John Deere 1070G / 1170G Final Tier 4 Operator’s Manual F708872 PDF

Description

John Deere 1070G / 1170G Final Tier 4 Operator’s Manual F708872 – PDF DOWNLOAD

Part Number (P/N): F708872_44
Language: English
Division: Forestry
Product Lines: Harvester
Publication Type: Operator’s Manuals
Associated Models: 1070G, 1170G
Series: G Series
Serial Number (Serial):

• 1WJ1070GL002517-
• 1WJ1170GL003107-

TABLE OF CONTENTS:

John Deere 1070G / 1170G Final Tier 4 Operator’s Manual F708872 – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
Technical information availability 12
Declaration of conformity 12
California Proposition 65 Warning 13
Non-road emissions control warranty statement 13
Emissions control warranty statement 2019 through 2021 14
Emissions Performance and Tampering 16
John Deere Harvester 16
Technical data 16
Machine identification 17
6 8L Engine Identification 18
Emissions control system certification label 19
Safety 21
Follow Laws and Regulations 21
Recognize Safety Information 21
Understand Signal Words 22
Prepare for Emergencies 22
Wear Protective Clothing 23
Handle Chemical Products Safely 23
Install Radio Transmitters Properly 24
Operating 24
Inspect machine 25
Attach Do not Operate Tag 25
Prevent Machine Runaway 26
Use Handholds and Steps 26
Handle Starting Fluids Safely 27
Pay Attention to Bystanders 27
Carry no passengers 28
Use Seat Belt 28
Cabin protective structures 29
ROPS levels 30
Cabin windows 30
Secondary exit of rotating and leveling cabin 32
Harvester cabin noise 32
Vibration levels in harvester cabin 33
Avoid Risks under Difficult Conditions 33
Operate the Boom Safely 34
Operating the harvester head 34
Stop Working if Machine Gives an Alarm 35
Keep Danger Zone Clear 36
Avoid saw chain shots 36
Avoid Crush Points 37
Avoid Power Lines 38
Driving/Transporting on Public Roads 38
Cold environment operation 39
Ensure Safety before Driving on Frozen Waters 40
Avoid Fires and Explosions 40
What To Do If the Machine Catches Fire? 41
Hand-held fire extinguisher 42
After a fire 42
Maintenance 43
Keep Machine in Good Condition 43
Use Proper Clothing 44
Use Proper Tools 44
Support Cabin Leveling System 45
Support Machine Properly 45
Service Cooling System Safely 46
Prevent Battery Explosions 46
Prevent Acid Burns 47
Start Only from Operator’s Seat 47
Beware of Exhaust Fumes 48
Exhaust filter cleaning 48
Exhaust filter maintenance 49
Handle ash safely 49
Avoid High Pressure Fluids 50
Avoid Heating near Pressurized Fluid Lines 50
Make Welding Repairs Safely 51
Service Tires Safely 51
Service Air Conditioner Safely 52
Replace Xenon Worklamps Safely 52
Service Accumulators Safely 53
Service Steering System Safely 54
Refueling and Servicing Fuel System 54
Filling and servicing DEF system 55
Dispose of Waste Properly 55
Disposal of diesel exhaust fluid (DEF) 55
Safety Decal Locations 56
Rotating and leveling cabin non-text safety decals 56
Machine non-text safety decals 57
Machine text safety decals 57
Warranty 58
Standard Warranty Clauses 58
Standard Warranty 58
Extended Coverage 58
First 250 hours maintenance 58
Periodic Maintenance 59
Machine systems and components 60
Main switch panel 60
Tank assembly 61
Rotating and leveling cabin 62
Operator’s seat – comfort 63
Operator’s seat – standard 63
Final Tier 4 engines 64
Air intake and exhaust system diagram 64
Aftertreatment system (ATS) 66
Exhaust filter 67
Elevated engine RPM 67
SCR system operation 68
DEF tank and header (CAN based) 69
DEF tank operating levels 70
DEF dosing unit 70
DEF dosing injector 72
SCR system derates 73
Regeneration process 74
Exhaust filter soot load levels 74
Passive regeneration 75
Active regeneration 76
Manual regeneration 77
Service regeneration 78
Tires 79
Tracks, anti-slip chains and wheel ballasting 80
Tracks in winter conditions 81
Track recommendations for winter 81
Boom specifications 82
TJ180S lifting diagrams 84
CH6 reach and lifting diagrams 85
Optional equipment 85
Central greasing system 86
Safety instructions 86
Grease dispenser 87
Central greasing layout 1070G/1170G 88
Main dispenser 89
Front frame dispenser 90
Middle joint dispenser 91
Rear frame dispenser 92
TJ180S boom (1070G) 93
TJ180S boom base and lifting lever 94
TJ180S main boom and jib boom 95
CH6 (1170G) and CH7 (1270G) boom 96
Boom base 97
Lifting lever 98
Main boom 99
Jib boom 100
Cabin bearing grease block 100
Fire protection system 101
Components 101
Alarm panel 102
Harvester IBC 102
IBC sensor bus 103
Stump treatment 103
Stump treatment system (1070G 2583- and 1170G 3440-) 104
Stump treatment system (1070G -2582) and (1170G -3439)‌ 105
Calipers 105
On-road driving equipment 106
Pre-heater 106
Tire pressure monitor system (TPMS) 107
System operation 108
Controls 110
Driving controls 110
Main switch 110
Brake controls 111
Safety switches and emergency stop 112
Ignition switch 113
Dashboard 114
Boom controls 116
Harvester IBC boom controls 117
Left keypad in harvester 118
Right keypad in harvester 119
Extra keypad 120
Lights and wipers 121
Cabin lights and service lights 122
Reverse lights 123
Work lights 123
On-road driving lights 124
Window wipers and washers 124
Right-hand side storage box 125
Central locking system 126
Air Conditioner 127
General system operation 127
Temperature setting 129
Fan control 129
Recirc mode 130
Defrost mode 131
Pre-heater EasyStart timer control panel 131
Setting the time 132
Switching on the pre-heater 133
Changing the heating duration 133
Switching off the pre-heater 134
Heating preselections 134
Preprogramming of preselection 135
Pre-heater modem 136
Mobile control of pre-heater 136
Operating the machine 138
Engine 138
Starting the engine 138
Cold weather starting 139
After starting 139
Aftertreatment system 140
Filter cleaning switch 140
Work mode display icons 141
Alarms 142
DEF system operating cycles 143
Icons 144
Alarms and derates 144
Turning off the FT4 engine 145
Driving 145
Off-road driving 146
On-road driving 146
Cabin rotating and leveling 147
High/low gear and front wheel drive 148
Limited % driving 149
Regulable control for driving percentage 150
ADC power control 151
Differential locks 152
Boom and harvester head 153
Warming up work hydraulics 153
Using the Boom 154
IBC mode 154
Boom trajectories 155
Hill mode 156
IBC manual mode and traditional boom control 156
Processing Power Control modes 157
Boom leveling 157
Boom suspended mode 158
Smooth Boom Control (SBC) 159
After using the boom 160
At the End of the Work Day 161
General maintenance 162
Cabin windows cleaning and inspection 162
Cabin interior cleaning and surface sanitation 163
Refueling the Machine 164
Refilling the diesel exhaust fluid (DEF) tank 165
Fluids and lubricants 166
Diesel fuel (ULSD) 166
Bio-Diesel Fuel 167
Cold weather operation 168
Handling and storing diesel fuel 169
Lubricity of diesel fuel 169
Diesel exhaust fluid (DEF) 170
Storing diesel exhaust fluid (DEF) 170
Testing diesel exhaust fluid (DEF) 171
Diesel engine oil 172
Diesel engine oil and filter service intervals 172
John Deere Break-In Plus™ Engine Oil 173
Additional engine oil information 174
Engine coolant 174
Hydraulic oil requirements 177
Gear oil 178
Brake fluid 178
Grease 178
Welding instructions 179
Electrical components 179
Batteries 180
Using Booster Batteries 181
Trickle charging 182
Fuses and relays 183
Main fuses 184
Right bumper fuses 185
Right bumper relays 186
Cabin fuses 187
Cabin relays 188
Hydraulic oil filling pump relay 189
Wiring harness fuses and relays 189
G-series harvester CAN architecture (M50) 190
Controllers 191
Engine Control Unit (ECU) 191
Cabin controller (CAB) 192
Rotating and Levelling Controller (RLC) M50 193
HPC21 (High spec) 194
Telematics components 195
MTG module 196
Antennas 196
Boom cable diagnostics 197
Sensors and switches 197
Engine sensors, actuators and connectors (6 8L) 198
Electrical engine components 1/6 199
Electrical engine components 2/6 201
Electrical engine components 3/6 202
Electrical engine components 4/6 203
Electrical engine components 5/6 204
Electrical engine components 6/6 205
Sensors, aftertreatment system 1070/1170 206
Sensors, air filter and coolant 1070/1170 207
Sensors, ambient temperature 207
Sensors, hydraulic oil tank 208
Sensors, fuel tank 208
Sensors, transmission 1070G/1170G 209
Sensors, brake system 210
Sensors, frame steering 210
Sensors, drive pedal 211
Sensors, boom 212
Damping sensors, CH6 and CH7 booms 213
Sensors, cabin 214
Sensors, work hydraulics 215
Grounding points 215
Grounding points, R&L cabin – Gen II 216
Hydraulic pressure measurements 216
Drive hydraulics 217
Charge pressure 218
Check charge pressure valve setting 219
Maximum drive pressure / Drive pump cut-off 220
Work hydraulics 221
Main pressure relief valve 222
Maximum work pressure settings 223
LS pressure difference Delta P 224
Auxiliary valve pressure 225
Boom valve LS relief pressures 225
Cabin rotating and levelling pressure 226
Hydraulic fan pump pressure 227
Frame brake pressure 229
Brake hydraulics 230
Drive and work brake pressures 230
Loading range pressures 231
Loading pressure 232
Engine and hydraulic oil sampling 232
Vacuum pump 233
Rear hood 234
Lifting the rear hood 234
Lifting the rear hood without electric power 235
Front hood and service hatches 236
Boom general servicing 237
Changing wheels 238
Anti-slip chain fitting 238
Tracks fitting 1/4 239
Tracks fitting 2/4 239
Tracks fitting 3/4 240
Tracks fitting 4/4 240
Periodic maintenance 241
Introduction 241
Uptime maintenance planner 241
Optional equipment maintenance 241
Pre-heater maintenance 242
Run the pre-heater and clean surroundings 242
Fault display descriptions 243
Fault diagnosis (EasyStart) 244
Fault diagnosis (Module timer) 245
Service codes 245
Central greasing system maintenance 247
Lubrication frequency and volume amount adjustment 248
Reservoir filling 249
System check 250
Troubleshooting 251
Fire protection system maintenance 252
10 hours or daily 253
50 hours or weekly 253
Every 12 months 254
Checking date of DAFO fire extinguisher 254
IBC maintenance 255
Stump treatment system maintenance 256
Measure stump treatment system pressure 257
Conical sleeve pin tightening 257
Every 10 hours or daily 258
Check hydraulic oil level 259
Check the engine oil level 259
Check boom structures visually 260
Tighten conical sleeve pins of frame brake disk 261
Grease rotator and link 262
Every 50 hours or weekly 263
Check machine visually 263
Check high/low gear oil level 264
Check differential oil level 265
Check hub gear oil level 266
Check boom screw joints 267
Check joint pins of the boom 268
Check harvester head mounting 269
Check bogie casing for leaks 270
Check the cooler cleanness 271
Grease middle joint and frame steering cylinders 272
Check and grease cabin rotation and leveling system 273
Check boom slew housing oil level 274
Grease the boom 275
Manual greasing 276
Manual centralised greasing 277
Tighten rotator vertical pins (HX 30) 278
Every 250 hours 278
Check high/low gear oil level 279
Clean coolant strainer 280
Check tire pressures 281
Check the door switch 282
Check secondary exit 282
Check cabin fresh-air filters 283
Tighten two rotator clamping screws (Indexator) 284
Every 500 hours 284
Change engine oil and oil filter 285
Replace fuel filters 287
Check the drive belt wear 289
Check OCV filter tube 290
Check air intake system 290
Check cooling system 291
Check engine coolant level 292
Check electrolyte level of batteries 292
Check extension boom clearances 293
Every 1000 hours 294
Replace OCV filter 294
Clean or replace air filter elements 294
Replace hydraulic tank oil filters 296
Replace hydraulic tank breather/dryer 297
Bleed hydraulic tank 297
Grease the driveshafts 298
Grease bogie slew bearings 299
Replace drive pump filter 300
Check wheel rims and fastening bolts 300
Check axle fastening bolts 301
Check air conditioner 302
Check drive brake oil level 303
Change cabin fresh-air filters 303
Clean rotator magnetic plug 304
Tighten rotator screws 305
Every 2000 hours 306
Change hydraulic oil 306
Change high/low gear oil 308
Change differential oil 309
Drain brake cylinders 310
Change bogie casing oil 311
Change hub gear oil 311
Change the boom slew housing oil 312
Grease cabin door hinges 313
Tighten rotator vertical pins (HX 30) 313
Every 3000 hours 314
Check valve clearance 314
Clean DEF tank 322
Replace DEF dosing unit filter‌ 324
Adjust brake cylinders 325
Every 6000 hours 326
Change coolant 327
As required 328
Clean the machine 329
Drain fuel filters 330
Replace drive belt 331
Replace filter-dryer-receiver 333
Check cabin stairs 341
Change brake pedal circuit oil 342
Adjust link brakes (Indexator) 343
Adjust link brakes (BlackBruin) 345
Inspect chain shot guard 346
Identification of excessive wear and damage 347
Check rotator blue plug (Indexator HX 30) 348
Drain water deposited in boom base 349
Battery maintenance 349
Seat belt maintenance 350
Transporting, towing and storing 351
Transporting the Machine 351
Harvester head fastening for transportation 352
Chain lengths for boom and head combinations 352
Harvester transportation position 354
Tie-down and lifting points 355
Towing the machine 355
Release parking brake cylinders 356
Releasing drive hydraulics 357
Releasing the work brake 358
Releasing the steering 359
Stowing a disabled boom 359
By-passing the boom valve 360
Preparing machine for storage 361
After Storage 363
Monthly storage procedure 364
Preparing engine for long-term storage 365
Removing engine from long term storage 366
Environment, recycling and post-use 367
Index 368
Attachments 373
Declaration of Conformity template_en 374
Harvester_brochure_2022_EN 377
a08020_F_GAS_DOC_en 379
a02326_Arm_Silikonilayout 381
a07824_LS-pressures_G_Harv_en 383
UMP_1070G_1170G_EN 385
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere_EN 388

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