John Deere 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

• P/N: F064826_RI
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models: 1110D
• Series: D SERIES
• Serial: WJ1110D001125-1192

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

Contents 2
Introduction 7
Operator’s manual for Timberjack 1110D Forwarder 7
Foreword 8
Timberjack Contact Information 8
Technical Information Feedback Form 9
Warranty[scWarranty[ec 10
Standard warranty clauses 10
250 Hour Service 10
Safety – Safety Features 11
1110D Forwarder Safety Features 11
Safety – General Precautions 12
General 12
Recognize Safety Information 12
Understand Signal Words 12
Prepare for Emergencies 13
Wear Protective Clothing 13
Handle Fluids Safely—Avoid Fires 14
Handle Chemical Products Safely 14
Replace Safety Signs 15
Maintain Safety Cabin 15
Use of Radio-transmitters 16
Safety – Operating Precautions 17
Inspect machine 17
Attach Do not Operate Tag 17
Prevent Machine Runaway 18
Use Handholds and Steps 18
Secondary exit 19
Handle Starting Fluid Safely 20
Pay Attention to Bystanders 20
Carry no passangers 21
Use Seat Belts 21
Avoid Risks under Difficult Conditions 21
Stop Working if Machine Gives an Alarm 22
Loading the Machine 22
Keep Danger Zone Clear 22
Avoid Crush Points 23
Power Cables 24
Driving/Transporting on Public Roads 25
Ensure Safety before Driving on Frozen Water 25
Fire Prevention 26
What To Do If the Machine Catches Fire 27
Safety – Maintenance Precautions 28
General 28
Securing the Service Position 29
Use Proper Clothing 29
Use Proper Tools 30
Support Machine Properly 30
Shut Down Engine, Disconnect Battery Cable 31
Service Cooling System Safely 31
Prevent Battery Explosions 31
Prevent Acid Burns 32
Replacing the Xenon Worklamp 33
Start Only from Operator’s Seat 33
Beware of Exhaust Fumes 34
Avoid High Pressure Fluids 34
Avoid Heating near Pressurized Fluid Lines 35
Make Welding Repairs Safely 35
Service Tires Safely 36
Refueling and Servicing Fuel System 36
Dispose of Waste Properly 37
Operator’s Station 38
General 38
Front Dashboard 39
Start Key Positions 40
Window Washers and Wipers 41
Signal Lights 42
Left Arm Control Panel 42
Right Arm Control Panel 43
Using Boom Control Levers 44
Overhead Panel Switches 44
Warning Lamps and Buzzer 45
Preparedness for telephone 45
Air Conditioner Controls 45
Engine Heating Timer (Opt Eq ) 46
Operator’s seat 47
Operating the Machine, Control System 49
TMC 49
ECU 49
Alarms 50
Operating the machine, Operation 51
Function of Seat Safety Switch 51
Emergency Stopper 51
Operating the Boom 52
Brakes 53
Frame Brake 54
Steering 55
High/Low Gear and Rear-Wheel Drive 56
Using the Differential Lock-Up 57
Operating the Decking Blade (Optional Equipment) 57
Operating the Clambunk 57
Lifting and Lowering the Cab 58
How to Lift the Cab 58
How to Lower the Cab 59
Transportation of the Machine 60
Positioning 60
Use hold-down straps 60
Minilevers 61
Chains 61
Starting and Turning Off the Engine 62
Before Starting the Engine for the First Time in a Working Day 62
Normal Start 63
Cold engine starting 64
After starting 65
A normal operation of the engine 66
Turning off the engine 67
Driving the Machine 68
Off-Road Driving 68
Driving on Road 69
Towing the Machine 71
Towing 71
Stowing a Disabled Boom 74
Maintenance – Fluids and Lubricants 76
Recommended Lubricants and Fluids 76
Capacities 77
Diesel Fuel 78
Engine Oil 81
Coolant 82
Hydraulic oil 83
Gear oil 83
Brake fluid 84
Cab lift pump 84
Grease 84
Maintenance – General 85
Service, General 85
Using Fuels and Lubricants / Placement of Drain Hoses 85
Prepare Machine for Maintenance 86
Machine Frame, Locking and Unlocking 87
Check all bolted joints 88
Cleaning the Cab Windows 89
Tires 90
Changing Wheels 91
Anti slips 92
Fitting bogie tracks 93
Maintenance – Periodic 95
Maintenance intervals 95
Service Parts 97
Maintenance – Every 10 hours or Daily 98
Check the hydraulic oil level 98
Check the engine oil level 99
Check the Fuel Pre-Filter 100
Check engine coolant level and windshield washer fluid level 100
Check the radiator grille cleanness 102
Check the driving brake oil level 103
Check the air filter 104
Check the tires for air pressure and overall shape 104
Fill up the fuel tank 105
Maintain the boom 105
The following service and checks are to be made at the end of each workday 106
Maintenance – Every 50 hours or Weekly 107
Grease the center hinge bearings and steering cylinder bearings 107
Grease the decking blade1 108
Check the air conditioner 108
Maintain the Boom 108
Check the fire extinguisher system 109
Maintenance – Every 250 hours 110
Clean the machine 110
Check the high/low gear oil level 110
Check Differential Oil Level 111
Check Single Axle Wheel Ends ( Hub gear) Oil Level 112
Check Bogie Housings Oil Level 112
Grease Bogie Bearings 113
Check Wheel Nut Torque 114
Check the cabine air filters 114
Check the air conditioner 115
Maintain the boom 115
Maintenance – Every 500 hours 116
Change engine oil and replace oil filter 116
Change the fuel filters 118
Clean crankcase vent tube 119
Check the air intake system 119
Checking belt tensioner spring tension and belt wear 119
Check engine speeds 120
Control engine grounding 121
Remove sediment and water from the fuel tanks 121
Renew the pressure filter of the drive hydraulic system 121
Check the batteries for charge 122
Checking cooling system 123
Control of the diesel engine coolant 123
Filling supplemental coolant additives (SCA) between coolant changes 124
Pressure control of the cooling system 124
Grease the driveshafts 125
Maintenance – Every 1000 hours 127
Renew the hydraulic oil 127
Replace the hydraulic return filter 128
Replace the hydraulic tank breather 129
Renew the high/low gear (transfer case) oil 130
Check and tighten the screw and bolt connections 131
Check the exhaust manifold 131
Check the air conditioner 131
Maintain the boom 132
Maintenance – Every 2000 hours 133
Check Valve Clearance – Engines (200,000- ) 133
Checking Crankshaft Vibration Damper 135
Changing the Coolant 136
Change Bogie Axle Differential Oil 139
Change Bogie Housings Oil 140
Change Single Axle Differential Oil 142
Change Single Axle Wheel Ends Oil 143
Check and tighten the bolts for the joints between axles and frame 144
Maintenance – Every 6 months 145
Service the fire extinguisher 145
Maintenance – Every 12 months 146
Have the fire extinguisher system (opt eq ) checked 146
Maintenance – As required 147
Maintenance – As required 147
Bleeding the fuel system 148
Clean the Fuel Tank Filler Filter 150
Replacing fan/alternator belt 151
Maintain the Boom 151
Check the air conditioner 151
Hydraulic System: Hydraulic Oil Change 152
Vacuum pump 152
Checking the oil level in hydraulic tank 152
Renew the hydraulic oil 153
Hydraulic System: General 155
Working hydraulic system 155
Hydrostatic system 155
Hydraulic System: Bleeding 156
General 156
Bleeding Drive Hydraulic System 157
Bleeding Work Hydraulic System 159
Bleeding the Brake System 161
Hydrostatic System: Drive Pump adjusting 164
Checking and adjusting the charge pressure 164
Checking and adjusting the pressure cut-off valve setting of the drive pump 165
Hydrostatic System: Drive Motor adjusting 166
Checking and adjusting drive motors pressure cut-off settings 166
Work Hydraulic System: Check and Adjust 168
Adjustment of Pressure Difference 168
Adjusting the Maximum Pressure 168
Adjusting the Boom Pressure 169
Adjusting Auxiliary Functions 170
Adjusting Frame Brake 171
Adjusting Proportional Decking Blade 171
Adjusting Optional Equipment 172
Brake System: Check and Adjust 173
Checking the brakes 173
Mechanical adjustment of brakes 174
Brake Charging Pressure 175
Checking the Work Brake 175
Checking the Drive Brake (Brake Pedal) 176
Electrical System 177
Main Switch 177
Location of ECU and engine sensors 178
Batteries 179
Welding 181
Fuses on the Left-Hand Side in the Engine Compartment 183
Instrument Box Fuses and Relays 184
The RPM Sensor of the Drive Hydrostatics Motor 185
Hydraulic Tank Sensors 186
Transmission 187
Operating Power Transmission 187
High/Low Gear 187
Hydrostatic System 188
Control of Transmission 189
Boom, General 190
A General Description of the Boom 190
Operating Safety Precautions 191
General Operating Instructions 193
Boom Maintenance, General 195
Assembly Instructions 195
Bleeding the Hydraulic System 195
Maintenance Schedule 196
Boom, Maintenance every 10 hours 197
Check boom structures 197
The following service and checks are to be made at the end of each workday 197
Boom, Maintenance every 50 hours 198
Check the boom slewing housing oil level 198
Check that the joint pins of the boom are secured 198
Check the sideways clearance of the extension booms 199
Check the boom extension boom chains for tightness 199
Grease the rocker and cylinder bearings of the boom and the slewing system bearing 200
Lubricate the extension boom chains with oil 200
Check the grapple 200
Lubrication and Maintenance Chart 201
Boom, Maintenance every 250 hours 202
Clean the boom 202
Check boom structures 202
Check the extension booms for vertical clearance 203
Check the tightness of boom fastening bolts, hydraulic cylinder covers, and other screw joints 203
Grease the grapple and link 204
Boom, Maintenance every 1000 hours 205
Clean the magnetic plug of rotator 205
Change the boom slewing system oil 205
Clean the boom extension boom chains (depending on the model) 206
Boom, Maintenance as required 207
Adjusting the rotator link brakes 207
Boom, Technical Data 208
Boom CF5 208
Rotator and Grapple 208
Equipment, Air Conditioner 212
Introduction 212
Main Parts of Air Conditioning System 212
Risks and Counter-Measures 215
First Aid 216
Using the A/C unit 216
Maintenance and Inspections: Check the refrigerant level 219
Check the service moisture indicator of the dryer every 50 hours 222
Service the compressor V-belt every 250 hours 222
Service the compressor every 1000 hours 222
Service the evaporator element every 1000 hours 223
Service the condenser element every 1000 hours 223
Service the hoses and connectors every 1000 hours 224
Equipment, Engine Preheater 225
Operation and maintenence 225
Equipment, Fire Extinguisher System 234
General 234
Fire Alarm and Actions 235
After a fire 238
Control unit 239
Hand-held fire extinguishers 241
Equipment, Decking Blade 242
Using the Decking Blade 242
Lowering the Decking Blade 243
Decking Blade’s Float 243
Forwarder Troubleshooting 244
Engine Troubleshooting 244
Diagnose Drive Lines 249
Diagnose Brake Hydraulics 250
Diagnose Cab Tilt Hydraulics 250
Diagnose Hydraulic/Hydrostatic Cooling System 251
Diagnose Hydrostatic Drive System 252
Diagnose Hydrostatic Drive Pump 254
Diagnose Hydrostatic Drive Motor 257
Diagnose Loader 258
Diagnose Heater/Air Conditioner 262
Storage 264
Prepare Machine for Storage 264
Monthly Storage Procedure 266
Hydraulic Diagrams, F624230 268
Boom Hydraulics 268
Transmission Hydraulics 272
Brake Hydraulics 274
Extra Equipment Hydraulics 276
Options Hydraulics 278
Wiring Diagrams, 1110D 280
General 280
1110D Specifications 312
Decals and Signs 312
Dimensions 313
Load area 314
Engine 315
Transmission 316
Axles 316
Steering 316
Brakes 317
Hydraulic system 317
Electrical System 317
Boom 317
Cab 318
TMC 319
TMC CONTROL SYSTEM 319

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