John Deere 1070G 1170G Final Tier 4 CTL Harvester Operator’s Manual PDF

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John Deere 1070G 1170G Final Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

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John Deere 1070G 1170G Final Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

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John Deere 1070G 1170G Final Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
California Proposition 65 Warning 10
Non-road emissions control warranty statement 10
John Deere Harvester 11
Technical data 11
Machine identification 12
6 8L Engine Identification 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
Cabin windows 22
Secondary exit 24
Harvester cabin noise 24
Vibration levels in harvester cabin 25
Avoid Risks under Difficult Conditions 25
Operate the Boom Safely 26
Stop Working if Machine Gives an Alarm 27
Keep Danger Zone Clear 27
Avoid saw chain shots 28
Avoid Crush Points 29
Avoid Power Lines 29
Driving/Transporting on Public Roads 30
Cold environment operation 30
Ensure Safety before Driving on Frozen Waters 31
Avoid Fires and Explosions 31
What To Do If the Machine Catches Fire? 32
Hand-held fire extinguisher 33
After a fire 33
Maintenance 34
Keep Machine in Good Condition 34
Use Proper Clothing 35
Use Proper Tools 35
Support Machine Properly 36
Service Cooling System Safely 36
Prevent Battery Explosions 37
Prevent Acid Burns 37
Start Only from Operator’s Seat 38
Beware of Exhaust Fumes 38
Exhaust filter cleaning 39
Exhaust filter maintenance 39
Handle ash safely 40
Avoid High Pressure Fluids 40
Avoid Heating near Pressurized Fluid Lines 41
Make Welding Repairs Safely 41
Service Tires Safely 42
Service Air Conditioner Safely 42
Replace Xenon Worklamps Safely 43
Service Accumulators Safely 43
Service Steering System Safely 44
Refueling and Servicing Fuel System 44
Filling and servicing DEF system 45
Dispose of Waste Properly 45
Disposal of diesel exhaust fluid (DEF) 45
Safety Decal Locations 46
Cabin non-text safety decals 46
Machine non-text safety decals 47
Machine text safety decals 47
Warranty 48
Standard Warranty Clauses 48
Standard Warranty 48
Extended Coverage 48
First 250 hours maintenance 48
Periodic Maintenance 49
Machine systems and components 50
Main switch panel 50
Tank assembly 51
Rotating and leveling cabin 52
Operator’s seat – comfort 53
Final Tier 4 engines 53
Air intake and exhaust system diagram 54
Aftertreatment system (ATS) 55
Exhaust filter 56
Elevated engine RPM 56
SCR system operation 57
DEF tank and header (CAN based) 58
DEF tank operating levels 59
DEF dosing unit 60
DEF dosing injector 62
SCR system derates 63
Regeneration 64
Exhaust filter soot load levels 64
Passive regeneration 65
Active regeneration 66
Manual regeneration 67
Service regeneration 68
Tires 69
Tracks, anti-slip chains and wheel ballasting 70
Tracks in winter conditions 71
Track recommendations for winter 71
Controls 72
Driving controls 72
Main switch 72
Safety switches and emergency stop 73
Ignition switch 74
Dashboard 75
Boom controls 77
Harvester IBC boom controls 78
Left keypad in harvester 79
Right keypad in harvester 80
Extra keypad 81
Lights and wipers 82
Cabin lights and service lights 83
Reverse lights 84
Work lights 85
On road driving lights 86
Window wipers and washers 87
Right-hand side storage box 89
Central locking system 90
Air Conditioner 91
General system operation 91
Temperature setting 93
Fan control 93
Recirc mode 94
Defrost mode 95
Pre-heater modem 96
SMS interface 96
Pre-heater system 98
Operation sequences 99
Setting the timer 100
Switching on the heater 100
Heating pre-selection 101
Switching off the heater 101
Changing the Heating Duration 102
Operating the machine 103
Engine 103
Starting the engine 103
Cold weather starting 104
After starting 104
Aftertreatment system 105
Filter cleaning switch 106
Work mode display icons 107
Alarms 108
DEF system operating cycles 109
Icons 110
Alarms and derates 110
Turning off the FT4 engine 111
Driving 111
Off-road driving 112
On-road driving 112
Cabin rotating and leveling 113
High/low gear and front wheel drive 113
ECO mode 114
ADC power control 115
Regulable ECO 116
Differential locks 117
Boom and harvester head 118
Warming up work hydraulics 118
Using the Boom 119
IBC mode 119
Boom trajectories 120
Hill mode 121
System backup 122
Processing Power Control modes 123
Boom levelling 123
Boom suspended mode 124
Smooth Boom Control (SBC) 125
After using the boom 126
At the End of the Work Day 127
General maintenance 128
Cabin windows cleaning and inspection 128
Refueling the Machine 129
Refilling the diesel exhaust fluid (DEF) tank 130
Fluids and lubricants 131
Diesel fuel (ULSD) 131
Bio-Diesel Fuel 132
Cold weather operation 133
Handling and storing diesel fuel 134
Lubricity of diesel fuel 134
Diesel exhaust fluid (DEF) 135
Storing diesel exhaust fluid (DEF) 135
Testing diesel exhaust fluid (DEF) 136
Diesel engine oil 136
Diesel engine oil and filter service intervals 137
John Deere Break-In™ Plus Engine Oil 138
Additional engine oil information 138
Engine coolant 139
Hydraulic oil requirements 140
Gear oil 141
Brake fluid 141
Grease 142
Welding instructions 142
Electrical components 143
Batteries 144
Trickle charging 145
Using Booster Batteries 147
Fuses and relays 148
Main fuses 149
Right bumper fuses 150
Right bumper relays 151
Cabin fuses 152
Cabin relays 153
Hydraulic oil filling pump relay 154
Wiring harness fuses and relays 155
G-series harvester CAN architecture (M50) 156
Controllers 157
Engine Control Unit (ECU) 158
Cabin controller (CAB) 158
Rotating and Levelling Controller (RLC) M50 159
XL4 PC (High Spec) 160
Telematics components 161
MTG module 162
Antennas 162
Aftertreatment system electrics 163
CAN and LIN bus communication 164
ATS sensors on LIN bus 165
ATS sensors on the CAN bus 166
Sensors and switches 166
Engine sensors, actuators and connectors (6 8L) 167
Electrical engine components 1/6 169
Electrical engine components 2/6 171
Electrical engine components 3/6 172
Electrical engine components 4/6 173
Electrical engine components 5/6 174
Electrical engine components 6/6 175
Sensors, air filter and coolant 1070/1170 176
Sensors, ambient temperature 176
Sensors, hydraulic oil tank 177
Sensors, transmission 1070G/1170G 178
Sensors, brake system 179
Sensors, fuel tank 179
Sensors, frame steering 180
Sensors, drive pedal 180
Sensors, boom 181
Damping sensors, CH6 and CH7 booms 182
Sensors, cabin 183
Sensors, work hydraulics 184
Grounding points 185
Hydraulic pressure measurements 185
Drive hydraulics 186
Charge pressure 187
Check charge pressure valve setting 188
Maximum drive pressure / Drive pump cut-off 189
Work hydraulics 190
Main pressure relief valve 191
Maximum work pressure settings 192
LS pressure difference Delta P 193
Auxiliary valve pressure 194
Boom valve LS relief pressures 194
Cabin rotating and levelling pressure 195
Hydraulic fan pump pressure 196
Frame brake pressure 197
Brake hydraulics 197
Drive and work brake pressures 198
Loading range pressures 199
Loading pressure 200
Engine and hydraulic oil sampling 201
Vacuum pump 202
Rear hood 203
Lifting the rear hood 204
Lifting the rear hood without electric power 205
Front hood and service hatches 206
Boom general servicing 206
Changing wheels 207
Anti-slip chain fitting 207
Tracks fitting 1/4 208
Tracks fitting 2/4 208
Tracks fitting 3/4 209
Tracks fitting 4/4 209
Periodic maintenance 210
Introduction 210
Uptime maintenance planner 210
Optional equipment maintenance 210
Pre-heater maintenance 211
Run the pre-heater for a few minutes 211
Fault diagnosis 212
Service codes 212
Central greasing system maintenance 214
Lubrication frequency and volume amount adjustment 215
Reservoir filling 216
System check 217
Troubleshooting 218
Fire protection system maintenance 219
10 hours or daily 219
50 hours or weekly 220
Every 12 months 220
IBC maintenance 221
Stump treatment system maintenance 222
Every 10 hours or daily 223
Check hydraulic oil level 223
Check the engine oil level 224
Check boom structures visually 225
Every 50 hours or weekly 226
Check machine visually 226
Check high/low gear oil level 227
Check differential oil level 228
Check hub gear oil level 229
Check boom screw joints 230
Check joint pins of the boom 231
Check harvester head mounting 231
Check bogie casing for leaks 232
Check the cooler cleanness 233
Grease middle joint 234
Check and grease cabin rotation and leveling system 235
Check boom slew housing oil level 236
Grease the boom 237
Manual greasing 238
Manual centralised greasing 239
Rotator and link 240
Every 250 hours 240
Check high/low gear oil level 241
Check tire pressures 241
Check the door switch 242
Check secondary exit 243
Check cabin fresh-air filters 244
Every 500 hours 244
Change engine oil and oil filter 245
Replace fuel filters 247
Check the drive belt wear 249
Check OCV filter tube 250
Check air intake system 250
Check cooling system 251
Check engine coolant level 251
Check electrolyte level of batteries 252
Drain water deposited in boom base 253
Check extension boom clearances 254
Every 1000 hours 254
Check valve clearance 255
Clean DEF tank 266
Replace OCV filter 267
Clean or replace air filter elements 268
Replace hydraulic tank oil filters 270
Replace hydraulic tank breather/dryer 271
Bleed hydraulic tank 271
Grease the driveshafts 272
Grease bogie slew bearings 273
Replace drive pump filter 274
Check wheel rims and fastening bolts 275
Check axle fastening bolts 276
Check frame brake fastening screws 277
Check air conditioner 278
Change cabin fresh-air filters 279
Clean rotator magnetic plug 280
Tighten rotator screws 281
Every 2000 hours 282
Change coolant 283
Change hydraulic oil 285
Check engine vibration damper 286
Change high/low gear oil 287
Change differential oil 288
Drain brake cylinders 290
Change bogie casing oil 291
Change hub gear oil 292
Change the boom slew housing oil 293
Grease cabin door hinges 294
As required 294
Clean the machine 295
Drain fuel filters 296
Replace drive belt 297
Replace filter-dryer-receiver 298
Check drive brake oil level 306
Change brake pedal circuit oil 307
Check cabin stairs 308
Adjust brake cylinders 309
Adjust rotator link brakes 311
Inspect chain shot guard 312
Identification of excessive wear and damage 313
Transporting, towing and storing 314
Transporting the Machine 314
Harvester head fastening for transportation 315
Chain lengths for boom and head combinations 315
Harvester transportation position 317
Tie-down and lifting points 318
Towing the machine 318
Release parking brake cylinders 319
Releasing drive hydraulics 320
Releasing the work brake 321
Releasing the steering 322
Stowing a disabled boom 322
By-passing the boom valve 323
Preparing machine for storage 324
After Storage 326
Environment, recycling and post-use 327
Index 328
Attachments 332
Declaration of Conformity template_en 333
1070G_1170G_specs_en 335
a08020_F_GAS_DOC_en 337
a02326_Arm_Silikonilayout 339
Bucher_Saw_Motor_Warmup 341
a07824_LS-pressures_G_Harv_en 344
UMP_1070G_1170G_EN 346
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 349

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