John Deere 1110E 1210E 1510E Tier 2 (IT4- platform) Operator’s Manual PDF

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John Deere 1110E 1210E 1510E Tier 2 (IT4- platform) CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1110E 1210E 1510E Tier 2 (IT4- platform) CTL Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F684212_SX
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1210E IT4 T2 FFC, 1510E IT4 T2 FFC, 1110E IT4 T2 FFC
Series: E SERIES
Serial: 1WJ1210E001551-
1WJ1510E003061-
1WJ1110E003802-
1110E, 1210E and 1510E OI for Tier 2 (Stage II) engine options build on IT4 platform and equipped with Fixed Forwarder Cabin.

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TABLE OF CONTENTS:

John Deere 1110E 1210E 1510E Tier 2 (IT4- platform) CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere forwarder 10
Technical data 10
Machine identification 11
Engine Identification 12
Safety 13
Follow Laws and Regulations 13
Recognize Safety Information 13
Understand Signal Words 14
Prepare for Emergencies 14
Wear Protective Clothing 15
Handle Chemical Products Safely 15
Install Radio Transmitters Properly 16
Operating 16
Inspect machine 17
Attach Do not Operate Tag 17
Prevent Machine Runaway 18
Use Handholds and Steps 18
Handle Starting Fluids Safely 19
Pay Attention to Bystanders 19
Carry no passengers 20
Use Seat Belt 20
Cabin protective structures 21
Cabin windows 21
Secondary exit 23
Forwarder cabin noise 23
Vibration levels in forwarder cabin 24
Avoid Risks under Difficult Conditions 25
Operate the Boom Safely 26
Do not Overload the Forwarder 26
Operate the Machine Equipped with ALS Safely 27
Stop Working if Machine Gives an Alarm 27
Keep Danger Zone Clear 28
Avoid saw chain shots 28
Avoid Crush Points 29
Avoid Power Lines 30
Driving/Transporting on Public Roads 30
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Lift Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Avoid High Pressure Fluids 40
Avoid Heating near Pressurized Fluid Lines 41
Make Welding Repairs Safely 41
Service Tires Safely 42
Service Air Conditioner Safely 42
Replace Xenon Worklamps Safely 43
Service Accumulators Safely 43
Service Steering System Safely 44
Refueling and Servicing Fuel System 44
Dispose of Waste Properly 45
Safety Decal Locations 45
Cabin non-text safety decals 46
Machine non-text safety decals 46
Machine text safety decals 47
Warranty 48
Standard Warranty Clauses 48
Standard Warranty 48
Extended Coverage 48
First 250 hours maintenance 48
Periodic Maintenance 49
Machine systems and components 50
Rotating and leveling cabin 50
Operator’s seat – comfort 51
Tires 52
Tracks, anti-slip chains and wheel ballasting 53
Electric system 54
Batteries 55
Main switch panel 56
Power outlets 57
Fuses and relays 57
Battery center tab fuse 58
Engine room fuses 59
Engine room relays 60
Under cabin fuses 61
Under cabin relays 62
Cabin fuses 63
Cabin relays 64
Wiring harness fuses and relays 65
Machine control system 66
XL4 PC 67
Engine Control Unit (ECU) 68
Cabin controller (CAB) 68
Engine sensors (6 8L) 69
Engine Sensors 1/3 70
Engine Sensors 2/3 71
Engine Sensors 3/3 72
Sensors, air intake system and coolant 73
Sensors, ambient temperature 73
Sensors, hydraulic oil tank 74
Sensors, transmission 75
Sensors, brake system 76
Sensors, fuel tank 76
Sensors, frame 77
Sensors, drive pedal 78
Sensors, boom 78
Sensors, cabin 79
Sensors, work hydraulics 80
Bulbs 80
Grounding points, frame 82
Grounding points, redesigned R&L cabin 83
Telematics components 84
MTG module 85
Antennas 85
Controls 86
Driving controls 86
Main switch 86
Safety switches and emergency stop 87
Ignition switch 88
Dashboard 89
Boom controls 91
Boom controls with IBC system 92
Left keypad in forwarder 93
Right keypad in forwarder 94
Extra keypad 95
Lights and wipers 96
Cabin lights and service lights 97
Work lights 98
Driving lights 99
Window wipers and washers 100
Right-hand side storage box 102
Central locking system 103
Air Conditioner 104
General system operation 104
Temperature setting 106
Fan control 106
Recirc mode 107
Defrost mode 108
Pre-heater modem 109
SMS interface 109
Pre-heater system 111
Operation sequences 112
Setting the timer 113
Switching on the heater 113
Heating pre-selection 114
Switching off the heater 114
Changing the Heating Duration 115
Operating the machine 116
Engine 116
Starting the engine 116
Cold weather starting 117
After starting 117
Turning off the engine 118
Driving 118
Off-road driving 118
On-road driving 119
Cabin rotating and levelling 120
High/low gear and rear wheel drive 120
ECO mode 121
Regulable ECO 122
ECO RPM threshold 123
Diesel speed boost 124
Differential locks 125
Cruise control 126
Decking blade 127
Boom and grapple 127
Warming up work hydraulics 128
Using the Boom 128
IBC mode 129
Special functions 129
System backup 130
Boom suspended mode 131
Smooth Boom Control (SBC) 132
After using the boom 133
At the End of the Work Day 133
General maintenance 134
Cabin windows cleaning and inspection 134
Refueling the Machine 135
Fluids and lubricants 136
Diesel fuel 136
Bio-Diesel Fuel 137
Minimizing the effect of cold weather on diesel engines 138
Handling and storing diesel fuel 139
Lubricity of diesel fuel 139
Engine oil 140
Diesel engine oil and filter service intervals 140
Diesel engine break-in oil 141
Additional engine oil information 142
Coolant 143
Hydraulic oil requirements 146
Gear oil 147
Brake fluid 147
Grease 148
Cabin tilt fluid 149
Using Booster Batteries 150
Welding instructions 151
Hydraulic pressure measurements 151
Drive hydraulics 152
Check charge pressure 153
Check charge pressure valve setting 154
Maximum drive pressure / Drive pump cut-off 155
Work hydraulics 156
LS pressure difference Delta P 157
Maximum work pressure 158
Auxiliary valve pressure 159
Boom valve LS relief pressures 160
Cabin rotating and leveling pressure 161
Hydraulic fan pump pressure 162
Brake hydraulics 163
Drive and work brake pressures 164
Loading range pressures 165
Loading pressure 166
Hydraulic oil sampling valve 167
Vacuum pump 168
Frame and boom service positions 168
Engine hoods 169
Operating front hood 170
Operating front hood without electric power 171
Tilting the fuel tank 172
Boom general servicing 173
Changing wheels 174
Anti-slip chain fitting 174
Tracks fitting 1/4 175
Tracks fitting 2/4 175
Tracks fitting 3/4 176
Tracks fitting 4/4 176
Periodic maintenance 177
Introduction 177
Uptime maintenance planner 177
Optional equipment maintenance 177
Pre-heater maintenance 178
Run the pre-heater for a few minutes 178
Fault diagnosis 179
Service codes 179
Central greasing system maintenance 181
Lubrication frequency and volume amount adjustment 182
Reservoir filling 183
System check 184
Troubleshooting 185
Fire protection system maintenance 186
10 hours or daily 186
50 hours or weekly 187
Every 12 months 187
Decking blade 188
Active load space (ALS) 189
ALS – maintenance every 10 hours or daily 189
ALS – maintenance every 50 hours or weekly 190
ALS – maintenance every 250 hours 191
ALS – maintenance every 12 months 192
Disassembly of telescopic stakes 193
Variable loadspace (VLS) 194
Hidden hoses boom extension 194
Grease the boom 195
Check the tension of hoses 196
Tighten the hose connections 198
Check the clearance of first extension 199
Boom weight scale maintenance 206
Bluetooth paring and battery charger connection 207
IBC maintenance 208
Every 10 Hours or Daily 208
Check hydraulic oil level 209
Check the engine oil level 210
Check boom structures visually 211
Every 50 Hours or Weekly 212
Check machine visually 212
Check the high/low gear oil level 213
Check differential oil level 214
Check hub gear oil level 215
Check boom screw joints 216
Check joint pins of the boom 217
Check the grapple and rotator 217
Check bogie casing for leaks 218
Check the cooler cleanness 219
Grease middle joint 220
Check and grease cabin rotation and levelling system 221
Check boom slew housing oil level 222
Grease the boom (single extension) 1/2 223
Grease the boom (single extension) 2/2 224
Grease the boom (double extension) 1/2 225
Grease the boom (double extension) 2/2 226
Grease link and grapple 227
Every 250 hours 227
Check the high/low gear oil level 228
Check tyre pressures 228
Check the door switch 229
Check secondary exit 230
Check cabin fresh-air filters 231
Every 500 hours 231
Change engine oil and oil filter 232
Replace fuel filters 234
Check the drive belt wear 236
Check crankcase vent tube 237
Check air intake system 238
Check cooling system 239
Check engine coolant level 239
Check electrolyte level of batteries 241
Drain water deposited in boom base 242
Check sideways clearance of the extension booms 243
Check vertical clearance of the extension booms 244
Every 1000 hours 245
Replace air filter elements 246
Test engine coolant 248
Change hydraulic oil 249
Replace hydraulic tank oil filters 251
Replace hydraulic tank breather/dryer 252
Bleed hydraulic tank 253
Change high/low gear oil 254
Replace drive pump filter 255
Grease the driveshafts 256
Grease bogie slew bearings 257
Check wheel rims and fastening bolts 258
Check axle fastening bolts 259
Check air conditioner 260
Change cabin fresh-air filters 261
Replace engine oil bypass filter 262
Clean rotator magnetic plug 263
Tighten rotator screws 264
Check chain guide of double extension boom 265
Every 2000 hours 265
Check valve clearance 1/2 266
Check valve clearance 2/2 268
Change coolant 270
Check engine vibration damper 272
Change differential oil 273
Drain brake cylinders 274
Change bogie casing oil 275
Change hub gear oil 276
Change boom slew housing oil 277
Grease cabin door hinges 278
As required 278
Clean the machine 279
Replace coolant filter 280
Drain fuel filters 281
Replace drive belt 283
Replace filter-dryer-receiver 284
Check drive brake oil level 292
Change brake pedal circuit oil 293
Adjust brake cylinders 294
Check tension of double extension boom chain 296
Adjust rotator link brakes 297
Transporting, towing and storing 298
Transporting the Machine 298
Tie-down and lifting points 299
Towing the machine 299
Release parking brake cylinders 300
Releasing drive hydraulics 301
Releasing the work brake 302
Releasing the steering 303
Stowing a disabled boom 303
By-passing the boom valve 304
Preparing machine for storage 305
After storage 307
Environment, recycling and post-use 309
Index 310
Attachments 314
Declaration of Conformity template_en 315
Specs_1110E_1210E_IT4_en 317
1510E_IT4_en 320
a08020_F_GAS_DOC_en 323
a03420_Forwarder_arm_silicon 325
a07822_LS-pressures_Forw_en 327
UMP_1110E_1210E_1510E_T3_T2_(IT4)_FFC_EN 329
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 332

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