John Deere 1110E 1210E 1510E CTL Forwarder Operator’s Manual PDF

Description

John Deere 1110E 1210E 1510E CTL Forwarder Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 1110E 1210E 1510E CTL Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F074183_PV
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1110E T3, 1210E T3, 1510E T3
Series: E SERIES
Serial: WJ1110E003203-3799
WJ1210E001002-1499
WJ1510E001514-2999

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1110E 1210E 1510E CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 10
Foreword 10
Declaration of conformity 10
John Deere forwarder 11
Machine Identification 12
Engine Identification 13
Forwarder brochures 14
Safety 15
Follow Laws and Regulations 15
Recognize Safety Information 15
Understand Signal Words 16
Prepare for Emergencies 16
Wear Protective Clothing 17
Handle Chemical Products Safely 17
Install Radio Transmitters Properly 18
Operating 18
Inspect machine 19
Attach Do not Operate Tag 19
Prevent Machine Runaway 20
Use Handholds and Steps 20
Handle Starting Fluids Safely 21
Pay Attention to Bystanders 21
Carry no passengers 22
Use Seat Belt 22
Cabin protective structures 23
Secondary exit 24
Forwarder cabin noise 24
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Operate the Machine Equipped with ALS Safely 28
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 29
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 31
Driving/Transporting on Public Roads 31
Cold environment operation 32
Ensure Safety before Driving on Frozen Waters 33
Avoid Fires and Explosions 33
What To Do If the Machine Catches Fire? 34
Hand-held fire extinguisher 35
After a fire 35
Maintenance 36
Keep Machine in Good Condition 36
Use Proper Clothing 37
Use Proper Tools 37
Secure Cabin Lift Locking Mechanism 38
Support Machine Properly 38
Service Cooling System Safely 39
Prevent Battery Explosions 39
Prevent Acid Burns 40
Start Only from Operator’s Seat 40
Beware of Exhaust Fumes 41
Avoid High Pressure Fluids 41
Avoid Heating near Pressurized Fluid Lines 42
Make Welding Repairs Safely 42
Service Tires Safely 43
Service Air Conditioner Safely 43
Replace Xenon Worklamps Safely 44
Service Accumulators Safely 44
Service Steering System Safely 45
Refueling and Servicing Fuel System 45
Dispose of Waste Properly 46
Safety Decal Locations 46
Cabin Safety Decals 46
Machine Safety Decals 47
Non-text Safety Decals 48
Warranty 49
Standard Warranty Clauses 49
Standard Warranty 49
Extended Coverage 49
Periodic Maintenance 49
Machine systems and components 50
Cabin 50
Operator’s seat 51
Electric system 52
Batteries 53
Main switch panel 54
Fuses and relays 55
Battery center tab fuse 56
Engine room fuses 57
Engine room relays 59
Cabin fuses 60
Cabin relays 62
Wiring harness fuses and relays 63
Machine control system (F-09) 64
Power outlets 65
Engine sensors (4 5L and 6 8L) 66
Engine Control Unit 67
Engine Sensors 1/3 68
Engine Sensors 2/3 69
Engine Sensors 3/3 70
Sensors, air intake system and coolant 71
Sensors, ambient temperature 72
Sensors, hydraulic oil tank 73
Sensors, transmission 74
Sensors, VarioSpeed™ gear box 75
Sensors, brake system 76
Sensors, fuel tank 77
Sensors, frame 78
Sensors, boom 79
Sensors, cabin 80
Sensors, work hydraulics 81
Bulbs 81
Grounding points, frame 83
Grounding points, cabin 84
Optional equipment 84
Central greasing system 85
Safety instructions 85
Front frame 1 86
Front frame 2 87
Middle joint and rear frame 88
Cabin levelling 89
Boom 90
Dispenser on boom base 91
Dispenser on boom pillar 92
Dispenser on jib boom 93
Intelligent Boom Control (IBC) 94
Concept 95
System architecture 96
Cylinder design with embedded sensoring 97
IBC controller 98
Controls 99
Driving controls 99
Main switch 100
Safety switches and emergency stop 101
Ignition switch 102
Dashboard 103
Boom controls 105
Boom controls with IBC system 106
Left keypad in forwarder 107
Right keypad in forwarder 108
Extra keypad 109
Lights and wipers 110
Cabin lights and service lights 111
Work lights 112
Driving lights 113
Window wipers and washers 114
Right-hand side storage box 115
Central locking system 116
Air Conditioner 117
General system operation 117
Temperature setting 119
Fan control 119
Recirc mode 120
Defrost mode 121
Pre-heater system 122
Operation sequences 123
Setting the timer 124
Switching on the heater 124
Heating pre-selection 125
Switching off the heater 125
Changing the Heating Duration 126
Remote control 126
Operating the machine 128
Engine 128
Starting the engine 128
Cold weather starting 129
After starting 129
Turning off the engine 130
Driving 130
Off-road driving 130
On-road driving 131
Cabin rotating and levelling 132
High/low gear and rear wheel drive 132
Variospeed driving 133
ECO mode 134
Diesel speed boost 135
Differential locks 136
Cruise control 137
Decking blade 138
Boom and grapple 138
Warming up work hydraulics 139
Using the Boom 140
IBC mode 141
Special functions 141
System backup 142
Boom suspended mode 143
Boom Levelling (optional) 144
After using the boom 145
At the End of the Work Day 145
General maintenance 146
Refueling the Machine 146
Fluids and lubricants 147
Diesel fuel 147
Bio-Diesel Fuel 148
Minimizing the effect of cold weather on diesel engines 149
Handling and storing diesel fuel 150
Lubricity of diesel fuel 150
Engine oil 151
Diesel engine oil and filter service intervals 151
Diesel engine break-in oil 152
Additional engine oil information 153
Coolant 154
Hydraulic oil requirements 157
Gear oil 158
Brake fluid 159
Grease 160
Cabin tilt fluid 161
Hydraulic pressure measurements 161
Drive hydraulics 162
Charge pressure 162
Maximum drive pressure / Drive pump cut-off 163
Checking drive motor flushing pressure 164
Work hydraulics 164
LS pressure difference Delta P 165
Maximum work pressure 166
Auxiliary valve pressure 167
Boom valve LS relief pressures 168
Checking cabin rotating and levelling pressure 169
Hydraulic fan pump pressure 170
Brake hydraulics 170
Drive and work brake pressures 171
Loading range pressures 172
Loading pressure 173
Engine hoods 174
Operating front hood 175
Operating front hood without electric power 176
Frame and boom service positions 176
Tilting the cabin 177
Lowering the cabin 179
Tilting the fuel tank 180
Boom maintenance 181
Changing Wheels 182
Tracks, chains and wheel ballasting 183
Anti-Slip Fitting 184
Tracks fitting 1/4 185
Tracks fitting 2/4 186
Tracks fitting 3/4 187
Tracks fitting 4/4 188
Cabin windows cleaning 189
Vacuum pump 190
Hydraulic oil sampling valve 191
Using Booster Batteries 191
Welding instructions 192
Periodic maintenance 193
Introduction 193
Uptime maintenance planner 193
Optional equipment maintenance 193
Pre-heater maintenance 194
Run the pre-heater for a few minutes 194
Fault diagnosis 195
Service codes 195
Greasing system maintenance 196
Lubrication frequency and volume amount adjustment 197
Reservoir filling 198
System check 199
Troubleshooting 200
Fire protection system maintenance 201
10 hours or daily 202
50 hours or weekly 203
Every 12 months 204
Decking blade 205
Active loadspace (ALS) 206
ALS – maintenance every 10 hours or daily 207
ALS – maintenance every 50 hours or weekly 208
ALS – maintenance every 250 hours 209
ALS – maintenance every 12 months 210
Disassembly of telescopic stakes 211
Variable loadspace (VLS) 212
Variospeed 212
Check the Variospeed gear oil level 213
Change Variospeed gear oil 214
Variospeed gearbox clutch adjusment 215
IBC maintenance 216
Hidden hoses boom extension 216
Grease the boom 217
Check the tension of hoses 218
Tighten the hose connections 220
Boom weight scale maintenance 221
Bluetooth paring and battery charger connection 222
Puradyn engine oil filter maintenance 223
Every 10 Hours or Daily 224
Check hydraulic oil level 224
Check the engine oil level 225
Check boom structures visually 226
Every 50 Hours or Weekly 227
Check machine visually 227
Check the high/low gear oil level 228
Check differential oil level 229
Check hub gear oil level 230
Check boom screw joints 231
Check joint pins of the boom 232
Check the grapple and rotator 233
Check bogie casing for leaks 234
Check the cooler cleanness 235
Grease middle joint 236
Check and grease cabin rotation and levelling system 237
Check boom slew housing oil level 238
Grease the boom (single extension) 1/2 239
Grease the boom (single extension) 2/2 240
Grease the boom (double extension) 1/2 241
Grease the boom (double extension) 2/2 242
Grease link and grapple 243
Every 250 hours 243
Check the high/low gear oil level 244
Check bogie casing oil quality and level 245
Check tyre pressures 246
Check the door switch 247
Check cabin fresh-air filters 248
Check sideways clearance of the extension booms 249
Check vertical clearance of the extension booms 250
Every 500 hours 251
Change engine oil and oil filter 252
Replace fuel filters 254
Check the drive belt wear 256
Check crankcase vent tube 257
Check air intake system 258
Check cooling system 259
Drain water deposited in boom base 260
Check electrolyte level of batteries 261
Every 1000 hours 262
Change hydraulic oil 263
Replace hydraulic tank oil filters 265
Replace hydraulic tank breather 266
Bleed hydraulic tank 267
Change high/low gear oil 268
Replace drive pump filter 269
Grease the driveshafts 270
Grease bogie slew bearings 271
Check wheel rims and fastening bolts 272
Check air conditioner 273
Change cabin fresh-air filters 274
Clean rotator magnetic plug 275
Tighten rotator bottom screws 276
Check chain guide of double extension boom 277
Every 2000 hours 277
Check valve clearance 1/2 278
Check valve clearance 2/2 280
Change coolant 282
Check engine vibration damper 284
Change differential oil 285
Change bogie casing oil 286
Change hub gear oil 287
Check axle fastening bolt torques 288
Change boom slew housing oil 289
As required 289
Clean the machine 291
Replace air filter elements 292
Check engine coolant 294
Replace coolant filter 295
Drain fuel filters 296
Replace drive belt 298
Replace filter-dryer-receiver 299
Check secondary exit 308
Check drive brake oil level 309
Check brake cylinders 310
Change brake pedal circuit oil 311
Adjust brake cylinders 312
Check tension of double extension boom chain 314
Adjust rotator link brakes 315
Transporting, towing and storing 316
Transporting the Machine 316
Tie-down and lifting points 317
Towing the machine 317
Release parking brake cylinders 318
Releasing drive hydraulics 319
Releasing the work brake 320
Releasing the steering 321
Stowing a disabled boom 321
By-passing the boom valve 322
Preparing machine for storage 323
After storage 325
Environment, recycling and post-use 327
Index 328
Attachments 332
Declaration of Conformity template_en 333
810E_1010E_specs_en 335
1110E_1210E_specs_en 338
1510E_1910E_specs_en 341
Fixed_cabin_brochure_en 344
a03420_Forwarder_arm_silicon 347
UMP_1110E_1210E_1510E_FFC_EN 349
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 352

S.V 03/24