John Deere 1110G / 1210G / 1510G Final Tier 4 Operator’s Manual PDF

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John Deere 1110G / 1210G / 1510G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 1110G / 1210G / 1510G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

• P/N: F723212_73
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models:
  • 1110G FT4 FFC
  • 1210G FT4 FFC
  • 1510G FT4 FFC
• Series: G SERIES
• Serial Ranges:
  • 1WJ1110G_L004668-
  • 1WJ1210G_L002767-
  • 1WJ1510G_L004721-
• Additional Information:
  • 1110G, 1210G, 1510G S5 FT4 Operator’s manual, Fixed cabin, XI extension

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1110G / 1210G / 1510G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
California Proposition 65 Warning 11
Declaration of conformity 12
Non-road emissions control warranty statement 12
Emissions control warranty statement 2019 through 2021 13
Emissions Performance and Tampering 15
John Deere Forwarder 15
Technical data 15
Machine identification 16
6 8L Engine Identification 17
Emissions control system certification label 18
Safety 20
Follow Laws and Regulations 20
Recognize Safety Information 20
Understand Signal Words 21
Prepare for Emergencies 21
Wear Protective Clothing 22
Handle Chemical Products Safely 22
Install Radio Transmitters Properly 23
Operating 23
Inspect machine 24
Attach Do not Operate Tag 24
Prevent Machine Runaway 25
Use Handholds and Steps 25
Handle Starting Fluids Safely 26
Pay Attention to Bystanders 26
Carry no passengers 27
Use Seat Belt 27
Cabin protective structures 28
ROPS levels 28
Cabin windows 29
Secondary exit 31
Forwarder cabin noise 31
Vibration levels in forwarder cabin 32
Avoid Risks under Difficult Conditions 33
Operate the Boom Safely 34
Do not Overload the Forwarder 34
Stop Working if Machine Gives an Alarm 35
Keep Danger Zone Clear 35
Avoid saw chain shots 36
Avoid Crush Points 37
Avoid Power Lines 37
Driving/Transporting on Public Roads 38
Cold environment operation 38
Ensure Safety before Driving on Frozen Waters 39
Avoid Fires and Explosions 40
What To Do If the Machine Catches Fire? 41
Hand-held fire extinguisher 41
After a fire 42
Maintenance 42
Keep Machine in Good Condition 43
Use Proper Clothing 43
Use Proper Tools 44
Secure Cabin Tilt Locking Mechanism 44
Support Machine Properly 45
Service Cooling System Safely 45
Prevent Battery Explosions 46
Prevent Acid Burns 46
Start Only from Operator’s Seat 47
Beware of Exhaust Fumes 47
Exhaust filter cleaning 48
Exhaust filter maintenance 48
Avoid High Pressure Fluids 49
Avoid Heating near Pressurized Fluid Lines 49
Make Welding Repairs Safely 50
Service Tires Safely 50
Service Air Conditioner Safely 51
Replace Xenon Worklamps Safely 51
Service Accumulators Safely 52
Service Steering System Safely 53
Refueling and Servicing Fuel System 53
Filling and servicing DEF system 54
Dispose of Waste Properly 54
Disposal of diesel exhaust fluid (DEF) 54
Safety Decal Locations 55
Cabin non-text safety decals 55
Machine non-text safety decals 56
Machine text safety decals 57
Warranty 58
Standard Warranty Clauses 58
Standard Warranty 58
Extended Coverage 58
First 250 hours maintenance 58
Periodic Maintenance 59
Machine systems and components 60
Main switch panel 60
Power outlets 61
Anti-skid surfaces, handles and steps 62
Access covers 63
Storage spaces 64
Hydraulic stairs 65
Fixed forwarder cabin 66
Operator’s seat – comfort 67
Seat rotation 68
Cabin camera 69
Heating and air conditioning 69
Final Tier 4 engines 70
Air intake and exhaust system diagram 70
Aftertreatment system (ATS) 72
Exhaust filter 73
Elevated engine RPM 73
SCR system operation 74
DEF tank and header (CAN based) 75
DEF tank operating levels 76
DEF dosing unit 76
DEF dosing injector 78
SCR system derates 79
Regeneration process 80
Exhaust filter soot load levels 80
Passive regeneration 81
Active regeneration 82
Manual regeneration 83
Service regeneration 84
Tires 85
Tracks, anti-slip chains and wheel ballasting 86
Tracks in winter conditions 87
Track recommendations for winter 87
Boom specifications 88
CF5-XE reach and lifting diagrams 89
CF5-XI reach and lifting diagrams 89
CF5 reach and lifting diagrams 90
CF7-XE and CF7S-XE reach and lifting diagrams 90
CF7-XI and CF7S-XI reach and lifting diagrams 91
CF7 reach and lifting diagrams 91
CF7S reach and lifting diagrams 92
Optional equipment 92
Central greasing system 93
Safety instructions 93
Grease dispenser 94
Front frame 95
Middle joint and rear frame 96
Boom 97
Dispenser on boom pillar 97
Dispenser on boom base 98
Dispenser on jib boom 99
Centralized manual greasing points 100
Fire protection system 101
Extinguishing system components 102
Environmental kit 102
Forwarder IBC 103
IBC sensor bus 103
External hosing (XE) extension boom 104
Improvements on XE extension 105
Internal hosing (XI) extension boom 106
Improvements on XI extension 107
Chain mechanism and hosing 108
Y-link for XI and XE booms 110
Central locking system 111
Rear frame camera 112
On-road driving equipment 112
Pre-heater 113
Controls 114
Driving controls 114
Main switch 115
Brake controls 116
Safety switches and emergency stop 117
Ignition switch 117
Dashboard 118
Boom controls 120
Forwarder IBC boom controls 121
Left keypad in forwarder 122
Right keypad in forwarder 123
Extra keypad 124
Lights and wipers 125
Cabin lights 126
Service lights 127
Work lights 128
On-road driving lights 129
Window wipers and washers 130
Accessory switches and connectors 131
Air conditioner 131
Fan speed 132
Temperature 133
Recirc mode 133
Defrost 133
Indicator lights 134
Pre-heater EasyStart timer control panel 134
Setting the time 135
Switching on the pre-heater 136
Changing the heating duration 136
Switching off the pre-heater 137
Heating preselections 137
Preprogramming of preselection 138
Pre-heater modem 139
SMS interface 139
Operating the machine 141
Engine 141
Starting the engine 141
Cold weather starting 142
After starting 142
Aftertreatment system 143
Filter cleaning switch 143
Work mode display icons 144
Alarms 145
DEF system operating cycles 146
Icons 147
Alarms and derates 147
Turning off the FT4 engine 148
Driving 148
Off-road driving 149
On-road driving 149
High/low gear and rear wheel drive 150
Differential locks 151
Limited % driving 152
Regulable control for driving percentage 153
Adaptive Driveline Control (ADC) modes 154
Cruise control 155
Decking blade 155
Boom and grapple 155
Warming up work hydraulics 156
Using the Boom 156
IBC mode 157
Special functions 157
Traditional boom control 158
Boom suspended mode 159
Smooth Boom Control (SBC) 160
Boom weight scale – Operation 161
Data transmission and bluetooth connection 162
Grapple reset 163
Calibration 163
Weighing accuracy 163
Batteries and battery charger 165
After using the boom 165
At the End of the Work Day 166
General maintenance 167
Cabin windows cleaning and inspection 167
Cabin interior cleaning and surface sanitation 168
Refueling the machine 169
Refilling the diesel exhaust fluid (DEF) tank 170
Fluids and lubricants 171
Diesel fuel (ULSD) 171
Bio-Diesel Fuel 172
Cold weather operation 173
Handling and storing diesel fuel 174
Lubricity of diesel fuel 174
Diesel exhaust fluid (DEF) 175
Storing diesel exhaust fluid (DEF) 175
Testing diesel exhaust fluid (DEF) 176
Diesel engine oil 177
Diesel engine oil and filter service intervals 177
John Deere Break-In Plus™ Engine Oil 178
Additional engine oil information 179
Engine coolant 179
Hydraulic oil requirements 182
Gear oil 183
Brake fluid 183
Cabin tilt fluid 183
Grease 184
Welding instructions 184
Electrical components 185
Batteries 185
Trickle charging 186
Using Booster Batteries 188
Fuses and relays 189
Main fuses 190
Engine compartment fuse box 191
Engine compartment relays 193
Fixed forwarder cabin fuses 194
Fixed forwarder cabin relays 196
Wiring harness fuses and relays 197
G-series forwarder CAN architecture 198
Controller locations 200
Engine Control Unit (ECU) 200
Cabin controller (CAB) area 201
HPC21 (High spec) 202
MPC21 203
Telematics components 204
MTG module 205
Antennas 205
Sensors and switches 206
Engine sensors, actuators and connectors (6 8L) 207
Electrical engine components 1/6 208
Electrical engine components 2/6 210
Electrical engine components 3/6 211
Electrical engine components 4/6 212
Electrical engine components 5/6 213
Electrical engine components 6/6 214
Sensors, aftertreatment system 1110G/1210G/1510G 215
Sensors, air filter and coolant 1110G/1210G/1510G 216
Sensors, air conditioner 217
Sensors, frame 218
Sensors, drive pedal 218
Sensors, comfort seat base 219
Sensors, standard seat base 219
Sensors, transmission 220
Sensors, brake system 221
Sensors, fuel tank 221
Sensors, hydraulic oil tank 222
Sensors, work hydraulics 222
Sensors, boom 223
Grounding points 223
Grounding points, fixed cabin – Gen I 224
Hydraulic pressure measurements 224
Drive hydraulics 225
Check charge pressure 226
Check charge pressure valve setting 227
Maximum drive pressure / Drive pump cut-off 228
Work hydraulics 229
LS pressure difference Delta P 229
Maximum work pressure 230
Auxiliary valve pressure 231
Boom valve LS relief pressures 231
Hydraulic fan pump pressure (TimberMatic) 233
Hydraulic fan pump pressure (Manual) 235
Frame brake pressure 236
Brake hydraulics 236
Drive and work brake pressures 237
Loading range pressures 238
Loading pressure 238
Hydraulic oil sampling valve 239
Vacuum pump 240
Frame and boom service positions 240
Engine hoods 241
Lifting the hood 242
Tilt angles of the cabin 243
Tilting the cabin 244
Lowering the cabin 246
Tilting the fuel tank 248
Boom general servicing 250
Changing wheels 251
Anti-slip chain fitting 251
Tracks fitting 1/4 252
Tracks fitting 2/4 252
Tracks fitting 3/4 253
Tracks fitting 4/4 253
Periodic maintenance 254
Introduction 254
Uptime maintenance planner 254
Optional equipment maintenance 254
Central greasing system maintenance 255
Lubrication frequency and volume amount adjustment 255
Reservoir filling 256
System check 257
Troubleshooting 258
Fire protection system maintenance 259
10 hours or daily 260
50 hours or weekly 261
Every 12 months 261
Checking date of DAFO fire extinguisher 262
Decking blade 263
IBC maintenance 264
Boom weight scale maintenance 265
Bluetooth paring and battery charger connection 266
Pre-heater maintenance 267
Run the pre-heater and clean surroundings 267
Fault display descriptions 268
Fault diagnosis (EasyStart) 269
Fault diagnosis (Module timer) 270
Service codes 270
Conical sleeve pin tightening 272
Extension booms 273
Check sideways clearance of the extension booms 274
Check tension of double extension boom chains 275
Check vertical clearance of the extension booms 276
Check chain guide of double extension boom 277
Every 10 Hours or Daily 278
Check hydraulic oil level 278
Check the engine oil level 279
Check boom structures visually 280
Every 50 Hours or Weekly 281
Check machine visually 281
Check the high/low gear oil level 282
Check differential oil level 283
Check hub gear oil level 284
Check boom screw joints 285
Check joint pins of the boom 286
Check the grapple and rotator 286
Check bogie casing for leaks 287
Check the cooler cleanness 288
Grease middle joint and frame steering cylinders 290
Check boom slew housing oil level 290
Grease the boom 1/2 291
Grease the boom (single extension) 2/2 292
Grease the boom (double extension) 2/2 293
Grease the XE boom (single extension) 2/2 294
Grease the XI boom (double extension) 2/2 295
Grease the jib boom equipped with XI extension 296
Grease link and grapple 297
Every 250 hours 297
Check the high/low gear oil level 298
Clean coolant strainer 299
Check tire pressures 300
Check door switch 301
Check secondary exit 302
Check cabin fresh-air filters 303
Tighten two rotator clamping screws (Indexator) 304
Check the internal hosing of XI extension 305
Every 500 hours 305
Change engine oil and oil filter 306
Replace fuel filters 308
Check the drive belt wear 310
Check OCV filter tube 311
Check air intake system 311
Check cooling system 312
Check engine coolant level 312
Check electrolyte level of batteries 313
Check clearances of XI/XE extension 313
Every 1000 hours 319
Check valve clearances 319
Clean DEF tank 334
Replace DEF dosing unit filter 336
Replace OCV filter 341
Clean or replace air filter elements 342
Replace hydraulic tank oil filters 343
Replace hydraulic tank breather/dryer 344
Bleed hydraulic tank 345
Change high/low gear oil 346
Replace drive pump filter 347
Grease the driveshafts 347
Grease bogie slew bearings 348
Check wheel rims and fastening bolts 349
Check axle fastening bolts 350
Check air conditioner 351
Check drive brake oil level 352
Adjust brake cylinders 353
Change cabin fresh-air filters 355
Clean rotator magnetic plug 355
Tighten rotator screws 356
Every 2000 hours 357
Change coolant 358
Change differential oil 360
Change hydraulic oil 361
Drain brake cylinders 362
Change bogie casing oil 362
Change hub gear oil 363
Change boom slew housing oil 364
Grease cabin door hinges 365
As required 365
Clean the machine 365
Drain fuel filters 367
Replace drive belt 368
Replace filter-dryer-receiver 369
Change brake pedal circuit oil 374
Adjust tension of double extension boom chains 375
Adjust the extract and retract chains of the XI extension 377
Installing Y-link hoses 379
Adjust rotator link brakes 380
Drain water deposited in boom base 381
Transporting, towing and storing 382
Transporting the Machine 382
Tie-down and lifting points 383
Towing the machine 383
Release parking brake cylinders 384
Releasing drive hydraulics 385
Releasing the work brake 386
Releasing the steering 386
Stowing a disabled boom 387
By-passing the boom valve 387
Preparing machine for storage 388
After storage 389
Monthly storage procedure 390
Preparing engine for long-term storage 392
Removing engine from long term storage 392
Environment, recycling and post-use 394
Index 395
Attachments 400
Declaration of Conformity template_en 401
specs_1110G_1210G_1510G_en 404
a08020_F_GAS_DOC_en 407
a03420_Forwarder_arm_silicon 409
a08047_LS-pressures_G_Forw_en 411
UMP_1110G_1210G_1510G_FT4_EN 413
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere_EN 416

S.V 04/24