John Deere 1110G 1210G 1510G Final Tier 4 Owner’s Manual PDF

Description

John Deere 1110G / 1210G / 1510G Final Tier 4 CTL Forwarder Operator’s Manual F723188 – PDF DOWNLOAD

• P/N: F723188_14
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models: 1110G FT4 RL, 1210G FT4 RL, 1510G FT4 RL
• Series: G SERIES
• Serial:
  • 1WJ1110G_ _L004668-
  • 1WJ1210G_ _L002767-
  • 1WJ1510G_ _L004721-

TABLE OF CONTENTS:

John Deere 1110G / 1210G / 1510G Final Tier 4 CTL Forwarder Operator’s Manual F723188 – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
California Proposition 65 Warning 11
Declaration of conformity 12
Non-road emissions control warranty statement 12
Emissions control warranty statement 2019 through 2021 13
Emissions Performance and Tampering 15
John Deere Forwarder 15
Technical data 15
Machine identification 16
6 8L Engine Identification 17
Emissions control system certification label 18
Safety 20
Follow Laws and Regulations 20
Recognize Safety Information 20
Understand Signal Words 21
Prepare for Emergencies 21
Wear Protective Clothing 22
Handle Chemical Products Safely 22
Install Radio Transmitters Properly 23
Operating 23
Inspect machine 24
Attach Do not Operate Tag 24
Prevent Machine Runaway 25
Use Handholds and Steps 25
Handle Starting Fluids Safely 26
Pay Attention to Bystanders 26
Carry no passengers 27
Use Seat Belt 27
Cabin protective structures 28
ROPS levels 28
Cabin windows 29
Secondary exit 31
Forwarder cabin noise 31
Vibration levels in forwarder cabin 32
Avoid Risks under Difficult Conditions 33
Operate the Boom Safely 34
Do not Overload the Forwarder 34
Stop Working if Machine Gives an Alarm 35
Keep Danger Zone Clear 35
Avoid saw chain shots 36
Avoid Crush Points 37
Avoid Power Lines 37
Driving/Transporting on Public Roads 38
Cold environment operation 38
Ensure Safety before Driving on Frozen Waters 39
Avoid Fires and Explosions 40
What To Do If the Machine Catches Fire? 41
Hand-held fire extinguisher 41
After a fire 42
Maintenance 42
Keep Machine in Good Condition 43
Use Proper Clothing 43
Use Proper Tools 44
Support Cabin Leveling System 45
Secure Cabin Tilt Locking Mechanism 46
Support Machine Properly 46
Service Cooling System Safely 47
Prevent Battery Explosions 47
Prevent Acid Burns 48
Start Only from Operator’s Seat 48
Beware of Exhaust Fumes 49
Exhaust filter cleaning 49
Exhaust filter maintenance 50
Avoid High Pressure Fluids 50
Avoid Heating near Pressurized Fluid Lines 51
Make Welding Repairs Safely 51
Service Tires Safely 52
Service Air Conditioner Safely 52
Replace Xenon Worklamps Safely 53
Service Accumulators Safely 53
Service Steering System Safely 54
Refueling and Servicing Fuel System 54
Filling and servicing DEF system 55
Dispose of Waste Properly 55
Disposal of diesel exhaust fluid (DEF) 55
Safety Decal Locations 56
Cabin non-text safety decals 56
Machine non-text safety decals 57
Machine text safety decals 58
Warranty 59
Standard Warranty Clauses 59
Standard Warranty 59
Extended Coverage 59
First 250 hours maintenance 59
Periodic Maintenance 60
Machine systems and components 61
Main switch panel 61
Power outlets 62
Anti-skid surfaces, handles and steps 63
Access covers 64
Storage spaces 65
Hydraulic stairs 66
Rotating and leveling cabin 67
Operator’s seat – comfort 68
Final Tier 4 engines 68
Air intake and exhaust system diagram 69
Aftertreatment system (ATS) 70
Exhaust filter 71
Elevated engine RPM 71
SCR system operation 72
DEF tank and header (CAN based) 73
DEF tank operating levels 74
DEF dosing unit 74
DEF dosing injector 76
SCR system derates 77
Regeneration process 78
Exhaust filter soot load levels 78
Passive regeneration 79
Active regeneration 80
Manual regeneration 81
Service regeneration 82
Tires 83
Tracks, anti-slip chains and wheel ballasting 84
Tracks in winter conditions 85
Track recommendations for winter 85
Boom specifications 87
CF5-XE reach and lifting diagrams 88
CF5-XI reach and lifting diagrams 88
CF5 reach and lifting diagrams 89
CF7-XE and CF7S-XE reach and lifting diagrams 89
CF7-XI and CF7S-XI reach and lifting diagrams 90
CF7 reach and lifting diagrams 90
CF7S reach and lifting diagrams 91
Optional equipment 91
Central greasing system 92
Safety instructions 92
Grease dispenser 93
Front frame 94
Middle joint and rear frame 95
Cabin levelling 96
Boom 96
Dispenser on boom pillar 97
Dispenser on boom base 98
Dispenser on jib boom 99
Centralized manual greasing points 100
Centralized manual greasing, RL cabin 101
Fire protection system 101
Extinguishing system components 102
Forwarder IBC 102
IBC sensor bus 103
External hosing (XE) extension boom 104
Improvements on XE extension 105
Internal hosing (XI) extension boom 106
Improvements on XI extension 107
Chain mechanism and hosing 108
Y-link for XI and XE booms 110
Cameras 111
On-road driving equipment 112
Pre-heater 112
Controls 114
Driving controls 114
Main switch 114
Brake controls 115
Safety switches and emergency stop 116
Ignition switch 117
Dashboard 118
Boom controls 120
Forwarder IBC boom controls 121
Left keypad in forwarder 122
Right keypad in forwarder 123
Extra keypad 124
Lights and wipers 125
Cabin lights and service lights 126
Work lights 127
On-road driving lights 128
Window wipers and washers 129
Right-hand side storage box 130
Central locking system 130
Air Conditioner 131
General system operation 131
Temperature setting 133
Fan control 133
Recirc mode 134
Defrost mode 135
Pre-heater EasyStart timer control panel 135
Setting the time 136
Switching on the pre-heater 137
Changing the heating duration 137
Switching off the pre-heater 138
Heating preselections 138
Preprogramming of preselection 139
Pre-heater modem 140
Mobile control of pre-heater 140
Operating the machine 142
Engine 142
Starting the engine 142
Cold weather starting 143
After starting 143
Aftertreatment system 144
Filter cleaning switch 144
Work mode display icons 145
Alarms 146
DEF system operating cycles 147
Icons 148
Alarms and derates 148
Turning off the FT4 engine 149
Driving 149
Off-road driving 150
On-road driving 150
Cabin rotating and leveling 151
High/low gear and rear wheel drive 152
Differential locks 153
Limited % driving 154
Regulable control for driving percentage 155
Adaptive Driveline Control (ADC) modes 156
Cruise control 157
Decking blade 157
Boom and grapple 157
Warming up work hydraulics 158
Using the Boom 158
IBC mode 159
Special functions 159
Traditional boom control 160
Boom suspended mode 161
Smooth Boom Control (SBC) 162
Boom weight scale – Operation 163
Data transmission and bluetooth connection 164
Grapple reset 165
Calibration 165
Weighing accuracy 165
Batteries and battery charger 167
After using the boom 167
At the End of the Work Day 168
General maintenance 169
Cabin windows cleaning and inspection 169
Cabin interior cleaning and surface sanitation 170
Refueling the machine 171
Refilling the diesel exhaust fluid (DEF) tank 172
Fluids and lubricants 173
Diesel fuel (ULSD) 173
Bio-Diesel Fuel 174
Cold weather operation 175
Handling and storing diesel fuel 176
Lubricity of diesel fuel 176
Diesel exhaust fluid (DEF) 177
Storing diesel exhaust fluid (DEF) 177
Testing diesel exhaust fluid (DEF) 178
Diesel engine oil 179
Diesel engine oil and filter service intervals 179
John Deere Break-In Plus™ Engine Oil 180
Additional engine oil information 181
Engine coolant 181
Hydraulic oil requirements 184
Gear oil 185
Brake fluid 185
Cabin tilt fluid 185
Grease 186
Welding instructions 186
Electrical components 187
Batteries 188
Using Booster Batteries 189
Trickle charging 190
Fuses and relays 191
Main fuses 192
Engine compartment fuse box 193
Engine compartment relays 195
Cabin fuses 196
Cabin relays 198
Wiring harness fuses and relays 199
G-series forwarder CAN architecture 200
Controllers 202
Cabin controller (CAB) 202
HPC21 (High spec) 203
MPC21 204
Telematics components 205
MTG module 206
Antennas 206
Engine Control Unit (ECU) 207
Sensors and switches 207
Engine sensors, actuators and connectors (6 8L) 208
Electrical engine components 1/6 209
Electrical engine components 2/6 211
Electrical engine components 3/6 212
Electrical engine components 4/6 213
Electrical engine components 5/6 214
Electrical engine components 6/6 215
Sensors, aftertreatment system 1110G/1210G/1510G 216
Sensors, air filter and coolant 1110G/1210G/1510G 217
Sensors, ambient temperature 217
Sensors, frame 218
Sensors, drive pedal 218
Sensors, transmission 219
Sensors, brake system 220
Sensors, fuel tank 220
Sensors, hydraulic oil tank 221
Sensors, work hydraulics 221
Sensors, boom 222
Sensors, cabin 223
Bulbs 223
Grounding points 224
Grounding points, R&L cabin – Gen II 225
Hydraulic pressure measurements 225
Drive hydraulics 226
Check charge pressure 227
Check charge pressure valve setting 228
Maximum drive pressure / Drive pump cut-off 229
Work hydraulics 230
LS pressure difference Delta P 230
Maximum work pressure 231
Auxiliary valve pressure 232
Boom valve LS relief pressures 232
Cabin rotating and leveling pressure 233
Hydraulic fan pump pressure (TimberMatic) 234
Hydraulic fan pump pressure (Manual) 236
Frame brake pressure 237
Brake hydraulics 237
Drive and work brake pressures 238
Loading range pressures 239
Loading pressure 239
Hydraulic oil sampling valve 240
Vacuum pump 241
Frame and boom service positions 241
Engine hoods 242
Lifting the hood 243
Tilt angles of the cabin 244
Tilting the cabin 245
Lowering the cabin 247
Tilting the fuel tank 249
Boom general servicing 251
Changing wheels 252
Anti-slip chain fitting 252
Tracks fitting 1/4 253
Tracks fitting 2/4 253
Tracks fitting 3/4 254
Tracks fitting 4/4 254
Periodic maintenance 255
Introduction 255
Uptime maintenance planner 255
Optional equipment maintenance 255
Central greasing system maintenance 256
Lubrication frequency and volume amount adjustment 256
Reservoir filling 257
System check 258
Troubleshooting 259
Fire protection system maintenance 260
10 hours or daily 261
50 hours or weekly 262
Every 12 months 262
Checking date of DAFO fire extinguisher 263
Decking blade 264
IBC maintenance 265
Boom weight scale maintenance 266
Bluetooth pairing and battery charger connection 267
Pre-heater maintenance 268
Run the pre-heater and clean surroundings 268
Fault display descriptions 269
Fault diagnosis (EasyStart) 270
Fault diagnosis (Module timer) 271
Service codes 271
Conical sleeve pin tightening 273
Extension booms 274
Check sideways clearance of the extension booms 275
Check tension of double extension boom chains 276
Check vertical clearance of the extension booms 277
Check chain guide of double extension boom 278
Every 10 Hours or Daily 279
Check hydraulic oil level 279
Check the engine oil level 280
Check boom structures visually 281
Tighten conical sleeve pins of the leveling cylinder 282
Every 50 Hours or Weekly 282
Check machine visually 283
Check the high/low gear oil level 284
Check differential oil level 285
Check hub gear oil level 286
Check boom screw joints 287
Check joint pins of the boom 288
Check the grapple and rotator 288
Check bogie casing for leaks 289
Check the cooler cleanness 290
Grease middle joint and frame steering cylinders 292
Check and grease cabin rotation and leveling system 293
Check boom slew housing oil level 294
Grease the boom 1/2 295
Grease the boom (single extension) 2/2 296
Grease the boom (double extension) 2/2 297
Grease the XE boom (single extension) 2/2 298
Grease the XI boom (double extension) 2/2 299
Grease the jib boom equipped with XI extension 300
Grease link and grapple 301
Every 250 hours 301
Check the high/low gear oil level 302
Clean coolant strainer 303
Check tire pressures 304
Check the door switch 305
Check secondary exit 305
Check cabin fresh-air filters 306
Tighten two rotator clamping screws (Indexator) 307
Check the internal hosing of XI extension 308
Every 500 hours 308
Change engine oil and oil filter 309
Replace fuel filters 311
Check the drive belt wear 313
Check OCV filter tube 314
Check air intake system 314
Check cooling system 315
Check engine coolant level 315
Check electrolyte level of batteries 316
Check clearances of XI/XE extension 316
Every 1000 hours 322
Replace OCV filter 323
Clean or replace air filter elements 324
Replace hydraulic tank oil filters 325
Replace hydraulic tank breather/dryer 326
Bleed hydraulic tank 327
Change high/low gear oil 328
Replace drive pump filter 329
Grease the driveshafts 329
Grease bogie slew bearings 330
Check wheel rims and fastening bolts 331
Check axle fastening bolts 332
Check air conditioner 333
Check drive brake oil level 334
Change cabin fresh-air filters 334
Clean rotator magnetic plug 335
Tighten rotator screws 336
Every 2000 hours 337
Change hydraulic oil 337
Change differential oil 339
Drain brake cylinders 340
Change bogie casing oil 340
Change hub gear oil 341
Change boom slew housing oil 342
Grease cabin door hinges 343
Every 3000 hours 343
Check valve clearances 343
Clean DEF tank 358
Replace DEF dosing unit filter 360
Adjust brake cylinders 366
Every 6000 hours 367
Change coolant 368
As required 369
Clean the machine 370
Drain fuel filters 371
Replace drive belt 372
Replace filter-dryer-receiver 374
Change brake pedal circuit oil 382
Adjust tension of double extension boom chains 383
Adjust the extract and retract chains of the XI extension 385
Installing Y-link hoses 387
Adjust rotator link brakes 388
Drain water deposited in boom base 389
Battery maintenance 389
Seat belt maintenance 390
Transporting, towing and storing 391
Transporting the Machine 391
Tie-down and lifting points 392
Towing the machine 392
Release parking brake cylinders 393
Releasing drive hydraulics 394
Releasing the work brake 395
Releasing the steering 395
Stowing a disabled boom 396
By-passing the boom valve 396
Preparing machine for storage 397
After storage 398
Monthly storage procedure 399
Preparing engine for long-term storage 401
Removing engine from long term storage 401
Environment, recycling and post-use 403
Index 404
Attachments 409
Declaration of Conformity template_en 410
Forwarder_data_sheet_mid_EN 413
a08020_F_GAS_DOC_en 415
a03420_Forwarder_arm_silicon 417
a08047_LS-pressures_G_Forw_en 419
UMP_1110G_1210G_1510G_FT4_EN 421
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere_EN 424

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