John Deere 1070E 1170E Interim Tier 4 CTL Harvester Operator’s Manual PDF

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John Deere 1070E 1170E Interim Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

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John Deere 1070E 1170E Interim Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

P/N: F680525_SX
Language: English
Division: Forestry
Product Lines: Wheeled Harvesters
Publication Type: Operator’s Manuals
Associated Models: 1070E IT4, 1170E IT4
Series: E SERIES
Serial: 1WJ1070E002224-
1WJ1170E002359-
Operator’s instructions for 1070E/1170E IT4 equipped with Gen II Rotating and Levelling Cabin.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1070E 1170E Interim Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere Harvester 10
Technical data 10
Machine identification 10
Engine Identification 11
Non-road emissions control warranty statement 11
Safety 13
Follow Laws and Regulations 13
Recognize Safety Information 13
Understand Signal Words 14
Prepare for Emergencies 14
Wear Protective Clothing 15
Handle Chemical Products Safely 15
Install Radio Transmitters Properly 16
Operating 16
Inspect machine 17
Attach Do not Operate Tag 17
Prevent Machine Runaway 18
Use Handholds and Steps 18
Handle Starting Fluids Safely 19
Pay Attention to Bystanders 19
Carry no passengers 20
Use Seat Belt 20
Cabin protective structures 21
Cabin windows 21
Secondary exit 23
Harvester cabin noise 23
Vibration levels in harvester cabin 24
Avoid Risks under Difficult Conditions 24
Operate the Boom Safely 25
Stop Working if Machine Gives an Alarm 26
Keep Danger Zone Clear 26
Avoid saw chain shots 27
Avoid Crush Points 28
Avoid Power Lines 28
Driving/Transporting on Public Roads 29
Cold environment operation 29
Ensure Safety before Driving on Frozen Waters 30
Avoid Fires and Explosions 30
What To Do If the Machine Catches Fire? 31
Hand-held fire extinguisher 32
After a fire 32
Maintenance 33
Keep Machine in Good Condition 33
Use Proper Clothing 34
Use Proper Tools 34
Support Machine Properly 35
Service Cooling System Safely 35
Prevent Battery Explosions 36
Prevent Acid Burns 36
Start Only from Operator’s Seat 37
Beware of Exhaust Fumes 37
Exhaust filter cleaning 38
Exhaust filter maintenance 38
Handle ash safely 39
Avoid High Pressure Fluids 39
Avoid Heating near Pressurized Fluid Lines 40
Make Welding Repairs Safely 40
Service Tires Safely 41
Service Air Conditioner Safely 41
Replace Xenon Worklamps Safely 42
Service Accumulators Safely 42
Service Steering System Safely 43
Refueling and Servicing Fuel System 43
Dispose of Waste Properly 44
Safety Decal Locations 44
Cabin non-text safety decals 45
Machine non-text safety decals 45
Machine text safety decals 46
Warranty 47
Standard Warranty Clauses 47
Standard Warranty 47
Extended Coverage 47
First 250 hours maintenance 47
Periodic Maintenance 48
Machine systems and components 49
Rotating and leveling cabin 49
Operator’s seat – comfort 50
Interim Tier 4 (Stage III B) engines 50
Aftertreatment system 51
Exhaust filter 52
Elevated engine RPM 52
Fuel dosing injector‌ 53
Regeneration 53
Exhaust filter soot load levels 54
Passive regeneration 54
Active regeneration 55
Manual regeneration 56
Service regeneration 57
Tires 58
Tracks, anti-slip chains and wheel ballasting 59
Electric system 60
Batteries 61
Main switch panel 62
Fuses and relays 62
Main fuses 63
Battery center tab fuse 64
Front carriage fuses 65
Front carriage relays 66
Cabin fuses 67
Cabin relays 68
Rear carriage fuses and relays 69
Wiring harness fuses and relays 71
Machine control system (1070E/1170E – H-12) 72
XL4 PC 73
Engine Control Unit (ECU) 74
Cabin controller (CAB) 74
Engine sensors, actuators and connectors (6 8L) 75
Electrical engine components 1/6 77
Electrical engine components 2/6 78
Electrical engine components 3/6 79
Electrical engine components 4/6 80
Electrical engine components 5/6 81
Electrical engine components 6/6 82
Sensors, Aftertreatment system 83
Sensors, air filter and coolant 84
Sensors, ambient temperature 84
Sensors, hydraulic oil tank 85
Sensors, transmission 86
Sensors, brake system 87
Sensors, fuel tank 87
Sensors, frame 88
Sensors, drive pedal 89
Sensors, boom 90
Damping sensors, CH6 and CH7 booms 91
Sensors, cabin 92
Sensors, work hydraulics 93
Bulbs 93
Grounding points, frame 95
Grounding points, redesigned R&L cabin 96
Telematics components 97
MTG module 98
Antennas 98
Controls 99
Driving controls 99
Main switch 99
Safety switches and emergency stop 100
Ignition switch 101
Dashboard 102
Boom controls 104
Left keypad in harvester 105
Right keypad in harvester 106
Extra keypad 107
Lights and wipers 108
Cabin lights and service lights 109
Work lights 110
Driving lights 111
Window wipers and washers 112
Right-hand side storage box 114
Central locking system 115
Air Conditioner 116
General system operation 116
Temperature setting 118
Fan control 118
Recirc mode 119
Defrost mode 120
Pre-heater modem 121
SMS interface 121
Pre-heater system 123
Operation sequences 124
Setting the timer 125
Switching on the heater 125
Heating pre-selection 126
Switching off the heater 126
Changing the Heating Duration 127
Operating the machine 128
Engine 128
Starting the engine 128
Cold weather starting 129
After starting 129
Turning off the IT4 engine 130
Aftertreatment system 130
Filter cleaning switch 131
Work mode display icons 132
Alarms 133
Driving 133
Off-road driving 133
On-road driving 134
Cabin rotating and levelling 135
High/low gear and front wheel drive 135
ECO mode 136
Regulable ECO 137
ECO RPM threshold 138
Differential locks 139
Boom and harvester head 140
Warming up work hydraulics 140
Using the Boom 141
Processing Power Control modes 142
Boom levelling 142
Boom suspended mode 143
Smooth Boom Control (SBC) 144
After Using the Boom 145
At the End of the Work Day 145
General maintenance 146
Cabin windows cleaning and inspection 146
Refueling the Machine 147
Fluids and lubricants 148
Diesel fuel 148
Bio-Diesel Fuel 149
Cold weather operation 150
Handling and storing diesel fuel 150
Lubricity of diesel fuel 151
Diesel engine oil 152
Diesel engine oil and filter service intervals 152
John Deere Break-In™ Plus Engine Oil 153
Additional engine oil information 154
Engine coolant 154
Hydraulic oil requirements 156
Gear oil 157
Brake fluid 157
Grease 158
Using Booster Batteries 159
Welding instructions 159
Hydraulic pressure measurements 160
Drive hydraulics 161
Charge pressure 162
Check charge pressure valve setting 163
Maximum drive pressure / Drive pump cut-off 164
Checking drive motor flushing pressure 165
Drive motor pressure cut-off setting 166
Work hydraulics 166
LS pressure difference Delta P 167
Main pressure relief valve in harvester 168
Maximum work pressure settings 169
Auxiliary valve pressure 170
Boom valve LS relief pressures 171
Cabin rotating and levelling pressure 172
Hydraulic fan pump pressure 173
Frame brake pressure 174
Brake hydraulics 174
Drive and work brake pressures 175
Loading range pressures 176
Loading pressure 177
Hydraulic oil sampling valve 178
Vacuum pump 179
Engine hoods 180
Lifting the hoods 181
Lifting the hoods without electric power 182
Boom general servicing 182
Changing wheels 183
Anti-slip chain fitting 184
Tracks fitting 1/4 184
Tracks fitting 2/4 185
Tracks fitting 3/4 185
Tracks fitting 4/4 186
Periodic maintenance 187
Introduction 187
Uptime maintenance planner 187
Optional equipment maintenance 187
Pre-heater maintenance 188
Run the pre-heater for a few minutes 188
Fault diagnosis 189
Service codes 189
Central greasing system maintenance 190
Lubrication frequency and volume amount adjustment 191
Reservoir filling 192
System check 193
Troubleshooting 194
Fire protection system maintenance 195
10 hours or daily 195
50 hours or weekly 196
Every 12 months 196
Engine oil bypass filter maintenance 197
Every 10 hours or daily 197
Check hydraulic oil level 198
Check the engine oil level 198
Check boom structures visually 199
Every 50 hours or weekly 200
Check machine visually 200
Check high/low gear oil level 201
Check differential oil level 202
Check hub gear oil level 203
Check boom screw joints 204
Check joint pins of the boom 205
Check harvester head mounting 205
Check bogie casing for leaks 206
Check the cooler cleanness 207
Grease middle joint 208
Check and grease cabin rotation and levelling system 209
Check boom slew housing oil level 210
Grease the boom 211
Manual greasing 212
Manual centralised greasing 213
Rotator and link 214
Every 250 hours 214
Check high/low gear oil level 215
Check tyre pressures 215
Check the door switch 216
Check secondary exit 217
Check cabin fresh-air filters 218
Every 500 hours 218
Change engine oil and oil filter 219
Replace fuel filters 221
Check the drive belt wear 223
Check OCV filter tube 224
Check air intake system 224
Check cooling system 225
Check engine coolant level 225
Check electrolyte level of batteries 227
Drain water deposited in boom base 228
Check extension boom clearances 229
Every 1000 hours 229
Check valve clearance 230
Replace OCV filter 245
Replace air filter elements 246
Test engine coolant 248
Change hydraulic oil 249
Replace hydraulic tank oil filters 251
Replace hydraulic tank breather/dryer 252
Bleed hydraulic tank 252
Replace drive pump filter 253
Grease the driveshafts 254
Grease bogie slew bearings 255
Check wheel rims and fastening bolts 256
Check frame brake fastening screws 257
Check axle fastening bolts 258
Check air conditioner 259
Change cabin fresh-air filters 260
Clean rotator magnetic plug 261
Tighten rotator screws 262
Every 2000 hours 263
Change coolant 264
Check engine vibration damper 265
Change high/low gear oil 266
Change differential oil 267
Drain brake cylinders 269
Change bogie casing oil 270
Change hub gear oil 271
Change the boom slew housing oil 272
Grease cabin door hinges 273
As required 273
Clean the machine 274
Replace coolant filter 275
Drain fuel filters 276
Replace drive belt 277
Replace filter-dryer-receiver 278
Check cabin stairs 286
Check drive brake oil level 287
Change brake pedal circuit oil 288
Adjust brake cylinders 289
Adjust rotator link brakes 291
Inspect chain shot guard 292
Identification of excessive wear and damage 293
Transporting, towing and storing 294
Transporting the Machine 294
Harvester head fastening for transportation 295
Chain lengths for boom and head combinations 295
Harvester transportation position 297
Tie-down and lifting points 298
Towing the machine 298
Release parking brake cylinders 299
Releasing drive hydraulics 300
Releasing the work brake 301
Releasing the steering 302
Stowing a disabled boom 302
By-passing the boom valve 303
Preparing machine for storage 304
After Storage 306
Environment, recycling and post-use 307
Index 308
Attachments 312
Declaration of Conformity template_en 313
1070E_1170E_IT4_en 315
a08020_F_GAS_DOC_en 318
a02326_Arm_Silikonilayout 320
Bucher_Saw_Motor_Warmup 322
a07823_LS-pressures_E_Harv_en 325
UMP_1070E_1170E_IT4_EN 327
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 330

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