John Deere 1070E 1170E Interim Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

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John Deere 1070E 1170E Interim Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

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John Deere 1070E 1170E Interim Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

P/N: F680525GENI_XU
Language: English
Division: Forestry
Product Lines: Wheeled Harvesters
Publication Type: Operator’s Manuals
Associated Models: 1070E IT4, 1170E IT4
Series: E SERIES
Serial:

1070E: WJ1070E002203-2223
1170E: 1WJ1170E002303-2358
Operator’s instructions for 1070E/1170E IT4 equipped with Gen I Rotating and Leveling Cabin.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1070E 1170E Interim Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
2 Foreword 10
2 1 Foreword 10
2 2 Declaration of conformity 10
2 3 John Deere Harvester 10
2 4 Machine identification 11
2 5 Engine Identification 12
2 6 Non-road emissions control warranty statement 12
2 7 Harvester brochures 14
3 Safety 15
3 1 Follow Laws and Regulations 15
3 1 1 Recognize Safety Information 15
3 1 2 Understand Signal Words 16
3 1 3 Prepare for Emergencies 16
3 1 4 Wear Protective Clothing 17
3 1 5 Handle Chemical Products Safely 17
3 1 6 Install Radio Transmitters Properly 18
3 2 Operating 18
3 2 1 Inspect machine 19
3 2 2 Attach Do not Operate Tag 19
3 2 3 Prevent Machine Runaway 20
3 2 4 Use Handholds and Steps 20
3 2 5 Handle Starting Fluids Safely 21
3 2 6 Pay Attention to Bystanders 21
3 2 7 Carry no passangers 22
3 2 8 Use Seat Belt 22
3 2 9 Cabin protective structures 23
3 2 10 Secondary exit 24
3 2 11 Harvester cabin noise 24
3 2 12 Vibration levels in harvester cabin 25
3 2 13 Avoid Risks under Difficult Conditions 26
3 2 14 Operate the Boom Safely 26
3 2 15 Stop Working if Machine Gives an Alarm 27
3 2 16 Keep Danger Zone Clear 27
3 2 17 Avoid saw chain shots 28
3 2 18 Avoid Crush Points 29
3 2 19 Avoid Power Lines 29
3 2 20 Driving/Transporting on Public Roads 30
3 2 21 Cold environment operation 30
3 2 22 Ensure Safety before Driving on Frozen Waters 31
3 2 23 Avoid Fires and Explosions 31
3 2 24 What To Do If the Machine Catches Fire? 32
3 2 25 Hand-held fire extinguisher 33
3 2 26 After a fire 33
3 3 Maintenance 34
3 3 1 Keep Machine in Good Condition 34
3 3 2 Use Proper Clothing 35
3 3 3 Use Proper Tools 35
3 3 4 Support Machine Properly 36
3 3 5 Service Cooling System Safely 36
3 3 6 Prevent Battery Explosions 37
3 3 7 Prevent Acid Burns 37
3 3 8 Start Only from Operator’s Seat 38
3 3 9 Beware of Exhaust Fumes 38
3 3 10 Exhaust filter cleaning 39
3 3 11 Exhaust filter maintenance 39
3 3 12 Handle ash safely 40
3 3 13 Avoid High Pressure Fluids 40
3 3 14 Avoid Heating near Pressurized Fluid Lines 41
3 3 15 Make Welding Repairs Safely 41
3 3 16 Service Tires Safely 42
3 3 17 Service Air Conditioner Safely 42
3 3 18 Replace Xenon Worklamps Safely 43
3 3 19 Service Accumulators Safely 43
3 3 20 Service Steering System Safely 44
3 3 21 Refueling and Servicing Fuel System 44
3 3 22 Dispose of Waste Properly 45
3 4 Safety Decal Locations 45
3 4 1 Cabin Safety Decals 45
3 4 2 Machine Safety Decals 46
3 4 2 1 Non-text Safety Decals 46
4 Warranty 47
4 1 Standard Warranty Clauses 47
4 2 Standard Warranty 47
4 3 Extended Coverage 47
4 4 Periodic Maintenance 47
5 Machine systems and components 48
5 1 Cabin 48
5 2 Interim Tier 4 (Stage III B) engines 49
5 2 1 Aftertreatment system 50
5 2 1 1 Exhaust filter 51
5 2 1 2 Elevated engine RPM 51
5 2 2 Regeneration 52
5 2 2 1 Exhaust filter soot load levels 52
5 2 2 2 Passive regeneration 53
5 2 2 3 Active regeneration 54
5 2 2 4 Manual regeneration 55
5 2 2 5 Service regeneration 56
5 3 Electric system 57
5 3 1 Batteries 58
5 3 2 Main switch panel 59
5 3 3 Power outlets 60
5 3 4 Fuses and relays 61
5 3 4 1 Main fuses 62
5 3 4 2 Battery center tab fuse 63
5 3 4 3 Front carriage fuses 64
5 3 4 4 Front carriage relays 65
5 3 4 5 Cabin fuses 66
5 3 4 6 Cabin relays 68
5 3 4 7 Rear carriage fuses and relays 69
5 3 4 8 Wiring harness fuses and relays 71
5 3 5 Machine control system (1070E/1170E – H-12) 72
5 3 6 Engine Control Unit (ECU) 73
5 3 7 IT4 engine sensors, actuators and connectors (6 8L) 74
5 3 7 1 Electrical engine components 1/6 76
5 3 7 2 Electrical engine components 2/6 77
5 3 7 3 Electrical engine components 3/6 78
5 3 7 4 Electrical engine components 4/6 79
5 3 7 5 Electrical engine components 5/6 80
5 3 7 6 Electrical engine components 6/6 81
5 3 8 Sensors, Aftertreatment system 82
5 3 9 Sensors, air filter and coolant 83
5 3 10 Sensors, ambient temperature 84
5 3 11 Sensors, hydraulic oil tank 85
5 3 12 Sensors, transmission 86
5 3 13 Sensors, brake system 87
5 3 14 Sensors, fuel tank 88
5 3 15 Position sensors, frame 89
5 3 16 Position sensors, boom 90
5 3 16 1 Damping sensors, CH6 and CH7 booms 91
5 3 17 Sensors, cabin 92
5 3 18 Sensors, work hydraulics 93
5 3 19 Bulbs 93
5 3 20 Grounding points, frame 95
5 3 21 Grounding points, cabin 96
5 3 22 Telematics components 97
5 3 22 1 Modules 98
5 3 22 2 Antennas 99
5 4 Optional equipment 99
5 4 1 Central greasing system 100
5 4 1 1 Safety instructions 100
5 4 1 2 Rear frame 101
5 4 1 3 Middle joint 102
5 4 1 4 Dispensers on front frame 103
5 4 1 5 Greasing points on front frame 104
5 4 1 6 TJ180S boom base and lifting lever 105
5 4 1 7 TJ180S main boom and jib boom 106
5 4 1 8 CH6 and CH7 boom base and lifting lever 107
5 4 1 9 CH6 and CH7 main boom and jib boom 108
6 Controls 109
6 1 Driving controls 109
6 1 1 Main switch 110
6 1 2 Safety switches and emergency stop 111
6 1 3 Ignition switch 112
6 1 4 Dashboard 113
6 1 5 Boom controls 115
6 2 Left keypad in harvester 116
6 3 Right keypad in harvester 117
6 4 Extra keypad 118
6 5 Lights and wipers 119
6 5 1 Cabin lights and service lights 120
6 5 2 Work lights 121
6 5 3 Driving lights 122
6 5 4 Window wipers and washers 123
6 6 Right-hand side storage box 124
6 7 Central locking system 125
6 8 Air Conditioner 126
6 8 1 General system operation 126
6 8 2 Temperature setting 128
6 8 3 Fan control 129
6 8 4 Recirc mode 130
6 8 5 Defrost mode 131
6 9 Pre-heater system 132
6 9 1 Operation sequences 133
6 9 2 Setting the timer 134
6 9 3 Switching on the heater 135
6 9 4 Heating pre-selection 136
6 9 5 Switching off the heater 137
6 9 6 Changing the Heating Duration 138
6 9 7 Remote control 138
7 Operating the machine 140
7 1 Engine 140
7 1 1 Starting the engine 140
7 1 2 Cold weather starting 141
7 1 3 After starting 141
7 1 4 Turning off the IT4 engine 142
7 2 Aftertreatment system 143
7 2 1 Filter cleaning switch 144
7 2 2 Work mode display icons 145
7 2 3 Alarms 146
7 3 Driving 146
7 3 1 Off-road driving 147
7 3 2 On-road driving 147
7 3 3 Cabin rotating and levelling 148
7 3 4 High/low gear and front wheel drive 148
7 3 5 ECO mode 149
7 3 6 Differential locks 150
7 4 Boom and harvester head 151
7 4 1 Warming up work hydraulics 151
7 4 2 Using the Boom 152
7 4 3 Processing Power Control modes 153
7 4 4 After Using the Boom 154
7 4 5 Boom levelling 154
7 4 6 Boom suspended mode 155
7 5 At the End of the Work Day 156
8 General maintenance 157
8 1 Refueling the Machine 157
8 2 Fluids and lubricants 158
8 2 1 Diesel fuel 158
8 2 1 1 Bio-Diesel Fuel 159
8 2 1 2 Cold weather operation 160
8 2 1 3 Handling and storing diesel fuel 161
8 2 1 4 Lubricity of diesel fuel 161
8 2 2 Diesel engine oil 162
8 2 2 1 Diesel engine oil and filter service intervals 162
8 2 2 2 John Deere Break-In™ Plus Engine Oil 163
8 2 2 3 Additional engine oil information 164
8 2 3 Engine coolant 164
8 2 4 Hydraulic oil requirements 166
8 2 5 Gear oil 167
8 2 6 Brake fluid 168
8 2 7 Grease 169
8 3 Hydraulic pressure measurements 169
8 3 1 Drive hydraulics 170
8 3 1 1 Charge pressure 170
8 3 1 2 Check charge pressure valve setting 171
8 3 1 3 Maximum drive pressure / Drive pump cut-off 172
8 3 1 4 Checking drive motor flushing pressure 173
8 3 1 5 Drive motor pressure cut-off setting 174
8 3 2 Work hydraulics 174
8 3 2 1 LS pressure difference Delta P 175
8 3 2 2 Main pressure relief valve in harvester 176
8 3 2 3 Maximum work pressure settings 177
8 3 2 4 Auxiliary valve pressure 178
8 3 2 5 Boom valve LS relief pressures 179
8 3 2 6 Checking cabin rotating and levelling pressure 180
8 3 2 7 Hydraulic fan pump pressure 181
8 3 3 Brake hydraulics 181
8 3 3 1 Drive and work brake pressures 182
8 3 3 2 Loading range pressures 183
8 3 3 3 Loading pressure 184
8 4 Engine hoods 185
8 4 1 Lifting the hoods 186
8 4 2 Lifting the hoods without electric power 187
8 5 Changing Wheels 188
8 6 Tracks, chains and wheel ballasting 189
8 6 1 Anti-Slip Fitting 190
8 6 2 Tracks fitting 1/4 191
8 6 3 Tracks fitting 2/4 192
8 6 4 Tracks fitting 3/4 193
8 6 5 Tracks fitting 4/4 194
8 7 Cabin windows cleaning 195
8 8 Vacuum pump 196
8 9 Hydraulic oil sampling valve 197
8 10 Using Booster Batteries 197
8 11 Welding instructions 198
9 Periodic maintenance 199
9 1 Introduction 199
9 1 1 Uptime maintenance planner 199
9 2 Optional equipment maintenance 199
9 2 1 Pre-heater maintenance 200
9 2 1 1 Run the pre-heater for a few minutes 200
9 2 1 2 Fault diagnosis 201
9 2 1 3 Service codes 201
9 2 2 Greasing system maintenance 202
9 2 2 1 Lubrication frequency and volume amount adjustment 203
9 2 2 2 Reservoir filling 204
9 2 2 3 System check 205
9 2 2 4 Troubleshooting 206
9 2 3 Fire protection system maintenance 207
9 2 3 1 10 hours or daily 208
9 2 3 2 50 hours or weekly 209
9 2 3 3 Every 12 months 210
9 2 4 Puradyn engine oil filter maintenance 211
9 3 Every 10 hours or daily 211
9 3 1 Check hydraulic oil level 212
9 3 2 Check the engine oil level 213
9 3 3 Check boom structures visually 214
9 4 Every 50 hours or weekly 214
9 4 1 Check machine visually 215
9 4 1 1 Check high/low gear oil level 216
9 4 1 2 Check differential oil level 217
9 4 1 3 Check hub gear oil level 218
9 4 1 4 Check boom screw joints 219
9 4 1 5 Check joint pins of the boom 220
9 4 1 6 Check harvester head mounting 221
9 4 1 7 Check bogie casing for leaks 222
9 4 2 Check the cooler cleanness 223
9 4 3 Grease middle joint 224
9 4 4 Check and grease cabin rotation and levelling system 225
9 4 5 Check boom slew housing oil level 226
9 4 6 Grease the boom 227
9 4 6 1 Manual greasing 228
9 4 6 2 Manual centralised greasing 229
9 4 6 3 Rotator and link 230
9 5 Every 250 hours 230
9 5 1 Check high/low gear oil level 231
9 5 2 Check bogie casing oil quality and level 232
9 5 3 Check tyre pressures 233
9 5 4 Check the door switch 234
9 5 5 Check cabin fresh-air filters 235
9 5 6 Check extension boom clearances 236
9 6 Every 500 hours 236
9 6 1 Change engine oil and oil filter 237
9 6 2 Replace fuel filters 239
9 6 3 Check the drive belt wear 241
9 6 4 Check OCV filter tube 242
9 6 5 Check air intake system 243
9 6 6 Check cooling system 244
9 6 7 Check engine coolant level 245
9 6 8 Drain water deposited in boom base 246
9 6 9 Check electrolyte level of batteries 247
9 7 Every 1000 hours 248
9 7 1 Check valve clearance 249
9 7 2 Replace OCV filter 265
9 7 3 Replace air filter elements 266
9 7 4 Test engine coolant 268
9 7 5 Change hydraulic oil 269
9 7 6 Replace hydraulic tank oil filters 271
9 7 7 Replace hydraulic tank breather 272
9 7 8 Bleed hydraulic tank 273
9 7 9 Replace drive pump filter 274
9 7 10 Grease the driveshafts 275
9 7 11 Grease bogie slew bearings 276
9 7 12 Check wheel rims and fastening bolts 277
9 7 13 Check axle fastening bolts 278
9 7 14 Check frame brake fastening screws 279
9 7 15 Check air conditioner 280
9 7 16 Change cabin fresh-air filters 281
9 7 17 Clean rotator magnetic plug 282
9 7 18 Tighten rotator bottom screws 283
9 8 Every 2000 hours 283
9 8 1 Change coolant 284
9 8 2 Check engine vibration damper 285
9 8 3 Change high/low gear oil 286
9 8 4 Change differential oil 287
9 8 5 Change bogie casing oil 289
9 8 6 Change hub gear oil 290
9 8 7 Change the boom slew housing oil 291
9 9 As required 292
9 9 1 Clean the machine 293
9 9 2 Replace Diesel Particulate Filter (DPF) 294
9 9 3 Replace coolant filter 295
9 9 4 Drain fuel filters 296
9 9 5 Replace drive belt 297
9 9 6 Replace filter-dryer-receiver 298
9 9 7 Check secondary exit 307
9 9 8 Check cabin stairs 308
9 9 9 Check drive brake oil level 309
9 9 10 Check brake cylinders 310
9 9 11 Change brake pedal circuit oil 311
9 9 12 Adjust brake cylinders 312
9 9 13 Adjust rotator link brakes 314
9 9 14 Inspect chain shot guard 315
9 9 14 1 Identification of excessive wear and damage 316
10 Transporting, towing and storing 317
10 1 Transporting the Machine 317
10 1 1 Harvester head fastening for transportation 318
10 1 2 Chain lengths for boom and head combinations 318
10 1 3 Harvester transportation position 320
10 2 Tie-down and lifting points 321
10 3 Towing the machine 321
10 3 1 Release parking brake cylinders 322
10 3 2 Releasing drive hydraulics 323
10 3 3 Releasing the work brake 324
10 3 4 Releasing the steering 325
10 4 Stowing a disabled boom 325
10 4 1 By-passing the boom valve 326
10 5 Preparing machine for storage 327
10 6 After Storage 329
11 Environment, recycling and post-use 330
Index 331
Attachments 335
Declaration of Conformity template_en 336
1070E_1170E_IT4_en 338
1270E_1470E_IT4_en 341
1270E_8W_(IT4)_specs_en 344
a02326_Arm_Silikonilayout 346
Bucher_Saw_Motor_Warmup 348
UMP_1070E_1170E_IT4_EN 351
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 354

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