John Deere 1110G 1210G 1510G Final Tier 4 Operator Manual PDF

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John Deere 1110G / 1210G / 1510G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 1110G / 1210G / 1510G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

P/N: F710869_41
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1110G FT4 FFC, 1210G FT4 FFC, 1510G FT4 FFC
Series: G SERIES
Serial:
1110G Serial: 1WJ1110GL004444-
1210G Serial: 1WJ1210GL002491-
1510G Serial: 1WJ1510GL004134-
Description: 1110G, 1210G, 1510G FFC Gen2 S5 FT4 Operator’s Instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1110G / 1210G / 1510G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
California Proposition 65 Warning 11
Declaration of conformity 12
Non-road emissions control warranty statement 12
Emissions control warranty statement 2019 through 2021 13
Emissions Performance and Tampering 15
John Deere Forwarder 15
Technical data 15
Machine identification 16
6 8L Engine Identification 17
Emissions control system certification label 18
Safety 20
Follow Laws and Regulations 20
Recognize Safety Information 20
Understand Signal Words 21
Prepare for Emergencies 21
Wear Protective Clothing 22
Handle Chemical Products Safely 22
Install Radio Transmitters Properly 23
Operating 23
Inspect machine 24
Attach Do not Operate Tag 24
Prevent Machine Runaway 25
Use Handholds and Steps 25
Handle Starting Fluids Safely 26
Pay Attention to Bystanders 26
Carry no passengers 27
Use Seat Belt 27
Cabin protective structures 28
ROPS levels 28
Cabin windows 29
Secondary exit 31
Forwarder cabin noise 31
Vibration levels in forwarder cabin 32
Avoid Risks under Difficult Conditions 33
Operate the Boom Safely 34
Do not Overload the Forwarder 34
Stop Working if Machine Gives an Alarm 35
Keep Danger Zone Clear 35
Avoid saw chain shots 36
Avoid Crush Points 37
Avoid Power Lines 37
Driving/Transporting on Public Roads 38
Cold environment operation 38
Ensure Safety before Driving on Frozen Waters 39
Avoid Fires and Explosions 39
What To Do If the Machine Catches Fire? 40
Hand-held fire extinguisher 41
After a fire 41
Maintenance 42
Keep Machine in Good Condition 42
Use Proper Clothing 43
Use Proper Tools 43
Secure Cabin Tilt Locking Mechanism 44
Support Machine Properly 44
Service Cooling System Safely 45
Prevent Battery Explosions 45
Prevent Acid Burns 46
Start Only from Operator’s Seat 46
Beware of Exhaust Fumes 47
Exhaust filter cleaning 47
Exhaust filter maintenance 48
Avoid High Pressure Fluids 48
Avoid Heating near Pressurized Fluid Lines 49
Make Welding Repairs Safely 49
Service Tires Safely 50
Service Air Conditioner Safely 50
Replace Xenon Worklamps Safely 51
Service Accumulators Safely 51
Service Steering System Safely 52
Refueling and Servicing Fuel System 52
Filling and servicing DEF system 53
Dispose of Waste Properly 53
Disposal of diesel exhaust fluid (DEF) 53
Safety Decal Locations 54
Cabin non-text safety decals 54
Machine non-text safety decals 55
Machine text safety decals 56
Warranty 57
Standard Warranty Clauses 57
Standard Warranty 57
Extended Coverage 57
First 250 hours maintenance 57
Periodic Maintenance 58
Machine systems and components 59
Main switch panel 59
Power outlets 60
Anti-skid surfaces, handles and steps 61
Access covers 62
Storage spaces 63
Hydraulic stairs 64
Fixed forwarder cabin 65
Operator’s seat – comfort 66
Seat rotation 67
Cabin camera 68
Heating and air conditioning 68
Final Tier 4 engines 69
Air intake and exhaust system diagram 69
Aftertreatment system (ATS) 71
Exhaust filter 72
Elevated engine RPM 72
SCR system operation 73
DEF tank and header (CAN based) 74
DEF tank operating levels 75
DEF dosing unit 75
DEF dosing injector 77
SCR system derates 78
Regeneration process 79
Exhaust filter soot load levels 79
Passive regeneration 80
Active regeneration 81
Manual regeneration 82
Service regeneration 83
Tires 84
Tracks, anti-slip chains and wheel ballasting 85
Tracks in winter conditions 86
Track recommendations for winter (2017) 86
Optional equipment 87
Central greasing system 88
Safety instructions 88
Front frame 89
Middle joint and rear frame 90
Boom 91
Dispenser on boom pillar 91
Dispenser on boom base 92
Dispenser on jib boom 93
Centralized manual greasing points 94
Fire protection system 95
Extinguishing system components 96
Environmental kit 96
Intelligent Boom Control (IBC) 97
Concept and cylinder design 97
Forwarder IBC 2 0 98
IBC sensor bus 98
Central locking system 99
Rear frame camera 100
On-road driving equipment 100
Pre-heater 101
Mud guards for drive shaft openings 101
Controls 102
Driving controls 102
Main switch 103
Brake controls 104
Safety switches and emergency stop 105
Ignition switch 105
Dashboard 106
Boom controls 108
Forwarder IBC boom controls 109
Left keypad in forwarder 110
Right keypad in forwarder 111
Extra keypad 112
Lights and wipers 113
Cabin lights 114
Service lights 115
Work lights 116
On-road driving lights 117
Window wipers and washers 118
Accessory switches and connectors 119
Air conditioner 119
Fan speed 120
Temperature 121
Recirc mode 121
Defrost 121
Indicator lights 122
Pre-heater EasyStart timer control panel 122
Setting the time 123
Switching on the pre-heater 124
Changing the heating duration 124
Switching off the pre-heater 125
Heating preselections 125
Preprogramming of preselection 126
Pre-heater modem 127
SMS interface 127
Operating the machine 129
Engine 129
Starting the engine 129
Cold weather starting 130
After starting 130
Aftertreatment system 131
Filter cleaning switch 131
Work mode display icons 132
Alarms 133
DEF system operating cycles 134
Icons 135
Alarms and derates 135
Turning off the FT4 engine 136
Driving 136
Off-road driving 137
On-road driving 137
High/low gear and rear wheel drive 138
Differential locks 139
Limited % driving 140
Regulable control for driving percentage 141
Adaptive Driveline Control (ADC) modes 142
Cruise control 143
Decking blade 143
Boom and grapple 143
Warming up work hydraulics 144
Using the Boom 144
IBC mode 145
Special functions 145
System backup 146
Boom suspended mode 147
Smooth Boom Control (SBC) 148
Boom weight scale – Operation 148
Data transmission and bluetooth connection 150
Grapple reset 150
Calibration 151
Weighing accuracy 151
Batteries and battery charger 152
After using the boom 152
At the End of the Work Day 153
General maintenance 154
Cabin windows cleaning and inspection 154
Cabin interior cleaning and surface sanitation 155
Refueling the machine 156
Refilling the diesel exhaust fluid (DEF) tank 157
Fluids and lubricants 158
Diesel fuel (ULSD) 158
Bio-Diesel Fuel 159
Cold weather operation 160
Handling and storing diesel fuel 161
Lubricity of diesel fuel 161
Diesel exhaust fluid (DEF) 162
Storing diesel exhaust fluid (DEF) 162
Testing diesel exhaust fluid (DEF) 163
Diesel engine oil 164
Diesel engine oil and filter service intervals 164
John Deere Break-In Plus™ Engine Oil 165
Additional engine oil information 166
Engine coolant 166
Hydraulic oil requirements 169
Gear oil 170
Brake fluid 170
Cabin tilt fluid 170
Grease 171
Welding instructions 171
Electrical components 172
Batteries 172
Trickle charging 173
Using Booster Batteries 175
Fuses and relays 176
Main fuses 177
Engine compartment fuse box 178
Engine compartment relays 180
Fixed forwarder cabin fuses 181
Fixed forwarder cabin relays 183
Wiring harness fuses and relays 184
G-series forwarder CAN architecture 185
Controller locations 187
Engine Control Unit (ECU) 187
Cabin controller (CAB) area 188
XL4 PC (High Spec) 189
XM2+, XM2 and XM PC 190
Telematics components 191
MTG module 192
Antennas 192
Sensors and switches 193
Engine sensors, actuators and connectors (6 8L) 194
Electrical engine components 1/6 195
Electrical engine components 2/6 197
Electrical engine components 3/6 198
Electrical engine components 4/6 199
Electrical engine components 5/6 200
Electrical engine components 6/6 201
Sensors, aftertreatment system 1110G/1210G/1510G 202
Sensors, air filter and coolant 1110G/1210G/1510G 203
Sensors, ambient temperature 203
Sensors, frame 204
Sensors, drive pedal 204
Sensors, comfort seat base 205
Sensors, standard seat base 205
Sensors, transmission 206
Sensors, brake system 207
Sensors, fuel tank 207
Sensors, hydraulic oil tank 208
Sensors, work hydraulics 208
Sensors, boom 209
Grounding points 209
Grounding points, fixed cabin – Gen I 210
Hydraulic pressure measurements 210
Drive hydraulics 211
Check charge pressure 212
Check charge pressure valve setting 213
Maximum drive pressure / Drive pump cut-off 214
Work hydraulics 215
LS pressure difference Delta P 215
Maximum work pressure 216
Auxiliary valve pressure 217
Boom valve LS relief pressures 217
Hydraulic fan pump pressure 219
Brake hydraulics 220
Drive and work brake pressures 220
Loading range pressures 221
Loading pressure 222
Hydraulic oil sampling valve 222
Vacuum pump 223
Frame and boom service positions 223
Engine hoods 224
Lifting the hood 225
Tilt angles of the cabin 226
Tilting the cabin 227
Lowering the cabin 229
Tilting the fuel tank 231
Boom general servicing 233
Changing wheels 234
Anti-slip chain fitting 234
Tracks fitting 1/4 235
Tracks fitting 2/4 235
Tracks fitting 3/4 236
Tracks fitting 4/4 236
Periodic maintenance 237
Introduction 237
Uptime maintenance planner 237
Optional equipment maintenance 237
Central greasing system maintenance 238
Lubrication frequency and volume amount adjustment 238
Reservoir filling 239
System check 240
Troubleshooting 241
Fire protection system maintenance 242
10 hours or daily 243
50 hours or weekly 243
Every 12 months 244
Decking blade 245
IBC maintenance 246
Hidden hoses boom extension 246
Grease the boom 247
Check the tension of hoses 248
Tighten the hose connections 250
Check the clearance of first extension 251
Boom weight scale maintenance 258
Bluetooth paring and battery charger connection 259
Pre-heater maintenance 259
Run the pre-heater for a few minutes 260
Fault display descriptions 261
Fault diagnosis (EasyStart) 262
Fault diagnosis (Module timer) 263
Service codes 263
Conical sleeve pin tightening 265
Every 10 Hours or Daily 266
Check hydraulic oil level 266
Check the engine oil level 267
Check boom structures visually 268
Every 50 Hours or Weekly 269
Check machine visually 269
Check the high/low gear oil level 270
Check differential oil level 271
Check hub gear oil level 272
Check boom screw joints 273
Check joint pins of the boom 274
Check the grapple and rotator 274
Check bogie casing for leaks 275
Check the cooler cleanness 276
Grease middle joint 278
Check boom slew housing oil level 278
Grease the boom 1/2 279
Grease the boom (single extension) 2/2 280
Grease the boom (double extension) 2/2 281
Grease link and grapple 282
Every 250 hours 282
Check the high/low gear oil level 283
Check tire pressures 283
Check door switch 284
Check secondary exit 285
Check cabin fresh-air filters 286
Every 500 hours 286
Change engine oil and oil filter 287
Replace fuel filters 289
Check the drive belt wear 291
Check OCV filter tube 292
Check air intake system 292
Check cooling system 293
Check engine coolant level 293
Check electrolyte level of batteries 294
Drain water deposited in boom base 295
Check sideways clearance of the extension booms 296
Check vertical clearance of the extension booms 297
Every 1000 hours 298
Check valve clearances 298
Clean DEF tank 313
Replace DEF dosing unit filter 315
Replace OCV filter 319
Clean or replace air filter elements 320
Replace hydraulic tank oil filters 321
Replace hydraulic tank breather/dryer 322
Bleed hydraulic tank 323
Change high/low gear oil 324
Replace drive pump filter 325
Grease the driveshafts 325
Grease bogie slew bearings 326
Check wheel rims and fastening bolts 327
Check axle fastening bolts 328
Check air conditioner 329
Change cabin fresh-air filters 330
Clean rotator magnetic plug 330
Tighten rotator screws 331
Check chain guide of double extension boom 332
Every 2000 hours 332
Change coolant 333
Change differential oil 335
Change hydraulic oil 336
Drain brake cylinders 337
Change bogie casing oil 337
Change hub gear oil 338
Change boom slew housing oil 339
Grease cabin door hinges 340
As required 340
Clean the machine 340
Drain fuel filters 342
Replace drive belt 343
Replace filter-dryer-receiver 344
Check drive brake oil level 348
Change brake pedal circuit oil 349
Adjust brake cylinders 350
Adjust the tension of the double extension boom chains 352
Adjust rotator link brakes 353
Transporting, towing and storing 354
Transporting the Machine 354
Tie-down and lifting points 355
Towing the machine 355
Release parking brake cylinders 356
Releasing drive hydraulics 357
Releasing the work brake 357
Releasing the steering 358
Stowing a disabled boom 358
By-passing the boom valve 359
Preparing machine for storage 359
After storage 361
Environment, recycling and post-use 363
Index 364
Attachments 369
Declaration of Conformity template_en 370
specs_1110G_1210G_1510G_en 372
a08020_F_GAS_DOC_en 375
a03420_Forwarder_arm_silicon 377
a08047_LS-pressures_G_Forw_en 379
UMP_1110G_1210G_1510G_FT4_EN 381
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 384

S.V 04/24