Operator Manual for JD 1110G 1210G 1510G FT4 Fixed Cabin PDF

Description

John Deere 1110G 1210G 1510G Final Tier 4 Fixed Cabin Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 1110G 1210G 1510G Final Tier 4 Fixed Cabin Operator’s Manual – PDF DOWNLOAD

• P/N: F708972_QZ
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Series: G SERIES

Associated Models:

• 1110G FT4 FFC (Serial: 1110G004403-4443)
• 1210G FT4 FFC (Serial: 1210G002413-2490)
• 1510G FT4 FFC (Serial: 1510G004011-4133)

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1110G 1210G 1510G Final Tier 4 Fixed Cabin Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
California Proposition 65 Warning 11
Declaration of conformity 12
Non-road emissions control warranty statement 12
Emissions control warranty statement 2019 through 2021 13
Emissions Performance and Tampering 15
John Deere Forwarder 15
Technical data 15
Machine identification 16
6 8L Engine Identification 17
Emissions control system certification label 17
Safety 19
Follow Laws and Regulations 19
Recognize Safety Information 19
Understand Signal Words 20
Prepare for Emergencies 20
Wear Protective Clothing 21
Handle Chemical Products Safely 21
Install Radio Transmitters Properly 22
Operating 22
Inspect machine 23
Attach Do not Operate Tag 23
Prevent Machine Runaway 24
Use Handholds and Steps 24
Handle Starting Fluids Safely 25
Pay Attention to Bystanders 25
Carry no passengers 26
Use Seat Belt 26
Cabin protective structures 27
Cabin windows 27
Secondary exit 29
Forwarder cabin noise 30
Vibration levels in forwarder cabin 30
Avoid Risks under Difficult Conditions 31
Operate the Boom Safely 32
Do not Overload the Forwarder 32
Stop Working if Machine Gives an Alarm 33
Keep Danger Zone Clear 33
Avoid saw chain shots 34
Avoid Crush Points 35
Avoid Power Lines 35
Driving/Transporting on Public Roads 36
Cold environment operation 36
Ensure Safety before Driving on Frozen Waters 37
Avoid Fires and Explosions 37
What To Do If the Machine Catches Fire? 38
Hand-held fire extinguisher 39
After a fire 39
Maintenance 40
Keep Machine in Good Condition 40
Use Proper Clothing 41
Use Proper Tools 41
Support Cabin Leveling System 42
Secure Cabin Tilt Locking Mechanism 43
Support Machine Properly 43
Service Cooling System Safely 44
Prevent Battery Explosions 44
Prevent Acid Burns 45
Start Only from Operator’s Seat 45
Beware of Exhaust Fumes 46
Exhaust filter cleaning 46
Exhaust filter maintenance 47
Avoid High Pressure Fluids 47
Avoid Heating near Pressurized Fluid Lines 48
Make Welding Repairs Safely 48
Service Tires Safely 49
Service Air Conditioner Safely 49
Replace Xenon Worklamps Safely 50
Service Accumulators Safely 50
Service Steering System Safely 51
Refueling and Servicing Fuel System 51
Filling and servicing DEF system 52
Dispose of Waste Properly 52
Disposal of diesel exhaust fluid (DEF) 52
Safety Decal Locations 53
Cabin non-text safety decals 53
Machine non-text safety decals 54
Machine text safety decals 55
Warranty 56
Standard Warranty Clauses 56
Standard Warranty 56
Extended Coverage 56
First 250 hours maintenance 56
Periodic Maintenance 57
Machine systems and components 58
Main switch panel 58
Power outlets 59
Fixed forwarder cabin 60
Operator’s seat – comfort 61
Seat rotation 62
Forward camera 63
Reverse camera 64
Heating and air conditioning 65
Final Tier 4 engines 65
Air intake and exhaust system diagram 66
Fuel cooler 67
Aftertreatment system (ATS) 68
Exhaust filter 69
Elevated engine RPM 69
SCR system operation 71
DEF tank and header (CAN based) 72
DEF tank operating levels 73
DEF dosing unit 74
DEF dosing injector 76
SCR system derates 77
Regeneration 78
Exhaust filter soot load levels 78
Passive regeneration 79
Active regeneration 80
Manual regeneration 81
Service regeneration 82
Tires 83
Tracks, anti-slip chains and wheel ballasting 84
Tracks in winter conditions 85
Track recommendations for winter 85
Controls 86
Driving controls 86
Main switch 87
Safety switches and emergency stop 88
Ignition switch 88
Dashboard 89
Boom controls 91
Forwarder IBC boom controls 92
Left keypad in forwarder 93
Right keypad in forwarder 94
Extra keypad 95
Lights and wipers 96
Cabin lights and service lights 97
Work lights 98
Driving lights 99
Window wipers and washers 100
Accessory switches and connectors 102
Air conditioner 103
Fan speed 104
Temperature 105
Recirc mode 105
Defrost 106
Indicator lights 107
Pre-heater EasyStart timer control panel 108
Operation sequences 109
Setting the time 110
Switching on the pre-heater 111
Changing the heating duration 111
Switching off the pre-heater 112
Heating preselections 112
Preprogramming of preselection 113
Pre-heater modem 114
SMS interface 114
Operating the machine 116
Engine 116
Starting the engine 116
Cold weather starting 117
After starting 117
Aftertreatment system 118
Filter cleaning switch 119
Work mode display icons 120
Alarms 121
DEF system operating cycles 122
Icons 123
Alarms and derates 123
Turning off the FT4 engine 124
Driving 124
Off-road driving 125
On-road driving 125
High/low gear and rear wheel drive 126
Differential locks 127
ECO mode 128
Adaptive Driveline Control (ADC) modes 129
Regulable ECO 130
Cruise control 130
Decking blade 131
Boom and grapple 131
Warming up work hydraulics 132
Using the Boom 132
IBC mode 133
Special functions 133
System backup 134
Boom suspended mode 135
Smooth Boom Control (SBC) 136
Boom weight scale – Operation 136
Data transmission and bluetooth connection 138
Grapple reset 138
Calibration 139
Weighing accuracy 139
Batteries and battery charger 140
After using the boom 140
At the End of the Work Day 141
General maintenance 142
Cabin windows cleaning and inspection 142
Refueling the machine 143
Refilling the diesel exhaust fluid (DEF) tank 144
Fluids and lubricants 145
Diesel fuel (ULSD) 145
Bio-Diesel Fuel 146
Cold weather operation 148
Handling and storing diesel fuel 148
Lubricity of diesel fuel 149
Diesel exhaust fluid (DEF) 149
Storing diesel exhaust fluid (DEF) 149
Testing diesel exhaust fluid (DEF) 150
Diesel engine oil 151
Diesel engine oil and filter service intervals 151
John Deere Break-In Plus™ Engine Oil 152
Additional engine oil information 153
Engine coolant 153
Hydraulic oil requirements 155
Gear oil 156
Brake fluid 156
Cabin tilt fluid 157
Grease 157
Welding instructions 158
Electrical components 159
Batteries 159
Trickle charging 160
Using Booster Batteries 162
Fuses and relays 163
Main fuses 164
Engine compartment fuse box 165
Engine compartment relays 167
Fixed forwarder cabin fuses 168
Fixed forwarder cabin relays 169
Wiring harness fuses and relays 170
G-series forwarder CAN architecture 171
Controller locations 172
Engine Control Unit (ECU) 173
Cabin controller (CAB) area 174
XL4 PC (High Spec) 175
XM2+, XM2 and XM PC 176
Command Center 177
Telematics components 178
MTG module 179
Antennas 179
Aftertreatment system electrics 180
CAN and LIN bus communication 181
ATS sensors on LIN bus 182
ATS sensors on the CAN bus 183
Sensors and switches 184
Engine sensors, actuators and connectors (6 8L) 185
Electrical engine components 1/6 187
Electrical engine components 2/6 189
Electrical engine components 3/6 190
Electrical engine components 4/6 191
Electrical engine components 5/6 192
Electrical engine components 6/6 193
Sensors, Aftertreatment system 194
Sensors, air filter and coolant 195
Sensors, ambient temperature 196
Sensors, frame 197
Sensors, drive pedal 198
Sensors, comfort seat base 199
Sensors, standard seat base 200
Sensors, transmission 201
Sensors, brake system 202
Sensors, fuel tank 202
Sensors, hydraulic oil tank 203
Sensors, work hydraulics 204
Sensors, boom 205
Bulbs 205
Grounding points, fixed forwarder cabin 207
Hydraulic pressure measurements 207
Drive hydraulics 208
Check charge pressure 209
Check charge pressure valve setting 210
Maximum drive pressure / Drive pump cut-off 211
Work hydraulics 212
LS pressure difference Delta P 212
Maximum work pressure 213
Auxiliary valve pressure 214
Boom valve LS relief pressures 215
Hydraulic fan pump pressure 216
Brake hydraulics 217
Drive and work brake pressures 218
Loading range pressures 219
Loading pressure 220
Hydraulic oil sampling valve 221
Vacuum pump 222
Frame and boom service positions 222
Engine hoods 223
Lifting the hood 224
Tilting the fuel tank 225
Boom general servicing 226
Changing wheels 227
Anti-slip chain fitting 227
Tracks fitting 1/4 228
Tracks fitting 2/4 228
Tracks fitting 3/4 229
Tracks fitting 4/4 229
Periodic maintenance 230
Introduction 230
Uptime maintenance planner 230
Optional equipment maintenance 230
Central greasing system maintenance 231
Lubrication frequency and volume amount adjustment 231
Reservoir filling 232
System check 233
Troubleshooting 234
Fire protection system maintenance 235
10 hours or daily 236
50 hours or weekly 236
Every 12 months 237
Decking blade 238
IBC maintenance 239
Hidden hoses boom extension 239
Grease the boom 240
Check the tension of hoses 241
Tighten the hose connections 243
Check the clearance of first extension 244
Boom weight scale maintenance 251
Bluetooth paring and battery charger connection 252
Pre-heater maintenance 252
Run the pre-heater for a few minutes 253
Fault diagnosis 254
Fault display descriptions 255
Service codes 256
Every 10 Hours or Daily 257
Check hydraulic oil level 258
Check the engine oil level 259
Check boom structures visually 260
Every 50 Hours or Weekly 261
Check machine visually 261
Check the high/low gear oil level 262
Check differential oil level 263
Check hub gear oil level 264
Check boom screw joints 265
Check joint pins of the boom 266
Check the grapple and rotator 266
Check bogie casing for leaks 267
Check the cooler cleanness 268
Grease middle joint 270
Check boom slew housing oil level 270
Grease the boom (single extension) 1/2 271
Grease the boom (single extension) 2/2 272
Grease the boom (double extension) 1/2 273
Grease the boom (double extension) 2/2 274
Grease link and grapple 275
Every 250 hours 275
Check the high/low gear oil level 276
Check tire pressures 276
Check door switch 277
Check secondary exit 278
Check cabin fresh-air filters 279
Every 500 hours 279
Change engine oil and oil filter 280
Replace fuel filters 282
Check the drive belt wear 284
Check OCV filter tube 285
Check air intake system 285
Check cooling system 286
Check engine coolant level 286
Check electrolyte level of batteries 287
Drain water deposited in boom base 288
Check sideways clearance of the extension booms 289
Check vertical clearance of the extension booms 290
Every 1000 hours 291
Check valve clearances 291
Clean DEF tank 306
Replace DEF dosing unit filter 308
Replace OCV filter 312
Clean or replace air filter elements 313
Replace hydraulic tank oil filters 315
Replace hydraulic tank breather/dryer 316
Bleed hydraulic tank 317
Change high/low gear oil 318
Replace drive pump filter 319
Grease the driveshafts 320
Grease bogie slew bearings 321
Check wheel rims and fastening bolts 322
Check axle fastening bolts 323
Check air conditioner 324
Change cabin fresh-air filters 325
Clean rotator magnetic plug 326
Tighten rotator screws 327
Check chain guide of double extension boom 328
Every 2000 hours 328
Change coolant 329
Change differential oil 331
Change hydraulic oil 332
Drain brake cylinders 334
Change bogie casing oil 335
Change hub gear oil 336
Change boom slew housing oil 337
Grease cabin door hinges 338
As required 338
Clean the machine 339
Drain fuel filters 340
Replace drive belt 341
Replace filter-dryer-receiver 342
Check drive brake oil level 347
Change brake pedal circuit oil 348
Adjust brake cylinders 349
Check tension of double extension boom chain 351
Adjust rotator link brakes 352
Transporting, towing and storing 353
Transporting the Machine 353
Tie-down and lifting points 354
Towing the machine 354
Release parking brake cylinders 355
Releasing drive hydraulics 356
Releasing the work brake 357
Releasing the steering 358
Stowing a disabled boom 358
By-passing the boom valve 359
Preparing machine for storage 360
After storage 362
Environment, recycling and post-use 364
Index 365
Attachments 370
Declaration of Conformity template_en 371
specs_1110G_1210G_1510G_en 373
a08020_F_GAS_DOC_en 376
a03420_Forwarder_arm_silicon 378
a08047_LS-pressures_G_Forw_en 380
UMP_1110G_1210G_1510G_FT4_EN 382
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 385

S.V 03/24