashboard 98
Boom controls 100
Boom controls with IBC system 101
Left keypad in forwarder 102
Right keypad in forwarder 103
Extra keypad 104
Lights and wipers 105
Cabin lights and service lights 106
Work lights 107
Driving lights 108
Window wipers and washers 109
Accessory switches and connectors 111
Air conditioner 112
Fan speed 113
Temperature 114
Recirc mode 114
Defrost 115
Indicator lights 116
Pre-heater system 117
Operation sequences 118
Setting the timer 119
Switching on the heater 119
Heating pre-selection 120
Switching off the heater 120
Changing the Heating Duration 121
Remote Control 121
Operating the machine 123
Engine 123
Starting the engine 123
Cold weather starting 124
After starting 124
Turning off the engine 125
Driving 125
Off-road driving 125
On-road driving 126
High/low gear and rear wheel drive 126
ECO mode 127
Regulable ECO 128
Diesel speed boost 129
Differential locks 130
Cruise control 131
Decking blade 132
Boom and grapple 132
Warming up work hydraulics 133
Using the Boom 133
IBC mode 134
Special functions 134
System backup 135
Boom suspended mode 136
Smooth Boom Control (SBC) 137
Boom weight scale – Operation 137
Data transmission and bluetooth connection 139
Grapple reset 139
Calibration 140
Weighing accuracy 140
Batteries and battery charger 141
After using the boom 141
At the End of the Work Day 142
General maintenance 143
Cabin windows cleaning and inspection 143
Refueling the Machine 144
Fluids and lubricants 145
Diesel fuel 145
Bio-Diesel Fuel 146
Minimizing the effect of cold weather on diesel engines 147
Handling and storing diesel fuel 148
Lubricity of diesel fuel 148
Engine oil 149
Diesel engine oil and filter service intervals 149
Diesel engine break-in oil 150
Additional engine oil information 151
Coolant 152
Hydraulic oil requirements 155
Gear oil 156
Brake fluid 156
Grease 157
Cabin tilt fluid 158
Using Booster Batteries 159
Welding instructions 160
Hydraulic pressure measurements 160
Drive hydraulics 161
Charge pressure 162
Maximum drive pressure / Drive pump cut-off 163
Checking drive motor flushing pressure 164
Work hydraulics 164
LS pressure difference Delta P 165
Maximum work pressure 166
Auxiliary valve pressure 167
Boom valve LS relief pressures 168
Hydraulic fan pump pressure 169
Brake hydraulics 170
Drive and work brake pressures 171
Loading range pressures 172
Loading pressure 173
Hydraulic oil sampling valve 174
Vacuum pump 175
Frame and boom service positions 175
Engine hoods 176
Operating front hood 177
Operating front hood without electric power 178
Tilting the fuel tank 179
Boom general servicing 180
Changing wheels 181
Anti-slip chain fitting 181
Tracks fitting 1/4 182
Tracks fitting 2/4 182
Tracks fitting 3/4 183
Tracks fitting 4/4 183
Periodic maintenance 184
Introduction 184
Uptime maintenance planner 184
Optional equipment maintenance 184
Pre-heater maintenance 184
Run the pre-heater for a few minutes 185
Fault diagnosis 185
Service codes 186
Central greasing system maintenance 186
Lubrication frequency and volume amount adjustment 187
Reservoir filling 188
System check 189
Troubleshooting 190
Fire protection system maintenance 191
10 hours or daily 191
50 hours or weekly 192
Every 12 months 192
Decking blade 193
IBC maintenance 194
Hidden hoses boom extension 194
Grease the boom 195
Check the tension of hoses 196
Tighten the hose connections 198
Check the clearance of first extension 199
Boom weight scale maintenance 206
Bluetooth paring and battery charger connection 207
Every 10 Hours or Daily 207
Check hydraulic oil level 208
Check the engine oil level 209
Check boom structures visually 210
Every 50 Hours or Weekly 211
Check machine visually 211
Check the high/low gear oil level 212
Check differential oil level 213
Check hub gear oil level 214
Check boom screw joints 215
Check joint pins of the boom 216
Check the grapple and rotator 216
Check bogie casing for leaks 217
Check the cooler cleanness 218
Grease middle joint 219
Check boom slew housing oil level 219
Grease the boom (single extension) 1/2 220
Grease the boom (single extension) 2/2 221
Grease the boom (double extension) 1/2 222
Grease the boom (double extension) 2/2 223
Grease link and grapple 224
Every 250 hours 224
Check the high/low gear oil level 225
Check tyre pressures 225
Check door switch 226
Check secondary exit 227
Check cabin fresh-air filters 228
Every 500 hours 228
Change engine oil and oil filter 229
Replace fuel filters 231
Check the drive belt wear 233
Check crankcase vent tube 234
Check air intake system 235
Check cooling system 236
Check engine coolant level 236
Check electrolyte level of batteries 238
Drain water deposited in boom base 239
Check sideways clearance of the extension booms 240
Check vertical clearance of the extension booms 241
Every 1000 hours 242
Replace air filter elements 243
Test engine coolant 245
Change hydraulic oil 246
Replace hydraulic tank oil filters 248
Replace hydraulic tank breather/dryer 249
Bleed hydraulic tank 249
Change high/low gear oil 250
Replace drive pump filter 251
Grease the driveshafts 252
Grease bogie slew bearings 253
Check wheel rims and fastening bolts 254
Check axle fastening bolts 255
Check air conditioner 256
Change cabin fresh-air filters 257
Replace engine oil bypass filter 258
Clean rotator magnetic plug 259
Tighten rotator screws 260
Check chain guide of double extension boom 261
Every 2000 hours 261
Check valve clearance 1/2 262
Check valve clearance 2/2 264
Change coolant 266
Change differential oil 268
Drain brake cylinders 269
Change bogie casing oil 270
Change hub gear oil 271
Change boom slew housing oil 272
Grease cabin door hinges 273
As required 273
Clean the machine 274
Replace coolant filter 275
Drain fuel filters 276
Replace drive belt 278
Replace filter-dryer-receiver 279
Check drive brake oil level 284
Change brake pedal circuit oil 285
Adjust brake cylinders 286
Check tension of double extension boom chain 288
Adjust rotator link brakes 289
Transporting, towing and storing 290
Transporting the Machine 290
Tie-down and lifting points 291
Towing the machine 291
Release parking brake cylinders 292
Releasing drive hydraulics 293
Releasing the work brake 294
Releasing the steering 295
Stowing a disabled boom 295
By-passing the boom valve 296
Preparing machine for storage 297
After storage 299
Environment, recycling and post-use 301
Index 302
Attachments 306
Declaration of Conformity template_en 307
810E_1010E_specs_en 309
a08020_F_GAS_DOC_en 312
a03420_Forwarder_arm_silicon 314
a07822_LS-pressures_Forw_en 316
UMP_810E_1010E_FFC_EN 318
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 321

S.V 03/24