John Deere 1110G / 1210G / 1510G Final Tier 4 Operator’s Manual PDF

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John Deere 1110G / 1210G / 1510G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

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John Deere 1110G / 1210G / 1510G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 1110G / 1210G / 1510G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
California Proposition 65 Warning 11
Declaration of conformity 12
Non-road emissions control warranty statement 12
Emissions control warranty statement 2019 through 2021 13
Emissions Performance and Tampering 15
John Deere Forwarder 15
Technical data 15
Machine identification 16
6 8L Engine Identification 17
Emissions control system certification label 18
Safety 20
Follow Laws and Regulations 20
Recognize Safety Information 20
Understand Signal Words 21
Prepare for Emergencies 21
Wear Protective Clothing 22
Handle Chemical Products Safely 22
Install Radio Transmitters Properly 23
Operating 23
Inspect machine 24
Attach Do not Operate Tag 24
Prevent Machine Runaway 25
Use Handholds and Steps 25
Handle Starting Fluids Safely 26
Pay Attention to Bystanders 26
Carry no passengers 27
Use Seat Belt 27
Cabin protective structures 28
ROPS levels 28
Cabin windows 29
Secondary exit 31
Forwarder cabin noise 31
Vibration levels in forwarder cabin 32
Avoid Risks under Difficult Conditions 33
Operate the Boom Safely 34
Do not Overload the Forwarder 34
Stop Working if Machine Gives an Alarm 35
Keep Danger Zone Clear 35
Avoid saw chain shots 36
Avoid Crush Points 37
Avoid Power Lines 37
Driving/Transporting on Public Roads 38
Cold environment operation 38
Ensure Safety before Driving on Frozen Waters 39
Avoid Fires and Explosions 39
What To Do If the Machine Catches Fire? 40
Hand-held fire extinguisher 41
After a fire 41
Maintenance 42
Keep Machine in Good Condition 42
Use Proper Clothing 43
Use Proper Tools 43
Support Cabin Leveling System 44
Secure Cabin Tilt Locking Mechanism 45
Support Machine Properly 45
Service Cooling System Safely 46
Prevent Battery Explosions 46
Prevent Acid Burns 47
Start Only from Operator’s Seat 47
Beware of Exhaust Fumes 48
Exhaust filter cleaning 48
Exhaust filter maintenance 49
Avoid High Pressure Fluids 49
Avoid Heating near Pressurized Fluid Lines 50
Make Welding Repairs Safely 50
Service Tires Safely 51
Service Air Conditioner Safely 51
Replace Xenon Worklamps Safely 52
Service Accumulators Safely 52
Service Steering System Safely 53
Refueling and Servicing Fuel System 53
Filling and servicing DEF system 54
Dispose of Waste Properly 54
Disposal of diesel exhaust fluid (DEF) 54
Safety Decal Locations 55
Cabin non-text safety decals 55
Machine non-text safety decals 56
Machine text safety decals 57
Warranty 58
Standard Warranty Clauses 58
Standard Warranty 58
Extended Coverage 58
First 250 hours maintenance 58
Periodic Maintenance 59
Machine systems and components 60
Main switch panel 60
Power outlets 61
Anti-skid surfaces, handles and steps 62
Access covers 63
Storage spaces 64
Hydraulic stairs 65
Rotating and leveling cabin 66
Operator’s seat – comfort 67
Final Tier 4 engines 67
Air intake and exhaust system diagram 68
Aftertreatment system (ATS) 69
Exhaust filter 70
Elevated engine RPM 70
SCR system operation 71
DEF tank and header (CAN based) 72
DEF tank operating levels 73
DEF dosing unit 73
DEF dosing injector 75
SCR system derates 76
Regeneration process 77
Exhaust filter soot load levels 77
Passive regeneration 78
Active regeneration 79
Manual regeneration 80
Service regeneration 81
Tires 82
Tracks, anti-slip chains and wheel ballasting 83
Tracks in winter conditions 84
Track recommendations for winter (2017) 84
Optional equipment 85
Central greasing system 86
Safety instructions 86
Front frame 87
Middle joint and rear frame 88
Cabin levelling 89
Boom 89
Dispenser on boom pillar 90
Dispenser on boom base 91
Dispenser on jib boom 92
Centralized manual greasing points 93
Cabin damping system 94
Fire protection system 95
Extinguishing system components 96
Intelligent Boom Control (IBC) 96
Concept and cylinder design 97
Forwarder IBC 2 0 97
IBC sensor bus 98
Cameras 98
On-road driving equipment 99
Pre-heater 99
Mud guards for drive shaft openings 100
Controls 101
Driving controls 101
Main switch 101
Brake controls 102
Safety switches and emergency stop 103
Ignition switch 104
Dashboard 105
Boom controls 107
Forwarder IBC boom controls 108
Left keypad in forwarder 109
Right keypad in forwarder 110
Extra keypad 111
Lights and wipers 112
Cabin lights and service lights 113
Work lights 114
On-road driving lights 115
Window wipers and washers 116
Right-hand side storage box 117
Central locking system 117
Air Conditioner 118
General system operation 118
Temperature setting 120
Fan control 120
Recirc mode 121
Defrost mode 122
Pre-heater EasyStart timer control panel 122
Setting the time 123
Switching on the pre-heater 124
Changing the heating duration 124
Switching off the pre-heater 125
Heating preselections 125
Preprogramming of preselection 126
Pre-heater modem 127
SMS interface 127
Operating the machine 129
Engine 129
Starting the engine 129
Cold weather starting 130
After starting 130
Aftertreatment system 131
Filter cleaning switch 131
Work mode display icons 132
Alarms 133
DEF system operating cycles 134
Icons 135
Alarms and derates 135
Turning off the FT4 engine 136
Driving 136
Off-road driving 137
On-road driving 137
Cabin rotating and levelling 138
High/low gear and rear wheel drive 139
Differential locks 140
Limited % driving 141
Regulable control for driving percentage 142
Adaptive Driveline Control (ADC) modes 143
Cruise control 144
Decking blade 144
Boom and grapple 144
Warming up work hydraulics 145
Using the Boom 145
IBC mode 146
Special functions 146
System backup 147
Boom suspended mode 148
Smooth Boom Control (SBC) 149
Boom weight scale – Operation 149
Data transmission and bluetooth connection 151
Grapple reset 151
Calibration 152
Weighing accuracy 152
Batteries and battery charger 153
After using the boom 153
At the End of the Work Day 154
General maintenance 155
Cabin windows cleaning and inspection 155
Cabin interior cleaning and surface sanitation 156
Refueling the machine 157
Refilling the diesel exhaust fluid (DEF) tank 158
Fluids and lubricants 159
Diesel fuel (ULSD) 159
Bio-Diesel Fuel 160
Cold weather operation 161
Handling and storing diesel fuel 162
Lubricity of diesel fuel 162
Diesel exhaust fluid (DEF) 163
Storing diesel exhaust fluid (DEF) 163
Testing diesel exhaust fluid (DEF) 164
Diesel engine oil 165
Diesel engine oil and filter service intervals 165
John Deere Break-In Plus™ Engine Oil 166
Additional engine oil information 167
Engine coolant 167
Hydraulic oil requirements 170
Gear oil 171
Brake fluid 171
Cabin tilt fluid 171
Grease 172
Welding instructions 172
Electrical components 173
Batteries 173
Trickle charging 174
Using Booster Batteries 176
Fuses and relays 177
Main fuses 178
Engine compartment fuse box 179
Engine compartment relays 181
Cabin fuses 182
Cabin relays 184
Wiring harness fuses and relays 185
G-series forwarder CAN architecture 186
Controllers 188
Cabin controller (CAB) 188
XL4 PC (High Spec) 189
XM2+, XM2 and XM PC 190
Telematics components 191
MTG module 192
Antennas 192
Engine Control Unit (ECU) 193
Sensors and switches 193
Engine sensors, actuators and connectors (6 8L) 194
Electrical engine components 1/6 195
Electrical engine components 2/6 197
Electrical engine components 3/6 198
Electrical engine components 4/6 199
Electrical engine components 5/6 200
Electrical engine components 6/6 201
Sensors, aftertreatment system 1110G/1210G/1510G 202
Sensors, air filter and coolant 1110G/1210G/1510G 203
Sensors, ambient temperature 203
Sensors, frame 204
Sensors, drive pedal 204
Sensors, transmission 205
Sensors, brake system 206
Sensors, fuel tank 206
Sensors, hydraulic oil tank 207
Sensors, work hydraulics 207
Sensors, boom 208
Sensors, cabin 209
Bulbs 209
Grounding points 210
Grounding points, R&L cabin – Gen II 211
Hydraulic pressure measurements 211
Drive hydraulics 212
Check charge pressure 213
Check charge pressure valve setting 214
Maximum drive pressure / Drive pump cut-off 215
Work hydraulics 216
LS pressure difference Delta P 216
Maximum work pressure 217
Auxiliary valve pressure 218
Boom valve LS relief pressures 218
Cabin rotating and leveling pressure 219
Hydraulic fan pump pressure 220
Brake hydraulics 221
Drive and work brake pressures 221
Loading range pressures 222
Loading pressure 223
Hydraulic oil sampling valve 223
Vacuum pump 224
Frame and boom service positions 224
Engine hoods 225
Lifting the hood 226
Tilt angles of the cabin 227
Tilting the cabin 228
Lowering the cabin 230
Tilting the fuel tank 232
Boom general servicing 234
Changing wheels 235
Anti-slip chain fitting 235
Tracks fitting 1/4 236
Tracks fitting 2/4 236
Tracks fitting 3/4 237
Tracks fitting 4/4 237
Periodic maintenance 238
Introduction 238
Uptime maintenance planner 238
Optional equipment maintenance 238
Central greasing system maintenance 239
Lubrication frequency and volume amount adjustment 239
Reservoir filling 240
System check 241
Troubleshooting 242
Fire protection system maintenance 243
10 hours or daily 244
50 hours or weekly 244
Every 12 months 245
Decking blade 246
IBC maintenance 247
Hidden hoses boom extension 247
Grease the boom 248
Check the tension of hoses 249
Tighten the hose connections 251
Check the clearance of first extension 252
Boom weight scale maintenance 259
Bluetooth paring and battery charger connection 260
Pre-heater maintenance 260
Run the pre-heater for a few minutes 261
Fault display descriptions 262
Fault diagnosis (EasyStart) 263
Fault diagnosis (Module timer) 264
Service codes 264
Conical sleeve pin tightening 266
Every 10 Hours or Daily 267
Check hydraulic oil level 267
Check the engine oil level 268
Check boom structures visually 269
Every 50 Hours or Weekly 270
Check machine visually 270
Check the high/low gear oil level 271
Check differential oil level 272
Check hub gear oil level 273
Check boom screw joints 274
Check joint pins of the boom 275
Check the grapple and rotator 275
Check bogie casing for leaks 276
Check the cooler cleanness 277
Grease middle joint 279
Check and grease cabin rotation and leveling system 280
Check boom slew housing oil level 281
Grease the boom 1/2 282
Grease the boom (single extension) 2/2 283
Grease the boom (double extension) 2/2 284
Grease link and grapple 285
Every 250 hours 285
Check the high/low gear oil level 286
Check tire pressures 286
Check the door switch 287
Check secondary exit 287
Check cabin fresh-air filters 288
Every 500 hours 288
Change engine oil and oil filter 289
Replace fuel filters 291
Check the drive belt wear 293
Check OCV filter tube 294
Check air intake system 294
Check cooling system 295
Check engine coolant level 295
Check electrolyte level of batteries 296
Drain water deposited in boom base 297
Check sideways clearance of the extension booms 298
Check vertical clearance of the extension booms 299
Every 1000 hours 300
Check valve clearances 300
Clean DEF tank 315
Replace DEF dosing unit filter 317
Replace OCV filter 321
Clean or replace air filter elements 322
Replace hydraulic tank oil filters 323
Replace hydraulic tank breather/dryer 324
Bleed hydraulic tank 325
Change high/low gear oil 326
Replace drive pump filter 327
Grease the driveshafts 327
Grease bogie slew bearings 328
Check wheel rims and fastening bolts 329
Check axle fastening bolts 330
Check air conditioner 331
Change cabin fresh-air filters 332
Clean rotator magnetic plug 332
Tighten rotator screws 333
Check chain guide of double extension boom 334
Every 2000 hours 334
Change coolant 335
Change hydraulic oil 336
Change differential oil 338
Drain brake cylinders 339
Change bogie casing oil 339
Change hub gear oil 340
Change boom slew housing oil 341
Grease cabin door hinges 342
As required 342
Clean the machine 342
Drain fuel filters 344
Replace drive belt 345
Replace filter-dryer-receiver 346
Check drive brake oil level 354
Change brake pedal circuit oil 355
Adjust brake cylinders 356
Adjust the tension of the double extension boom chains 358
Adjust rotator link brakes 359
Transporting, towing and storing 360
Transporting the Machine 360
Tie-down and lifting points 361
Towing the machine 361
Release parking brake cylinders 362
Releasing drive hydraulics 363
Releasing the work brake 363
Releasing the steering 364
Stowing a disabled boom 364
By-passing the boom valve 365
Preparing machine for storage 365
After storage 367
Environment, recycling and post-use 369
Index 370
Attachments 375
Declaration of Conformity template_en 376
specs_1110G_1210G_1510G_en 378
a08020_F_GAS_DOC_en 381
a03420_Forwarder_arm_silicon 383
a08047_LS-pressures_G_Forw_en 385
UMP_1110G_1210G_1510G_FT4_EN 387
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 390

S.V 04/24