John Deere 1110D Forwarder Operators Manual – PDF DOWNLOAD

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John Deere 1110D Forwarder Operators Manual – PDF DOWNLOAD

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John Deere 1110D Forwarder Operators Manual – PDF DOWNLOAD

P/N: F069364_SK
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1110D
Series: D SERIES
Serial: WJ1110D001650-2300

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1110D Forwarder Operators Manual – PDF DOWNLOAD

Contents 3
Introduction 9
Operator’s manual for John Deere Forwarder 9
Foreword 10
John Deere Contact Information 10
Technical Information Feedback Form 11
Warranty 12
Standard warranty clauses 12
Standard Warranty 12
Machines with Extended Coverage (For specified machines only!) 12
Periodic Maintenance 13
Safety – Safety Features 14
1110D Forwarder Safety Features 14
Safety – General Precautions 15
General 15
Recognize Safety Information 15
Understand Signal Words 15
Prepare for Emergencies 16
Wear Protective Clothing 16
Handle Fluids Safely—Avoid Fires 17
Handle Chemical Products Safely 17
Replace Safety Signs 18
Maintain Safety Cabin 18
Use of Radio-transmitters 19
Safety – Operating Precautions 20
Inspect machine 20
Attach Do not Operate Tag 20
Prevent Machine Runaway 21
Use Handholds and Steps 21
Secondary exit 22
Handle Starting Fluid Safely 23
Pay Attention to Bystanders 23
Carry no passangers 24
Use Seat Belts 24
Avoid Risks under Difficult Conditions 24
Stop Working if Machine Gives an Alarm 25
Loading the Machine 25
Keep Danger Zone Clear 25
Avoid Crush Points 26
Power Cables 27
Driving/Transporting on Public Roads 28
Ensure Safety before Driving on Frozen Water 28
Fire Prevention 29
What To Do If the Machine Catches Fire 30
Safety – Maintenance Precautions 31
General 31
Securing the Service Position 32
Use Proper Clothing 32
Use Proper Tools 33
Support Machine Properly 33
Shut Down Engine, Disconnect Battery Cable 34
Service Cooling System Safely 34
Prevent Battery Explosions 34
Prevent Acid Burns 35
Replacing the Xenon Worklamp 36
Start Only from Operator’s Seat 36
Beware of Exhaust Fumes 37
Avoid High Pressure Fluids 37
Avoid Heating near Pressurized Fluid Lines 38
Make Welding Repairs Safely 38
Service Tires Safely 39
Refueling and Servicing Fuel System 39
Dispose of Waste Properly 40
Operator’s Station – Panels, Switches, Gauges, Control levers 41
General 41
Front Dashboard 43
Start Key Positions 44
Signal Lights 44
Left and Right Arm Control Panels 45
Using Boom Control Levers 46
Window Washers and Wipers 47
Overhead Panel Switches 48
Warning Lamps and Buzzer 48
Preparedness for telephone 49
Air Conditioner Controls 49
Engine Heating Timer (Opt Eq ) 50
Operator’s seat 51
Lifting and Lowering the Cab 52
How to Lift the Cab 52
How to Lower the Cab 53
Operating the Machine 54
TMC 54
ECU 54
Alarms 55
Door Safety Switch 55
Emergency Stopper 55
Operating the Boom 56
Brakes 58
Frame Brake 59
Steering 60
High/Low Gear and Rear-Wheel Drive 61
Using the Differential Lock-Up 62
Operating the Decking Blade (Optional Equipment) 62
Operating the Clambunk 62
Starting and Turning Off the Engine 63
Before Starting the Engine for the First Time in a Working Day 63
Normal Start 64
Cold engine starting 65
After starting 66
A normal operation of the engine 67
Turning off the engine 68
Driving the Machine 69
Off-Road Driving 69
Driving on Road 70
Transporting and Towing the Machine 72
Positioning 72
Use hold-down straps 72
Minilevers 73
Chains 73
Fluids and Lubricants 74
Recommended Lubricants and Fluids 74
Capacities 75
Diesel Fuel 76
Engine Oil 79
Coolant 80
Hydraulic oil 81
Gear oil 82
Brake fluid 82
Cab lift pump 82
Grease 83
Maintenance – General 84
Service, General 84
Using Fuels and Lubricants / Placement of Drain Hoses 84
Prepare Machine for Maintenance 85
Machine Frame, Locking and Unlocking 86
Check all bolted joints 87
Cleaning the Cab Windows 88
Tire pressures 89
Changing Wheels 90
Anti slips 91
Fitting bogie tracks 92
Maintenance intervals and service parts 94
Maintenance intervals 94
Service Parts 96
Maintenance – Every 10 hours or Daily 98
Check the hydraulic oil level 98
Check the engine oil level 99
Check the Fuel Pre-Filter 100
Check engine coolant level and windshield washer fluid level 100
Check the radiator grille cleanness 102
Check the driving brake oil level 103
Check the air filter 104
Check the tires for air pressure and overall shape 104
Fill up the fuel tank 105
Maintain the boom 105
The following service and checks are to be made at the end of each workday 106
Maintenance – Every 50 hours or Weekly 107
Grease the center hinge bearings and steering cylinder bearings 107
Grease the decking blade1 108
Check the air conditioner 108
Maintain the Boom 108
Check the fire extinguisher system 109
Maintenance – Every 250 hours 110
Clean the machine 110
Check the high/low gear oil level 110
Check Differential Oil Level 111
Check Single Axle Wheel Ends ( Hub gear) Oil Level 112
Check Bogie Housings Oil Level 112
Greasing the Prelubricated Bogie Bearings 113
Check Wheel Nut Torque 113
Check the cabine air filters 114
Check the air conditioner 114
Maintain the boom 115
Maintenance – Every 500 hours 116
Change engine oil and replace oil filter 116
Change the fuel filters 118
Clean crankcase vent tube 119
Check the air intake system 119
Checking belt tensioner spring tension and belt wear 119
Check engine speeds 120
Control engine grounding 121
Remove sediment and water from the fuel tanks 121
Check the batteries for charge 121
Checking cooling system 123
Grease the driveshafts 124
Maintenance – Every 1000 hours 126
Renew the hydraulic oil 126
Replace the hydraulic return filter 129
Replace the hydraulic tank breather 130
Renew the high/low gear (transfer case) oil 131
Renew the pressure filter of the drive hydraulic system 132
Change the Brake Pedal Circuit Oil 133
Check and tighten the screw and bolt connections 134
Check the exhaust manifold 134
Check the air conditioner 134
Maintain the boom 135
Maintenance – Every 2000 hours 136
Check Valve Clearance – Engines (200,000- ) 136
Checking Crankshaft Vibration Damper 138
Changing the Coolant 139
Change Bogie Axle Differential Oil 142
Change Bogie Housings Oil 143
Change Single Axle Differential Oil 144
Change Single Axle Wheel Ends Oil 145
Check and tighten the bolts for the joints between axles and frame 146
Maintenance – Every 6 months 147
Service the fire extinguisher 147
Maintenance – Every 12 months 148
Have the fire extinguisher system (opt eq ) checked 148
Maintenance – As required 149
Maintenance – As required 149
Bleeding the fuel system 150
Clean the Fuel Tank Filler Filter 152
Adjusting the Seat Turntable Brake 153
Replacing fan/alternator belt 153
Adjusting the Seat Turntable Brake 154
Maintain the Boom 154
Check the air conditioner 154
Hydraulic System and Bleeding 155
Working hydraulic system 155
Hydrostatic system 155
Bleeding 156
Bleeding Drive Hydraulic System 157
Bleeding Work Hydraulic System 159
Bleeding the Brake System 161
Hydrostatic System: Drive Pump adjusting 164
Checking and adjusting the charge pressure 164
Checking and adjusting the pressure cut-off valve setting of the drive pump 165
Hydrostatic System: Drive Motor adjusting 166
Checking and adjusting drive motors pressure cut-off settings 166
Work Hydraulic System: Check and Adjust 169
Adjustment of Pressure Difference 169
Adjusting the Maximum Pressure 169
Adjusting the Boom Pressure 170
Adjusting Auxiliary Functions 171
Adjusting Frame Brake 172
Adjusting Proportional Decking Blade 173
Adjusting Optional Equipment 173
Brake System: Check and Adjust 174
Checking the brakes 174
Mechanical adjustment of brakes 175
Brake Charging Pressure 176
Checking the Work Brake 176
Checking the Drive Brake (Brake Pedal) 177
Electrical System 178
Main Switch 178
Location of ECU and engine sensors 179
Batteries 180
Welding 182
Fuses on the Left-Hand Side in the Engine Compartment 184
Instrument Box Fuses and Relays 185
The RPM Sensor of the Drive Hydrostatics Motor 186
Hydraulic Tank Sensors 187
Transmission 188
Operating Power Transmission 188
High/Low Gear 188
Hydrostatic System 189
Control of Transmission 190
Boom, General 191
A General Description of the Boom 191
Operating Safety Precautions 192
General Operating Instructions 194
Assembly Instructions 195
Bleeding the Hydraulic System 195
Maintenance Schedule 196
Technical Information, Boom CF5 196
Rotator and Grapple 197
Boom – Maintenance 201
Maintenance every 10 hours 201
Maintenance every 50 hours 202
Maintenance every 250 hours 208
Maintenance every 1000 hours 209
Maintenance as required 211
Equipment, Air Conditioner 212
Introduction 212
Main Parts of Air Conditioning System 212
Risks and Counter-Measures 215
First Aid 216
Using the A/C unit 216
Maintenance and Inspections: Check the refrigerant level 219
Check the service moisture indicator of the dryer every 50 hours 222
Service the compressor every 1000 hours 222
Service the evaporator element every 1000 hours 223
Service the condenser element every 1000 hours 223
Service the hoses and connectors every 1000 hours 224
Equipment, Engine Preheater 225
Operation and maintenence 225
Equipment, Fire Extinguisher System 234
General 234
Fire Alarm and Actions 235
After a fire 238
Control unit 239
Hand-held fire extinguishers 241
Equipment, Decking Blade 242
Using the Decking Blade 242
Lowering the Decking Blade 243
Decking Blade’s Float 243
Equipment, Weight Scales 244
Literature going with the Weight Scales 244
General operating safety precautions 244
Technical Description and maintenance 245
Control panel functions 246
Measuring the load weight when using different load spaces 247
Basic loading movements 248
Normal working procedure when using the weight scales 248
Charts of loading procedures 251
Equipment, Clambunk 254
Operating the Clambunk 254
Equipment, ALS 256
Foreword 256
General Safety Instructions 256
Stability 257
ALS, Left Arm Control Panel 260
ALS, Right Arm Control Panel 261
Main Parts, ALS 262
Descriptions of bunks 263
Descriptions of the Headboard 264
Labeling 265
Main Valve 266
Special Tools 270
Bleeding the hydraulic system 270
Aligning load bunks 271
Max width adjustment 272
How to build the load 272
Using the Headboard 274
Flow and pressure set up 276
Disassembly of telescopic stakes 277
Maintenance Every 10 hours of operation 279
Maintenance Every 50 hours of operation 280
Maintenance Every 250 hours of operation 281
Maintenance Every 12 month of operation 287
Principal Hydraulic Diagram 288
Electrical Schematic, ALS 289
Forwarder Troubleshooting 290
Engine Troubleshooting 290
Diagnose Drive Lines 295
Diagnose Brake Hydraulics 296
Diagnose Cab Tilt Hydraulics 296
Diagnose Hydraulic/Hydrostatic Cooling System 297
Diagnose Hydrostatic Drive System 298
Diagnose Hydrostatic Drive Pump 300
Diagnose Hydrostatic Drive Motor 303
Diagnose Loader 304
Diagnose Heater/Air Conditioner 308
Storage 310
Prepare Machine for Storage 310
Monthly Storage Procedure 312
Hydraulic Diagrams 314
Boom Hydraulics 314
Transmission Hydraulics 318
Brake Hydraulics 320
Extra Equipment Hydraulics 322
Options Hydraulics 324
Options, VLS 326
Electronic Schematics, 1110D 328
General information 328
Electronic Schematics 330
1110D Specifications 366
Decals and Signs 366
Dimensions 367
Load area 368
Engine 369
Transmission 370
Axles 370
Steering 370
Brakes 371
Hydraulic system 371
Electrical System 371
Boom 371
Cab 372
Page Numbers 3
Section 1-1 9
1 9
2 10
3 11
Section 2-1 12
1 12
2 13
Section 3-1 14
1 14
Section 3-2 15
1 15
2 16
3 17
4 18
5 19
Section 3-3 20
1 20
2 21
3 22
4 23
5 24
6 25
7 26
8 27
9 28
10 29
11 30
Section 3-4 31
1 31
2 32
3 33
4 34
5 35
6 36
7 37
8 38
9 39
10 40
Section 4-1 41
1 41
2 42
3 43
4 44
5 45
6 46
7 47
8 48
9 49
10 50
11 51
Section 4-2 52
1 52
2 53
Section 5-1 54
1 54
2 55
3 56
4 57
5 58
6 59
7 60
8 61
9 62
Section 5-2 63
1 63
2 64
3 65
4 66
5 67
6 68
Section 5-3 69
1 69
2 70
3 71
Section 5-4 72
1 72
2 73
Section 6-1 74
1 74
2 75
3 76
4 77
5 78
6 79
7 80
8 81
9 82
10 83
Section 6-2 84
1 84
2 85
3 86
4 87
5 88
6 89
7 90
8 91
9 92
10 93
Section 6-3 94
1 94
2 95
3 96
4 97
Section 6-4 98
1 98
2 99
3 100
4 101
5 102
6 103
7 104
8 105
9 106
Section 6-5 107
1 107
2 108
3 109
Section 6-6 110
1 110
2 111
3 112
4 113
5 114
6 115
Section 6-7 116
1 116
2 117
3 118
4 119
5 120
6 121
7 122
8 123
9 124
10 125
Section 6-8 126
1 126
2 127
3 128
4 129
5 130
6 131
7 132
8 133
9 134
10 135
Section 6-9 136
1 136
2 137
3 138
4 139
5 140
6 141
7 142
8 143
9 144
10 145
11 146
Section 6-10 147
1 147
Section 6-11 148
1 148
Section 6-12 149
1 149
2 150
3 151
4 152
5 153
6 154
Section 7-3 155
1 155
2 156
3 157
4 158
5 159
6 160
7 161
8 162
9 163
Section 7-4 164
1 164
2 165
Section 7-5 166
1 166
2 167
3 168
Section 7-6 169
1 169
2 170
3 171
4 172
5 173
Section 7-7 174
1 174
2 175
3 176
4 177
Section 8-1 178
1 178
2 179
3 180
4 181
5 182
6 183
7 184
8 185
9 186
10 187
Section 9-1 188
1 188
2 189
3 190
Section 10-1 191
1 191
2 192
3 193
4 194
5 195
6 196
7 197
8 198
9 199
10 200
Section 10-2 201
1 201
2 202
3 203
4 204
5 205
6 206
7 207
8 208
9 209
10 210
11 211
Section 11-1 212
1 212
2 213
3 214
4 215
5 216
6 217
7 218
8 219
9 220
10 221
11 222
12 223
13 224
Section 11-2 225
1 225
2 226
3 227
4 228
5 229
6 230
7 231
8 232
9 233
Section 11-3 234
1 234
2 235
3 236
4 237
5 238
6 239
7 240
8 241
Section 11-4 242
1 242
2 243
Section 11-5 244
1 244
2 245
3 246
4 247
5 248
6 249
7 250
8 251
9 252
10 253
Section 11-6 254
1 254
2 255
Section 11-7 256
1 256
2 257
3 258
4 259
5 260
6 261
7 262
8 263
9 264
10 265
11 266
12 267
13 268
14 269
15 270
16 271
17 272
18 273
19 274
20 275
21 276
22 277
23 278
24 279
25 280
26 281
27 282
28 283
29 284
30 285
31 286
32 287
33 288
34 289
Section 12-1 290
1 290
2 291
3 292
4 293
5 294
6 295
7 296
8 297
9 298
10 299
11 300
12 301
13 302
14 303
15 304
16 305
17 306
18 307
19 308
20 309
Section 12-2 310
1 310
2 311
3 312
4 313
Section 13-1 314
1 314
2 315
3 316
4 317
5 318
6 319
7 320
8 321
9 322
10 323
11 324
12 325
13 326
14 327
Section 13-2 328
1 328
2 329
3 330
4 331
5 332
6 333
7 334
8 335
9 336
10 337
11 338
12 339
13 340
14 341
15 342
16 343
17 344
18 345
19 346
20 347
21 348
22 349
23 350
24 351
25 352
26 353
27 354
28 355
29 356
30 357
31 358
32 359
33 360
34 361
35 362
36 363
37 364
38 365
Section 14-1 366
1 366
2 367
3 368
4 369
5 370
6 371
7 372
8 373

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