John Deere 1110E 1210E 1510E Interim Tier 4 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Description

John Deere 1110E 1210E 1510E Interim Tier 4 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 1110E 1210E 1510E Interim Tier 4 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F680547_SX
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1110E IT4, 1210E IT4, 1510E IT4
Series: E SERIES
Serial: 1WJ1110E003802-
1WJ1210E001698-
1WJ1510E003212-
Operator’s instructions for machines equipped with Gen II Rotating and Levelling Cabin.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1110E 1210E 1510E Interim Tier 4 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere forwarder 10
Technical data 10
Machine identification 11
Engine Identification 12
Non-road emissions control warranty statement 12
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
Cabin windows 22
Secondary exit 24
Forwarder cabin noise 24
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Operate the Machine Equipped with ALS Safely 28
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 29
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 31
Driving/Transporting on Public Roads 31
Cold environment operation 32
Ensure Safety before Driving on Frozen Waters 33
Avoid Fires and Explosions 33
What To Do If the Machine Catches Fire? 34
Hand-held fire extinguisher 35
After a fire 35
Maintenance 36
Keep Machine in Good Condition 36
Use Proper Clothing 37
Use Proper Tools 37
Secure Cabin Lift Locking Mechanism 38
Support Machine Properly 38
Service Cooling System Safely 39
Prevent Battery Explosions 39
Prevent Acid Burns 40
Start Only from Operator’s Seat 40
Beware of Exhaust Fumes 41
Exhaust filter cleaning 41
Exhaust filter maintenance 42
Handle ash safely 42
Avoid High Pressure Fluids 43
Avoid Heating near Pressurized Fluid Lines 43
Make Welding Repairs Safely 44
Service Tires Safely 44
Service Air Conditioner Safely 45
Replace Xenon Worklamps Safely 45
Service Accumulators Safely 46
Service Steering System Safely 47
Refueling and Servicing Fuel System 47
Dispose of Waste Properly 48
Safety Decal Locations 48
Cabin non-text safety decals 49
Machine non-text safety decals 49
Machine text safety decals 50
Warranty 51
Standard Warranty Clauses 51
Standard Warranty 51
Extended Coverage 51
First 250 hours maintenance 51
Periodic Maintenance 52
Machine systems and components 53
Rotating and leveling cabin 53
Operator’s seat – comfort 54
Interim Tier 4 (Stage III B) engines 54
Aftertreatment system 55
Exhaust filter 56
Elevated engine RPM 56
Fuel dosing injector‌ 57
Regeneration 57
Exhaust filter soot load levels 58
Passive regeneration 58
Active regeneration 59
Manual regeneration 60
Service regeneration 61
Charge air cooler (CAC) 62
Tires 63
Tracks, anti-slip chains and wheel ballasting 64
Electric system 65
Batteries 66
Main switch panel 67
Power outlets 68
Fuses and relays 68
Battery center tab fuse 69
Engine room fuses 70
Engine room relays 71
Under cabin fuses 72
Under cabin relays 73
Cabin fuses 74
Cabin relays 75
Wiring harness fuses and relays 76
Machine control system 77
XL4 PC 78
Engine Control Unit (ECU) 79
Cabin controller (CAB) 79
Engine sensors, actuators and connectors (6 8L) 80
Electrical engine components 1/6 82
Electrical engine components 2/6 83
Electrical engine components 3/6 84
Electrical engine components 4/6 85
Electrical engine components 5/6 86
Electrical engine components 6/6 87
Sensors, Aftertreatment system 88
Sensors, air filter and coolant 89
Sensors, ambient temperature 89
Sensors, hydraulic oil tank 90
Sensors, transmission 91
Sensors, brake system 92
Sensors, fuel tank 92
Sensors, frame 93
Sensors, drive pedal 94
Sensors, boom 94
Sensors, cabin 95
Sensors, work hydraulics 96
Bulbs 96
Grounding points, frame 98
Grounding points, redesigned R&L cabin 99
Telematics components 100
MTG module 101
Antennas 101
Controls 102
Driving controls 102
Main switch 102
Safety switches and emergency stop 103
Ignition switch 104
Dashboard 105
Boom controls 107
Boom controls with IBC system 108
Left keypad in forwarder 109
Right keypad in forwarder 110
Extra keypad 111
Lights and wipers 112
Cabin lights and service lights 113
Work lights 114
Driving lights 115
Window wipers and washers 116
Right-hand side storage box 118
Central locking system 119
Air Conditioner 120
General system operation 120
Temperature setting 122
Fan control 122
Recirc mode 123
Defrost mode 124
Pre-heater system 125
Operation sequences 126
Setting the timer 127
Switching on the heater 127
Heating pre-selection 128
Switching off the heater 128
Changing the Heating Duration 129
Pre-heater modem 130
SMS interface 130
Operating the machine 132
Engine 132
Starting the engine 132
Cold weather starting 133
After starting 133
Turning off the IT4 engine 134
Aftertreatment system 134
Filter cleaning switch 135
Work mode display icons 136
Alarms 137
Driving 137
Off-road driving 137
On-road driving 138
Cabin rotating and levelling 139
High/low gear and rear wheel drive 139
ECO mode 140
Regulable ECO 141
ECO RPM threshold 142
Diesel speed boost 143
Differential locks 144
Cruise control 145
Decking blade 146
Boom and grapple 146
Warming up work hydraulics 147
Using the Boom 147
IBC mode 148
Special functions 148
System backup 149
Boom suspended mode 150
Smooth Boom Control (SBC) 151
After using the boom 152
At the End of the Work Day 152
General maintenance 153
Cabin windows cleaning and inspection 153
Refueling the Machine 154
Fluids and lubricants 155
Diesel fuel 155
Bio-Diesel Fuel 156
Cold weather operation 157
Handling and storing diesel fuel 157
Lubricity of diesel fuel 158
Diesel engine oil 159
Diesel engine oil and filter service intervals 159
John Deere Break-In™ Plus Engine Oil 160
Additional engine oil information 161
Engine coolant 161
Hydraulic oil requirements 163
Gear oil 164
Brake fluid 164
Grease 165
Cabin tilt fluid 166
Hydraulic pressure measurements 166
Drive hydraulics 167
Check charge pressure 168
Check charge pressure valve setting 169
Maximum drive pressure / Drive pump cut-off 170
Work hydraulics 171
LS pressure difference Delta P 172
Maximum work pressure 173
Auxiliary valve pressure 174
Boom valve LS relief pressures 175
Cabin rotating and leveling pressure 176
Charge air cooler fan pump pressure 177
Hydraulic fan pump pressure 178
Brake hydraulics 179
Drive and work brake pressures 180
Loading range pressures 181
Loading pressure 182
Hydraulic oil sampling valve 183
Vacuum pump 184
Using Booster Batteries 185
Welding instructions 186
Frame and boom service positions 186
Engine hoods 187
Operating front hood 188
Operating front hood without electric power 189
Tilting the fuel tank 190
Boom general servicing 191
Changing wheels 192
Anti-slip chain fitting 192
Tracks fitting 1/4 193
Tracks fitting 2/4 193
Tracks fitting 3/4 194
Tracks fitting 4/4 194
Periodic maintenance 195
Introduction 195
Uptime maintenance planner 195
Optional equipment maintenance 195
Pre-heater maintenance 195
Run the pre-heater for a few minutes 196
Fault diagnosis 197
Service codes 197
Central greasing system maintenance 199
Lubrication frequency and volume amount adjustment 200
Reservoir filling 201
System check 202
Troubleshooting 203
Fire protection system maintenance 204
10 hours or daily 204
50 hours or weekly 205
Every 12 months 205
Decking blade 206
Active load space (ALS) 207
ALS – maintenance every 10 hours or daily 207
ALS – maintenance every 50 hours or weekly 208
ALS – maintenance every 250 hours 209
ALS – maintenance every 12 months 210
Disassembly of telescopic stakes 211
Variable loadspace (VLS) 212
IBC maintenance 212
Hidden hoses boom extension 213
Grease the boom 214
Check the tension of hoses 215
Tighten the hose connections 217
Check the clearance of first extension 218
Boom weight scale maintenance 225
Bluetooth paring and battery charger connection 226
Every 10 Hours or Daily 226
Check hydraulic oil level 227
Check the engine oil level 227
Check boom structures visually 228
Every 50 Hours or Weekly 229
Check machine visually 229
Check the high/low gear oil level 230
Check differential oil level 231
Check hub gear oil level 232
Check boom screw joints 233
Check joint pins of the boom 234
Check the grapple and rotator 234
Check bogie casing for leaks 235
Check the cooler cleanness 236
Grease middle joint 238
Check and grease cabin rotation and levelling system 239
Check boom slew housing oil level 240
Grease the boom (single extension) 1/2 241
Grease the boom (single extension) 2/2 242
Grease the boom (double extension) 1/2 243
Grease the boom (double extension) 2/2 244
Grease link and grapple 245
Every 250 hours 245
Check the high/low gear oil level 246
Check tyre pressures 246
Check the door switch 247
Check secondary exit 248
Check cabin fresh-air filters 249
Every 500 hours 249
Change engine oil and oil filter 250
Replace fuel filters 252
Check the drive belt wear 254
Check OCV filter tube 255
Check air intake system 255
Check cooling system 256
Check engine coolant level 256
Check electrolyte level of batteries 258
Drain water deposited in boom base 259
Check sideways clearance of the extension booms 260
Check vertical clearance of the extension booms 261
Every 1000 hours 262
Check valve clearance 263
Replace OCV filter 278
Replace air filter elements 279
Test engine coolant 281
Change hydraulic oil 282
Replace hydraulic tank oil filters 284
Replace hydraulic tank breather/dryer 285
Bleed hydraulic tank 286
Change high/low gear oil 287
Replace drive pump filter 288
Grease the driveshafts 289
Grease bogie slew bearings 290
Check wheel rims and fastening bolts 291
Check axle fastening bolts 292
Check air conditioner 293
Change cabin fresh-air filters 294
Clean rotator magnetic plug 295
Tighten rotator screws 296
Check chain guide of double extension boom 297
Every 2000 hours 297
Change coolant 298
Check engine vibration damper 299
Change differential oil 300
Drain brake cylinders 301
Change bogie casing oil 302
Change hub gear oil 303
Change boom slew housing oil 304
Grease cabin door hinges 305
As required 305
Clean the machine 306
Replace coolant filter 307
Drain fuel filters 308
Replace drive belt 309
Replace filter-dryer-receiver 310
Check drive brake oil level 318
Change brake pedal circuit oil 319
Adjust brake cylinders 320
Check tension of double extension boom chain 322
Adjust rotator link brakes 323
Transporting, towing and storing 324
Transporting the Machine 324
Tie-down and lifting points 325
Towing the machine 325
Release parking brake cylinders 326
Releasing drive hydraulics 327
Releasing the work brake 328
Releasing the steering 329
Stowing a disabled boom 329
By-passing the boom valve 330
Preparing machine for storage 331
After storage 333
Environment, recycling and post-use 335
Index 336
Attachments 340
Declaration of Conformity template_en 341
Specs_1110E_1210E_IT4_en 343
1510E_IT4_en 346
a08020_F_GAS_DOC_en 349
a03420_Forwarder_arm_silicon 351
a07822_LS-pressures_Forw_en 353
UMP_1110E_1210E_1510E_IT4_FFC_EN 355
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 358

S.V 03/24