John Deere 1110G 1210G 1510G Final Tier 4 Fixed Cabin Operator’s Manual PDF

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John Deere 1110G 1210G 1510G Final Tier 4 Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1110G 1210G 1510G Final Tier 4 Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 1110G 1210G 1510G Final Tier 4 Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
California Proposition 65 Warning 9
Declaration of conformity 10
Non-road emissions control warranty statement 10
John Deere Forwarder 11
Technical data 11
Machine identification 12
6 8L Engine Identification 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
Cabin windows 22
Secondary exit 24
Forwarder cabin noise 25
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 28
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 30
Driving/Transporting on Public Roads 31
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Lift Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Exhaust filter cleaning 40
Exhaust filter maintenance 41
Avoid High Pressure Fluids 41
Avoid Heating near Pressurized Fluid Lines 42
Make Welding Repairs Safely 42
Service Tires Safely 43
Service Air Conditioner Safely 43
Replace Xenon Worklamps Safely 44
Service Accumulators Safely 44
Service Steering System Safely 45
Refueling and Servicing Fuel System 45
Filling and servicing DEF system 46
Dispose of Waste Properly 46
Disposal of diesel exhaust fluid (DEF) 46
Safety Decal Locations 47
Cabin non-text safety decals 47
Machine non-text safety decals 48
Machine text safety decals 49
Warranty 50
Standard Warranty Clauses 50
Standard Warranty 50
Extended Coverage 50
First 250 hours maintenance 50
Periodic Maintenance 51
Machine systems and components 52
Main switch panel 52
Power outlets 53
Fixed forwarder cabin 54
Operator’s seat – comfort 55
Seat rotation 56
Forward camera 57
Reverse camera 58
Heating and air conditioning 59
Final Tier 4 engines 59
Air intake and exhaust system diagram 60
Fuel cooler 61
Aftertreatment system (ATS) 62
Exhaust filter 63
Elevated engine RPM 63
SCR system operation 64
DEF tank and header (CAN based) 65
DEF tank operating levels 66
DEF dosing unit 67
DEF dosing injector 69
SCR system derates 70
Regeneration 71
Exhaust filter soot load levels 71
Passive regeneration 72
Active regeneration 73
Manual regeneration 74
Service regeneration 75
Tires 76
Tracks, anti-slip chains and wheel ballasting 77
Tracks in winter conditions 78
Track recommendations for winter 78
Controls 79
Driving controls 79
Main switch 80
Safety switches and emergency stop 81
Ignition switch 81
Dashboard 82
Boom controls 84
Forwarder IBC boom controls 85
Left keypad in forwarder 86
Right keypad in forwarder 87
Extra keypad 88
Lights and wipers 89
Cabin lights and service lights 90
Work lights 91
Driving lights 92
Window wipers and washers 93
Accessory switches and connectors 95
Air conditioner 96
Fan speed 97
Temperature 98
Recirc mode 98
Defrost 99
Indicator lights 100
Pre-heater system 101
Operation sequences 102
Setting the timer 103
Switching on the heater 103
Heating pre-selection 104
Switching off the heater 104
Changing the Heating Duration 105
Pre-heater modem 106
SMS interface 106
Operating the machine 108
Engine 108
Starting the engine 108
Cold weather starting 109
After starting 109
Aftertreatment system 110
Filter cleaning switch 111
Work mode display icons 112
Alarms 113
DEF system operating cycles 114
Icons 115
Alarms and derates 115
Turning off the FT4 engine 116
Driving 116
Off-road driving 117
On-road driving 117
High/low gear and rear wheel drive 118
Differential locks 119
ECO mode 120
Adaptive Driveline Control (ADC) modes 121
Regulable ECO 122
Cruise control 122
Decking blade 123
Boom and grapple 124
Warming up work hydraulics 124
Using the Boom 124
IBC mode 125
Special functions 125
System backup 126
Boom suspended mode 127
Smooth Boom Control (SBC) 128
Boom weight scale – Operation 128
Data transmission and bluetooth connection 130
Grapple reset 130
Calibration 131
Weighing accuracy 131
Batteries and battery charger 132
After using the boom 132
At the End of the Work Day 133
General maintenance 134
Cabin windows cleaning and inspection 134
Refueling the machine 135
Refilling the diesel exhaust fluid (DEF) tank 136
Fluids and lubricants 137
Diesel fuel (ULSD) 137
Bio-Diesel Fuel 138
Cold weather operation 139
Handling and storing diesel fuel 140
Lubricity of diesel fuel 140
Diesel exhaust fluid (DEF) 141
Storing diesel exhaust fluid (DEF) 141
Testing diesel exhaust fluid (DEF) 142
Diesel engine oil 142
Diesel engine oil and filter service intervals 143
John Deere Break-In™ Plus Engine Oil 144
Additional engine oil information 144
Engine coolant 145
Hydraulic oil requirements 146
Gear oil 147
Brake fluid 147
Cabin tilt fluid 148
Grease 148
Welding instructions 149
Electrical components 150
Batteries 150
Trickle charging 151
Using Booster Batteries 153
Fuses and relays 154
Main fuses 155
Engine compartment fuse box 156
Engine compartment relays 157
Fixed forwarder cabin fuses 158
Fixed forwarder cabin relays 159
Wiring harness fuses and relays 160
G-series forwarder CAN architecture 161
Controller locations 162
Engine Control Unit (ECU) 163
Cabin controller (CAB) area 164
XL4 PC (High Spec) 165
XM2+, XM2 and XM PC 166
Command Center 167
Telematics components 168
MTG module 169
Antennas 169
Aftertreatment system electrics 170
CAN and LIN bus communication 171
ATS sensors on LIN bus 172
ATS sensors on the CAN bus 173
Sensors and switches 174
Engine sensors, actuators and connectors (6 8L) 175
Electrical engine components 1/6 177
Electrical engine components 2/6 179
Electrical engine components 3/6 180
Electrical engine components 4/6 181
Electrical engine components 5/6 182
Electrical engine components 6/6 183
Sensors, Aftertreatment system 184
Sensors, air filter and coolant 185
Sensors, ambient temperature 186
Sensors, frame 187
Sensors, drive pedal 188
Sensors, comfort seat base 189
Sensors, standard seat base 190
Sensors, transmission 191
Sensors, brake system 192
Sensors, fuel tank 192
Sensors, hydraulic oil tank 193
Sensors, work hydraulics 194
Sensors, boom 195
Bulbs 195
Grounding points, fixed forwarder cabin 197
Hydraulic pressure measurements 197
Drive hydraulics 198
Check charge pressure 199
Check charge pressure valve setting 200
Maximum drive pressure / Drive pump cut-off 201
Work hydraulics 202
LS pressure difference Delta P 202
Maximum work pressure 203
Auxiliary valve pressure 204
Boom valve LS relief pressures 205
Hydraulic fan pump pressure 206
Brake hydraulics 207
Drive and work brake pressures 208
Loading range pressures 209
Loading pressure 210
Hydraulic oil sampling valve 211
Vacuum pump 212
Frame and boom service positions 212
Engine hoods 213
Lifting the hood 214
Tilting the fuel tank 215
Boom general servicing 216
Changing wheels 217
Anti-slip chain fitting 217
Tracks fitting 1/4 218
Tracks fitting 2/4 218
Tracks fitting 3/4 219
Tracks fitting 4/4 219
Periodic maintenance 220
Introduction 220
Uptime maintenance planner 220
Optional equipment maintenance 220
Pre-heater maintenance 221
Run the pre-heater for a few minutes 221
Fault diagnosis 222
Service codes 222
Central greasing system maintenance 223
Lubrication frequency and volume amount adjustment 224
Reservoir filling 225
System check 226
Troubleshooting 227
Fire protection system maintenance 228
10 hours or daily 229
50 hours or weekly 229
Every 12 months 230
Decking blade 231
IBC maintenance 232
Boom weight scale maintenance 232
Bluetooth paring and battery charger connection 233
Every 10 Hours or Daily 233
Check hydraulic oil level 234
Check the engine oil level 235
Check boom structures visually 236
Every 50 Hours or Weekly 237
Check machine visually 237
Check the high/low gear oil level 238
Check differential oil level 239
Check hub gear oil level 240
Check boom screw joints 241
Check joint pins of the boom 242
Check the grapple and rotator 242
Check bogie casing for leaks 243
Check the cooler cleanness 244
Grease middle joint 246
Check boom slew housing oil level 246
Grease the boom (single extension) 1/2 247
Grease the boom (single extension) 2/2 248
Grease the boom (double extension) 1/2 249
Grease the boom (double extension) 2/2 250
Grease link and grapple 251
Every 250 hours 251
Check the high/low gear oil level 252
Check tire pressures 252
Check door switch 253
Check secondary exit 254
Check cabin fresh-air filters 255
Every 500 hours 255
Change engine oil and oil filter 256
Replace fuel filters 258
Check the drive belt wear 260
Check OCV filter tube 261
Check air intake system 261
Check cooling system 262
Check engine coolant level 262
Check electrolyte level of batteries 263
Drain water deposited in boom base 264
Check sideways clearance of the extension booms 265
Check vertical clearance of the extension booms 266
Every 1000 hours 267
Check valve clearances 267
Clean DEF tank 282
Replace DEF dosing unit filter 284
Replace OCV filter 288
Clean or replace air filter elements 289
Replace hydraulic tank oil filters 291
Replace hydraulic tank breather/dryer 292
Bleed hydraulic tank 293
Change high/low gear oil 294
Replace drive pump filter 295
Grease the driveshafts 296
Grease bogie slew bearings 297
Check wheel rims and fastening bolts 298
Check axle fastening bolts 299
Check air conditioner 300
Change cabin fresh-air filters 301
Clean rotator magnetic plug 302
Tighten rotator screws 303
Check chain guide of double extension boom 304
Every 2000 hours 304
Change coolant 305
Change differential oil 307
Change hydraulic oil 308
Drain brake cylinders 310
Change bogie casing oil 311
Change hub gear oil 312
Change boom slew housing oil 313
Grease cabin door hinges 314
As required 314
Clean the machine 315
Drain fuel filters 316
Replace drive belt 317
Replace filter-dryer-receiver 318
Check drive brake oil level 323
Change brake pedal circuit oil 324
Adjust brake cylinders 325
Check tension of double extension boom chain 327
Adjust rotator link brakes 328
Transporting, towing and storing 329
Transporting the Machine 329
Tie-down and lifting points 330
Towing the machine 330
Release parking brake cylinders 331
Releasing drive hydraulics 332
Releasing the work brake 333
Releasing the steering 334
Stowing a disabled boom 334
By-passing the boom valve 335
Preparing machine for storage 336
After storage 338
Environment, recycling and post-use 340
Index 341
Attachments 345
Declaration of Conformity template_en 346
specs_1110G_1210G_1510G_en 348
a08020_F_GAS_DOC_en 351
a03420_Forwarder_arm_silicon 353
a08047_LS-pressures_G_Forw_en 355
UMP_1110G_1210G_1510G_FT4_EN 357
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 360

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