John Deere 1110E 1210E 1510E Fixed Cabin IT4 Operator’s Manual PDF

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John Deere 1110E 1210E 1510E Fixed Cabin IT4 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1110E 1210E 1510E Fixed Cabin IT4 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F684166_SX
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1210E IT4 FFC, 1510E IT4 FFC, 1110E IT4 FFC
Series: E SERIES
Serial: 1WJ1210E001551-
1WJ1510E003061-
1WJ1110E003802-
1110E IT4, 1210E IT4 and 1510E IT4 equipped with Fixed Forwarder Cabin

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1110E 1210E 1510E Fixed Cabin IT4 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere forwarder 10
Technical data 10
Machine identification 11
Engine Identification 12
Non-road emissions control warranty statement 12
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
Cabin windows 22
Secondary exit 24
Forwarder cabin noise 25
Vibration levels in forwarder cabin 26
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Operate the Machine Equipped with ALS Safely 28
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 29
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 31
Driving/Transporting on Public Roads 31
Cold environment operation 32
Ensure Safety before Driving on Frozen Waters 33
Avoid Fires and Explosions 33
What To Do If the Machine Catches Fire? 34
Hand-held fire extinguisher 35
After a fire 35
Maintenance 36
Keep Machine in Good Condition 36
Use Proper Clothing 37
Use Proper Tools 37
Secure Cabin Lift Locking Mechanism 38
Support Machine Properly 38
Service Cooling System Safely 39
Prevent Battery Explosions 39
Prevent Acid Burns 40
Start Only from Operator’s Seat 40
Beware of Exhaust Fumes 41
Exhaust filter cleaning 41
Exhaust filter maintenance 42
Handle ash safely 42
Avoid High Pressure Fluids 43
Avoid Heating near Pressurized Fluid Lines 43
Make Welding Repairs Safely 44
Service Tires Safely 44
Service Air Conditioner Safely 45
Replace Xenon Worklamps Safely 45
Service Accumulators Safely 46
Service Steering System Safely 47
Refueling and Servicing Fuel System 47
Dispose of Waste Properly 48
Safety Decal Locations 48
Cabin non-text safety decals 49
Machine non-text safety decals 49
Machine text safety decals 50
Warranty 51
Standard Warranty Clauses 51
Standard Warranty 51
Extended Coverage 51
First 250 hours maintenance 51
Periodic Maintenance 52
Machine systems and components 53
Fixed forwarder cabin 53
Operator’s seat – comfort 54
Seat rotation 55
Forward camera 56
Reverse camera 57
Heating and air conditioning 58
Interim Tier 4 (Stage III B) engines 58
Aftertreatment system 59
Exhaust filter 60
Elevated engine RPM 60
Fuel dosing injector‌ 61
Regeneration 61
Exhaust filter soot load levels 62
Passive regeneration 62
Active regeneration 63
Manual regeneration 64
Service regeneration 65
Charge air cooler (CAC) 66
Tires 67
Tracks, anti-slip chains and wheel ballasting 68
Electric system 69
Batteries 70
Main switch panel 71
Power outlets 72
Fuses and relays 72
Battery center tab fuse 73
Engine room fuses 74
Engine room relays 75
Under cabin fuses 76
Under cabin relays 77
Fixed forwarder cabin fuses 78
Fixed forwarder cabin relays 79
Wiring harness fuses and relays 80
XL4 PC 82
Command Center 83
Engine Control Unit (ECU) 84
Cabin controller (CAB) area 85
Engine sensors, actuators and connectors (6 8L) 86
Electrical engine components 1/6 88
Electrical engine components 2/6 89
Electrical engine components 3/6 90
Electrical engine components 4/6 91
Electrical engine components 5/6 92
Electrical engine components 6/6 93
Sensors, Aftertreatment system 94
Sensors, air filter and coolant 95
Sensors, air conditioner 96
Sensors, hydraulic oil tank 97
Sensors, transmission 98
Sensors, brake system 99
Sensors, frame 100
Sensors, comfort seat base 101
Sensors, standard seat base 102
Sensors, drive pedal 103
Sensors, work hydraulics 104
Sensors, boom 104
Sensors, fuel tank 105
Bulbs 105
Grounding points, frame 106
Grounding points, fixed forwarder cabin 107
Telematics components 108
MTG module 109
Antennas 109
Controls 110
Driving controls 110
Main switch 111
Safety switches and emergency stop 112
Ignition switch 112
Dashboard 113
Boom controls 115
Boom controls with IBC system 116
Left keypad in forwarder 117
Right keypad in forwarder 118
Extra keypad 119
Lights and wipers 120
Cabin lights and service lights 121
Work lights 122
Driving lights 123
Window wipers and washers 124
Accessory switches and connectors 126
Air conditioner 127
Fan speed 128
Temperature 129
Recirc mode 129
Defrost 130
Indicator lights 131
Pre-heater system 132
Operation sequences 133
Setting the timer 134
Switching on the heater 134
Heating pre-selection 135
Switching off the heater 135
Changing the Heating Duration 136
Remote Control 136
Operating the machine 138
Engine 138
Starting the engine 138
Cold weather starting 139
After starting 139
Turning off the IT4 engine 140
Aftertreatment system 140
Filter cleaning switch 141
Work mode display icons 142
Alarms 143
Driving 143
Off-road driving 143
On-road driving 144
High/low gear and rear wheel drive 144
ECO mode 145
Regulable ECO 146
ECO RPM threshold 147
Diesel speed boost 148
Differential locks 149
Cruise control 150
Decking blade 151
Boom and grapple 151
Warming up work hydraulics 152
Using the Boom 152
IBC mode 153
Special functions 153
System backup 154
Boom suspended mode 155
Smooth Boom Control (SBC) 156
After using the boom 157
At the End of the Work Day 157
General maintenance 158
Cabin windows cleaning and inspection 158
Refueling the Machine 159
Fluids and lubricants 160
Diesel fuel 160
Bio-Diesel Fuel 161
Cold weather operation 162
Handling and storing diesel fuel 162
Lubricity of diesel fuel 163
Diesel engine oil 164
Diesel engine oil and filter service intervals 164
John Deere Break-In™ Plus Engine Oil 165
Additional engine oil information 166
Engine coolant 166
Hydraulic oil requirements 168
Gear oil 169
Brake fluid 169
Grease 170
Cabin tilt fluid 171
Using Booster Batteries 172
Welding instructions 173
Hydraulic pressure measurements 173
Drive hydraulics 174
Check charge pressure 175
Check charge pressure valve setting 176
Maximum drive pressure / Drive pump cut-off 177
Work hydraulics 178
LS pressure difference Delta P 179
Maximum work pressure 180
Auxiliary valve pressure 181
Boom valve LS relief pressures 182
Charge air cooler fan pump pressure 183
Hydraulic fan pump pressure 184
Brake hydraulics 185
Drive and work brake pressures 186
Loading range pressures 187
Loading pressure 188
Hydraulic oil sampling valve 189
Vacuum pump 190
Frame and boom service positions 190
Engine hoods 191
Operating front hood 192
Operating front hood without electric power 193
Tilting the fuel tank 194
Boom general servicing 195
Changing wheels 196
Anti-slip chain fitting 196
Tracks fitting 1/4 197
Tracks fitting 2/4 197
Tracks fitting 3/4 198
Tracks fitting 4/4 198
Periodic maintenance 199
Introduction 199
Uptime maintenance planner 199
Optional equipment maintenance 199
Pre-heater maintenance 199
Run the pre-heater for a few minutes 200
Fault diagnosis 201
Service codes 201
Central greasing system maintenance 203
Lubrication frequency and volume amount adjustment 204
Reservoir filling 205
System check 206
Troubleshooting 207
Fire protection system maintenance 208
10 hours or daily 208
50 hours or weekly 209
Every 12 months 209
Decking blade 210
Active load space (ALS) 211
ALS – maintenance every 10 hours or daily 211
ALS – maintenance every 50 hours or weekly 212
ALS – maintenance every 250 hours 213
ALS – maintenance every 12 months 214
Disassembly of telescopic stakes 215
Variable loadspace (VLS) 216
IBC maintenance 216
Hidden hoses boom extension 217
Grease the boom 218
Check the tension of hoses 219
Tighten the hose connections 221
Check the clearance of first extension 222
Boom weight scale maintenance 229
Bluetooth paring and battery charger connection 230
Every 10 Hours or Daily 230
Check hydraulic oil level 231
Check the engine oil level 231
Check boom structures visually 232
Every 50 Hours or Weekly 233
Check machine visually 233
Check the high/low gear oil level 234
Check differential oil level 235
Check hub gear oil level 236
Check boom screw joints 237
Check joint pins of the boom 238
Check the grapple and rotator 238
Check bogie casing for leaks 239
Check the cooler cleanness 240
Grease middle joint 242
Check boom slew housing oil level 242
Grease the boom (single extension) 1/2 243
Grease the boom (single extension) 2/2 244
Grease the boom (double extension) 1/2 245
Grease the boom (double extension) 2/2 246
Grease link and grapple 247
Every 250 hours 247
Check the high/low gear oil level 248
Check tyre pressures 248
Check door switch 249
Check secondary exit 250
Check cabin fresh-air filters 251
Every 500 hours 251
Change engine oil and oil filter 252
Replace fuel filters 254
Check the drive belt wear 256
Check OCV filter tube 257
Check air intake system 257
Check cooling system 258
Check engine coolant level 258
Check electrolyte level of batteries 260
Drain water deposited in boom base 261
Check sideways clearance of the extension booms 262
Check vertical clearance of the extension booms 263
Every 1000 hours 264
Check valve clearance 265
Replace OCV filter 280
Replace air filter elements 281
Test engine coolant 283
Change hydraulic oil 284
Replace hydraulic tank oil filters 286
Replace hydraulic tank breather/dryer 287
Bleed hydraulic tank 288
Change high/low gear oil 289
Replace drive pump filter 290
Grease the driveshafts 291
Grease bogie slew bearings 292
Check wheel rims and fastening bolts 293
Check axle fastening bolts 294
Check air conditioner 295
Change cabin fresh-air filters 296
Clean rotator magnetic plug 297
Tighten rotator screws 298
Check chain guide of double extension boom 299
Every 2000 hours 299
Change coolant 300
Check engine vibration damper 301
Change differential oil 302
Drain brake cylinders 303
Change bogie casing oil 304
Change hub gear oil 305
Change boom slew housing oil 306
Grease cabin door hinges 307
As required 307
Clean the machine 308
Replace coolant filter 309
Drain fuel filters 310
Replace drive belt 311
Replace filter-dryer-receiver 312
Check drive brake oil level 317
Change brake pedal circuit oil 318
Adjust brake cylinders 319
Check tension of double extension boom chain 321
Adjust rotator link brakes 322
Transporting, towing and storing 323
Transporting the Machine 323
Tie-down and lifting points 324
Towing the machine 324
Release parking brake cylinders 325
Releasing drive hydraulics 326
Releasing the work brake 327
Releasing the steering 328
Stowing a disabled boom 328
By-passing the boom valve 329
Preparing machine for storage 330
After storage 332
Environment, recycling and post-use 334
Index 335
Attachments 339
Declaration of Conformity template_en 340
Specs_1110E_1210E_IT4_en 342
1510E_IT4_en 345
a08020_F_GAS_DOC_en 348
a03420_Forwarder_arm_silicon 350
a07822_LS-pressures_Forw_en 352
UMP_1110E_1210E_1510E_IT4_FFC_EN 354
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 357

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