John Deere 110 Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 110 Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 110 Excavator Operator’s Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 110 Excavator Operator’s Manual – PDF DOWNLOAD

Contents 7
Safety 11
John Deere Excavator Safety Features 11
Recognize Safety Information 12
Understand Signal Words 12
Follow Safety Instructions 12
Avoid Injury From: Loading Machine on a Trailer, fastening Machine to Trailer, Unloading Machine from Trailer Always Use Caution when Loading and Unloading Machines on a Trailer Always 13
Avoid Injury from Backover Accidents Before Moving Machine, be Sure All Persons are Clear of Area Always be Alert for Bystanders Moving into the Work Area Use Horn or Other Signal to W 14
Avoid Injury from Rollaway Accidents To Prevent Rollaway, Always Make Sure Machine is Properly Secured Before Leaving Operator’s Seat Death or Serious Injury may Result if You Attempt to Mo 15
Inspect Machine 15
Use Handholds and Steps 16
Use Seat Belt 16
Maintain Seat Belt 17
Move and Operate Machine Safely 17
Operate Only from Operator’s Seat 18
Secondary Exits 18
Operate Machine Safely 18
Dig with Caution 19
Operate with Caution 19
Avoid Tipping 19
Avoid Power Lines 20
Drive Machine Safely 20
Beware of Exhaust Fumes 20
Park Machine Safely 21
Keep Riders off Machine 21
Operate Attachment Safely 22
Handle Fluids Safely—Avoid Fires 22
Prepare for Emergencies 23
Handle Starting Fluid Safely 23
Clean Trash from Machine 23
Protect Against Flying Debris 24
Wear Protective Clothing 24
Protect Against Noise 24
Handle Chemical Products Safely 25
Warn Others of Service Work 25
Stay Clear of Moving Parts 26
Support Machine Properly 26
Service Cooling System Safely 26
Practice Safe Maintenance 27
Remove Paint Before Welding or Heating 28
Avoid Heating Near Pressurized Fluid Lines 28
Avoid High Pressure Fluids 29
Prevent Battery Explosions 29
Clean the Machine Regularly 30
Store Attachments Safely 30
Dispose of Waste Properly 31
Safety Signs 32
Safety Signs 32
Operator’s Station 39
Pedals, Levers, and Panels 39
Right Front Panel and Right Console Panel 40
Monitor Panel 41
Engine Coolant Temperature Gauge 41
Warm Up Indicator 41
Fuel Gauge 42
H/P (High Power) Mode Indicator 42
E (Economy) Mode Indicator 42
Auto Idle Indicator 42
Hydraulic Oil Level Indicator 43
Fuel Level Indicator 43
Air Filter Restriction Indicator 43
Engine Coolant Temperature Indicator 44
Engine Oil Pressure Indicator 44
Alternator Voltage Indicator 44
Engine Oil Level Indicator 45
Engine Coolant Level Indicator 45
Switch Panel 45
Buzzer and Buzzer Stop Switch 46
Wiper Switch 46
Washer Switch 47
Operating Lights Switch 47
Cab Light 48
Key Switch 48
Engine RPM Dial 48
Horn 48
Hour Meter 49
Heater 49
Control Panel Levers and Switches 50
Defroster Operation 50
Cab Heater and Air Conditioner—If Equipped 51
Control Panel Switches 52
Cab Heater Operation 53
Air Conditioner Operation 54
Defroster Operation 54
Front Console 55
Operating the AM/FM Radio 55
Setting the Clock 56
Cab Door Release Lever 56
Secondary Exit Tool 56
Opening Upper Front (Secondary Exit) Window 57
Closing Upper Front Window 57
Removing and Storing the Lower Front Window 58
Opening Side Windows 59
Opening and Closing the Roof Exit Cover 59
Adjusting the Seat 60
Adjusting the Armrest 60
Seat Belt 61
Operator’s Manual Compartment 61
Pre Start Inspection 62
Inspect Machine Daily Before Starting 62
Operating the Engine 63
Check Instruments Before Starting 63
Level Check 63
Starting the Engine 64
Using Booster Batteries—24 Volt System 65
Check Instruments After Starting 66
Warming the Machine 66
Cold Weather Warm Up 67
Stopping the Engine 68
Driving the Machine 69
Steering the Machine Using Pedals 69
Steering the Machine Using Levers 71
Removing Propel Levers 72
Propel Speed Switch 72
Travel Alarm and Travel Alarm Cancel Switch 73
Parking the Machine 73
Parking Machine During Freezing Weather 74
Lock All Compartments 74
Operating the Machine 75
ISO/SAE Excavator Control Pattern 75
Control Lever Pattern Conversion 76
Deere Backhoe Control Pattern 78
Pilot Control Shut Off Lever 79
Auto Idle Switch 80
E (Economy) Mode 81
E (Economy) Mode 81
H/P (High Power) Mode 82
Standard Mode 82
Operating Backfill Blade—If Equipped 83
Operating Tips—Backfill Blade 83
Operating Tips 84
Driving Machine 84
Driving on Slopes 85
Driving Down a Slope 85
Driving Up a Slope 85
Driving Up a Steep or Slippery Slope—Boom on Uphill End of Machine 86
Driving Up a Steep or Slippery Slope—Boom on Downhill End of Machine 86
Moving Machine off an Embankment 87
Leveling Machine 88
Using Bucket 88
Planning Spoil Piles 90
Trenching 90
Backfilling 91
Truck Loading 92
Operating in Water and Mud 93
Clean Track Frame Area 93
Lifting 94
Hydraulic Breaker and Crusher Attachments 96
Lower Boom with Engine Stopped 96
Transporting 99
Transporting 110 Excavator Equipped With Long Arm 99
Loading Machine on a Trailer 100
Fasten Machine to Trailer 101
Unloading Machine from Trailer 102
Towing Machine 103
Lifting the Machine 104
Fuels and Lubricants 105
Diesel Fuel 105
Lubricity Of Diesel Fuels 105
Low Sulfur Diesel Fuel Conditioner 106
Diesel Fuel Storage 106
Fuel Tank 107
Do Not Use Galvanized Containers 107
Diesel Engine Oil 108
Hydraulic Oil 109
Swing Gearbox, Propel Gearbox and Pump Gearbox Oils 110
Track Roller, Front Idler, and Carrier Roller Oil 110
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 111
Oil Filters 111
Lubricant Storage 112
Alternative and Synthetic Lubricants 112
Mixing of Lubricants 113
Periodic Maintenance 114
Service Your Machine at Specified Intervals 114
Check the Hour Meter Regularly 114
Use Correct Fuels and Lubricants 114
Prepare Machine for Maintenance 115
Open Access Doors for Service 115
Open Hood for Service 116
Maintenance and Repair Record Keeping System 117
OILSCAN Plus,® CoolScan Plus® and 3 Way Coolant Test Kit 118
Maintenance and Repair Record Keeping System 119
Maintenance—As Required 122
Clean Fuel Tank Inlet Screen 122
Drain Fuel Tank Sump 122
Clean Radiator Air Inlet Screen 123
Drain Water Separator 123
Clean Air Cleaner Dust Unloader Valve 124
Check Track Sag 124
Adjusting Track Sag 125
Check Windshield Washer Fluid Level 126
Maintenance—Every 10 Hours or Daily 127
Check Engine Oil Level 127
Check Recovery Tank Coolant Level 128
Check Hydraulic Oil Level 129
Maintenance—Every 50 Hours 131
Grease Working Tool Pivots 131
Maintenance—Every 250 Hours 133
Check Swing Gearbox Oil Level 133
Drain Hydraulic Tank Sump 133
Check Pump Drive Gearbox Oil Level 134
Change Engine Oil and Replace Filter 135
Check Radiator Coolant Level 137
Check Battery Electrolyte Level and Terminals 137
Check Propel Gearbox Oil Level 140
Clean Dusty Primary Element 141
Inspect Element 142
Grease Backfill Blade 143
Maintenance—Every 500 Hours 144
Grease Swing Bearing 144
Grease Swing Bearing Gear 145
Replace Final Fuel Filter 146
Replace Primary Fuel Filter (Water Separator) 147
Check Air Intake Hoses 148
Replace Hydraulic Oil Filter 149
Check Coolant In Radiator 151
Maintenance—Every 1000 Hours 152
Change Swing Gearbox Oil 152
Change Pilot Control Oil Filter 152
Change Pump Drive Gearbox Oil 153
Change Air Cleaner Elements 154
Inspect Fan Belt 155
Replace Air Cleaner Dust Valve 155
Maintenance—Every 2000 Hours 156
Change Hydraulic Tank Oil 156
Drain Cooling System 159
Diesel Engine Coolant 161
Cooling System Fill and Deaeration 162
Change Propel Gearbox Oil 163
Clean the Engine Crankcase Ventilation Tube 164
Check and Adjust Engine Valve Lash (Clearance) 164
Firing Order 4—Cylinder Engine 166
Check Engine Speeds 167
Engine Control Motor and Sensor 167
Adjustment 167
Engine Speed Learning Procedure 168
Maintenance 169
Do Not Service Injection Nozzles 169
Do Not Adjust Injection Pump 169
Bleeding the Fuel System 170
Precautions for Alternator and Regulator 170
Service Batteries Carefully 171
Checking Electrolyte Specific Gravity 173
Using Battery Charger 174
Replacing Batteries 175
Removing Batteries 175
Welding on Machine 176
Adding 12—Volt Accessories 176
Replacing Fuses 177
Fuse (Blade Type) Color Codes 178
Checking Travel Alarm System 178
Replacing Bucket Teeth 179
Replacing Bucket Tooth Tip—Heavy Duty Bucket 180
Adjusting Bucket Linkage 180
Removing the Bucket 182
Do Not Service Control Valves, Cylinders, Pumps or Motors 182
Track Sag General Information 183
Hardware Torque Specifications 183
Check Track Shoe Torque 184
Unified Inch Bolt and Cap Screw Torque Values 185
Metric Bolt and Cap Screw Torque Values 186
Additional Metric Cap Screw Torque Values 187
Check Oil Lines And Fittings 189
Service Recommendations for O Ring Boss Fittings 190
Service Recommendations for O Ring Boss Fittings 192
Service Recommendations for Flat Face O Ring Seal Fittings 194
Service Recommendations for 37° Flare and 30° Cone Seat Connectors 195
Service Recommendations For Flared Connections—Straight or Tapered Threads 196
Service Recommendations For Inch Series Four Bolt Flange Fittings 197
Service Recommendations For Inch Series Four Bolt Flange Fittings 198
Service Recommendations for Metric Series Four Bolt Flange Fitting 199
Operational Checkout 200
Operational Checkout 200
Operator Station Checks—Key Switch On, Engine Off 200
201
201
202
Operator Station Checks—Engine On 202
202
203
203
204
204
204
205
205
205
Hydraulic System Checks 205
206
206
206
207
208
208
209
209
209
209
210
210
211
Undercarriage Checks 212
213
213
214
214
Accessories Checks 214
214
215
215
215
216
216
Seat, Doors, Windows, Latches, and Locks Checks 216
217
218
218
219
219
219
220
220
220
221
Coolant Checks 221
221
222
222
222
222
223
223
223
Troubleshooting 224
Using Troubleshooting Charts 224
Engine 225
Electrical System 232
Hydraulic System 238
Storage 243
Prepare Machine for Storage 243
Monthly Storage Procedure 245
Machine Numbers 248
Record Product Identification Number (PIN) 248
Record Engine Serial Number 248
Record Propel Motor Serial Numbers 248
Record Swing Motor Serial Number 249
Record Hydraulic Pump Serial Number 249
Specifications 250
110 Excavator 250
110 Working Ranges 254
Engine Specifications 256
Drain and Refill Capacities 256
Lift Capacity—KG (LB) (blade off the ground) 257
Lift Capacity—KG (LB) (blade off the ground) 258
Lift Capacity—KG (LB) (without blade) 259
Lift Capacity—KG (LB) (without blade) 260
Lift Capacity—KG (LB) (blade off the ground) 261
Lift Capacity—KG (LB) (blade off the ground) 262
Lift Capacity—KG (LB) (without blade) 263
Lift Capacity—KG (LB) (without blade) 264
Crime Prevention Tips 265
Help Prevent Crime 265
Record Identification Numbers 265
Keep Proof of Ownership 265
Park Indoors Out of Sight 265
When Parking Outdoors 266
Reduce Vandalism 266
Report Thefts Immediately 267
Checklists 275
Maintenance and Repair Record Keeping System 275
John Deere Service Literature Available 279
Technical Information 279
John Deere Service Keeps You On The Job 281
AT YOUR SERVICE WHEN YOU NEED IT 281

S.V 03/24