John Deere 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: OMF066165_SJ
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1110D
Series: D SERIES_JOHN DEERE MODELS
Serial: 001193

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TABLE OF CONTENTS:

John Deere 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

Contents 2
Introduction 7
Operator’s manual for John Deere 1110D Forwarder 7
Foreword 8
John Deere Contact Information 8
Technical Information Feedback Form 9
Warranty[scWarranty[ec 10
Standard warranty clauses 10
250 and1000 Hours Service 10
Safety – Safety Features 11
1110D Forwarder Safety Features 11
Safety – General Precautions 12
General 12
Recognize Safety Information 12
Understand Signal Words 12
Prepare for Emergencies 13
Wear Protective Clothing 13
Handle Fluids Safely—Avoid Fires 14
Handle Chemical Products Safely 14
Replace Safety Signs 15
Maintain Safety Cabin 15
Use of Radio-transmitters 16
Safety – Operating Precautions 17
Inspect machine 17
Attach Do not Operate Tag 17
Prevent Machine Runaway 18
Use Handholds and Steps 18
Secondary exit 19
Handle Starting Fluid Safely 20
Pay Attention to Bystanders 20
Carry no passangers 21
Use Seat Belts 21
Avoid Risks under Difficult Conditions 21
Stop Working if Machine Gives an Alarm 22
Loading the Machine 22
Keep Danger Zone Clear 22
Avoid Crush Points 23
Power Cables 24
Driving/Transporting on Public Roads 25
Ensure Safety before Driving on Frozen Water 25
Fire Prevention 26
What To Do If the Machine Catches Fire 27
Safety – Maintenance Precautions 28
General 28
Securing the Service Position 29
Use Proper Clothing 29
Use Proper Tools 30
Support Machine Properly 30
Shut Down Engine, Disconnect Battery Cable 31
Service Cooling System Safely 31
Prevent Battery Explosions 31
Prevent Acid Burns 32
Replacing the Xenon Worklamp 33
Start Only from Operator’s Seat 33
Beware of Exhaust Fumes 34
Avoid High Pressure Fluids 34
Avoid Heating near Pressurized Fluid Lines 35
Make Welding Repairs Safely 35
Service Tires Safely 36
Refueling and Servicing Fuel System 36
Dispose of Waste Properly 37
Operator’s Station 38
General 38
Front Dashboard 40
Start Key Positions 41
Signal Lights 41
Left and Right Arm Control Panels 42
Using Boom Control Levers 43
Window Washers and Wipers 44
Overhead Panel Switches 45
Warning Lamps and Buzzer 45
Preparedness for telephone 46
Air Conditioner Controls 46
Engine Heating Timer (Opt Eq ) 47
Operator’s seat 48
Operating the Machine, Control System 49
TMC 49
ECU 49
Alarms 50
Operating the machine, Operation 51
Function of Seat Safety Switch 51
Emergency Stopper 51
Operating the Boom 52
Brakes 53
Frame Brake 54
Steering 55
High/Low Gear and Rear-Wheel Drive 56
Using the Differential Lock-Up 57
Operating the Decking Blade (Optional Equipment) 57
Operating the Clambunk 57
Lifting and Lowering the Cab 58
How to Lift the Cab 58
How to Lower the Cab 59
Transportation of the Machine 60
Positioning 60
Use hold-down straps 60
Minilevers 61
Chains 61
Starting and Turning Off the Engine 62
Before Starting the Engine for the First Time in a Working Day 62
Normal Start 63
Cold engine starting 64
After starting 65
A normal operation of the engine 66
Turning off the engine 67
Driving the Machine 68
Off-Road Driving 68
Driving on Road 69
Towing the Machine 71
Towing 71
Stowing a Disabled Boom 74
Maintenance – Fluids and Lubricants 76
Recommended Lubricants and Fluids 76
Capacities 77
Diesel Fuel 78
Engine Oil 81
Coolant 82
Hydraulic oil 83
Gear oil 83
Brake fluid 84
Cab lift pump 84
Grease 84
Maintenance – General 85
Service, General 85
Using Fuels and Lubricants / Placement of Drain Hoses 85
Prepare Machine for Maintenance 86
Machine Frame, Locking and Unlocking 87
Check all bolted joints 88
Cleaning the Cab Windows 89
Tires 90
Changing Wheels 91
Anti slips 92
Fitting bogie tracks 93
Maintenance intervals and service parts 95
Maintenance intervals 95
Service Parts 97
Maintenance – Every 10 hours or Daily 99
Check the hydraulic oil level 99
Check the engine oil level 100
Check the Fuel Pre-Filter 101
Check engine coolant level and windshield washer fluid level 101
Check the radiator grille cleanness 103
Check the driving brake oil level 104
Check the air filter 105
Check the tires for air pressure and overall shape 105
Fill up the fuel tank 106
Maintain the boom 106
The following service and checks are to be made at the end of each workday 107
Maintenance – Every 50 hours or Weekly 108
Grease the center hinge bearings and steering cylinder bearings 108
Grease the decking blade1 109
Check the air conditioner 109
Maintain the Boom 109
Check the fire extinguisher system 110
Maintenance – Every 250 hours 111
Clean the machine 111
Check the high/low gear oil level 111
Check Differential Oil Level 112
Check Single Axle Wheel Ends ( Hub gear) Oil Level 113
Check Bogie Housings Oil Level 113
Greasing the Prelubricated Bogie Bearings 114
Check Wheel Nut Torque 114
Check the cabine air filters 115
Check the air conditioner 115
Maintain the boom 116
Maintenance – Every 500 hours 117
Change engine oil and replace oil filter 117
Change the fuel filters 119
Clean crankcase vent tube 120
Check the air intake system 120
Checking belt tensioner spring tension and belt wear 120
Check engine speeds 121
Control engine grounding 122
Remove sediment and water from the fuel tanks 122
Renew the pressure filter of the drive hydraulic system 122
Check the batteries for charge 123
Checking cooling system 124
Grease the driveshafts 125
Maintenance – Every 1000 hours 127
Renew the hydraulic oil 127
Replace the hydraulic return filter 128
Replace the hydraulic tank breather 129
Renew the high/low gear (transfer case) oil 130
Check and tighten the screw and bolt connections 131
Check the exhaust manifold 131
Check the air conditioner 131
Maintain the boom 132
Maintenance – Every 2000 hours 133
Check Valve Clearance – Engines (200,000- ) 133
Checking Crankshaft Vibration Damper 135
Changing the Coolant 136
Change Bogie Axle Differential Oil 139
Change Bogie Housings Oil 140
Change Single Axle Differential Oil 141
Change Single Axle Wheel Ends Oil 142
Check and tighten the bolts for the joints between axles and frame 143
Maintenance – Every 6 months 144
Service the fire extinguisher 144
Maintenance – Every 12 months 145
Have the fire extinguisher system (opt eq ) checked 145
Maintenance – As required 146
Maintenance – As required 146
Bleeding the fuel system 147
Clean the Fuel Tank Filler Filter 149
Replacing fan/alternator belt 150
Maintain the Boom 150
Check the air conditioner 150
Hydraulic System: Hydraulic Oil Change 151
Vacuum pump 151
Checking the oil level in hydraulic tank 151
Renew the hydraulic oil 152
Hydraulic System: General 154
Working hydraulic system 154
Hydrostatic system 154
Hydraulic System: Bleeding 155
General 155
Bleeding Drive Hydraulic System 156
Bleeding Work Hydraulic System 158
Bleeding the Brake System 160
Hydrostatic System: Drive Pump adjusting 163
Checking and adjusting the charge pressure 163
Checking and adjusting the pressure cut-off valve setting of the drive pump 164
Hydrostatic System: Drive Motor adjusting 165
Checking and adjusting drive motors pressure cut-off settings 165
Work Hydraulic System: Check and Adjust 167
Adjustment of Pressure Difference 167
Adjusting the Maximum Pressure 167
Adjusting the Boom Pressure 168
Adjusting Auxiliary Functions 169
Adjusting Frame Brake 170
Adjusting Proportional Decking Blade 170
Adjusting Optional Equipment 171
Brake System: Check and Adjust 172
Checking the brakes 172
Mechanical adjustment of brakes 173
Brake Charging Pressure 174
Checking the Work Brake 174
Checking the Drive Brake (Brake Pedal) 175
Electrical System 176
Main Switch 176
Location of ECU and engine sensors 177
Batteries 178
Welding 180
Fuses on the Left-Hand Side in the Engine Compartment 182
Instrument Box Fuses and Relays 183
The RPM Sensor of the Drive Hydrostatics Motor 184
Hydraulic Tank Sensors 185
Transmission 186
Operating Power Transmission 186
High/Low Gear 186
Hydrostatic System 187
Control of Transmission 188
Boom, General 189
A General Description of the Boom 189
Operating Safety Precautions 190
General Operating Instructions 192
Boom Maintenance, General 194
Assembly Instructions 194
Bleeding the Hydraulic System 194
Maintenance Schedule 195
Boom, Maintenance every 10 hours 196
Check boom structures 196
The following service and checks are to be made at the end of each workday 196
Boom, Maintenance every 50 hours 197
Check the boom slewing housing oil level 197
Check that the joint pins of the boom are secured 197
Check the sideways clearance of the extension booms 198
Check the boom extension boom chains for tightness 198
Grease the rocker and cylinder bearings of the boom and the slewing system bearing 199
Lubricate the extension boom chains with oil 199
Check the grapple 199
Lubrication and Maintenance Chart 200
Boom, Maintenance every 250 hours 201
Clean the boom 201
Check boom structures 201
Check the extension booms for vertical clearance 202
Check the tightness of boom fastening bolts, hydraulic cylinder covers, and other screw joints 202
Grease the grapple and link 203
Boom, Maintenance every 1000 hours 204
Clean the magnetic plug of rotator 204
Change the boom slewing system oil 204
Clean the boom extension boom chains (depending on the model) 205
Boom, Maintenance as required 206
Adjusting the rotator link brakes 206
Boom, Technical Data 207
Boom CF5 207
Rotator and Grapple 207
Equipment, Air Conditioner 211
Introduction 211
Main Parts of Air Conditioning System 211
Risks and Counter-Measures 214
First Aid 215
Using the A/C unit 215
Maintenance and Inspections: Check the refrigerant level 218
Check the service moisture indicator of the dryer every 50 hours 221
Service the compressor V-belt every 250 hours 221
Service the compressor every 1000 hours 221
Service the evaporator element every 1000 hours 222
Service the condenser element every 1000 hours 222
Service the hoses and connectors every 1000 hours 223
Equipment, Engine Preheater 224
Operation and maintenence 224
Equipment, Fire Extinguisher System 233
General 233
Fire Alarm and Actions 234
After a fire 237
Control unit 238
Hand-held fire extinguishers 240
Equipment, Decking Blade 241
Using the Decking Blade 241
Lowering the Decking Blade 242
Decking Blade’s Float 242
Forwarder Troubleshooting 243
Engine Troubleshooting 243
Diagnose Drive Lines 248
Diagnose Brake Hydraulics 249
Diagnose Cab Tilt Hydraulics 249
Diagnose Hydraulic/Hydrostatic Cooling System 250
Diagnose Hydrostatic Drive System 251
Diagnose Hydrostatic Drive Pump 253
Diagnose Hydrostatic Drive Motor 256
Diagnose Loader 257
Diagnose Heater/Air Conditioner 261
Storage 263
Prepare Machine for Storage 263
Monthly Storage Procedure 265
Hydraulic Diagrams 267
Hydraulic Diagrams, F624230 267
Boom Hydraulics 268
Transmission Hydraulics 272
Brake Hydraulics 274
Extra Equipment Hydraulics 276
Options Hydraulics 278
Options, VLS 280
Wiring Diagrams, 1110D 282
General information 282
Wiring Diagrams 284
1110D Specifications 320
Decals and Signs 320
Dimensions 321
Load area 322
Engine 323
Transmission 324
Axles 324
Steering 324
Brakes 325
Hydraulic system 325
Electrical System 325
Boom 325
Cab 326

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