John Deere 1110G 1210G 1510G Final Tier 4 Operator’s Manual PDF

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John Deere 1110G 1210G 1510G Final Tier 4 Rotating & Leveling Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1110G 1210G 1510G Final Tier 4 Rotating & Leveling Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 1110G 1210G 1510G Final Tier 4 Rotating & Leveling Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
California Proposition 65 Warning 9
Declaration of conformity 10
Non-road emissions control warranty statement 10
John Deere Forwarder 11
Technical data 11
Machine identification 12
6 8L Engine Identification 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
Cabin windows 22
Secondary exit 24
Forwarder cabin noise 24
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 28
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 30
Driving/Transporting on Public Roads 31
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Lift Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Exhaust filter cleaning 40
Exhaust filter maintenance 41
Avoid High Pressure Fluids 41
Avoid Heating near Pressurized Fluid Lines 42
Make Welding Repairs Safely 42
Service Tires Safely 43
Service Air Conditioner Safely 43
Replace Xenon Worklamps Safely 44
Service Accumulators Safely 44
Service Steering System Safely 45
Refueling and Servicing Fuel System 45
Filling and servicing DEF system 46
Dispose of Waste Properly 46
Disposal of diesel exhaust fluid (DEF) 46
Safety Decal Locations 47
Cabin non-text safety decals 47
Machine non-text safety decals 48
Machine text safety decals 49
Warranty 50
Standard Warranty Clauses 50
Standard Warranty 50
Extended Coverage 50
First 250 hours maintenance 50
Periodic Maintenance 51
Machine systems and components 52
Main switch panel 52
Power outlets 53
Rotating and leveling cabin 54
Operator’s seat – comfort 55
Final Tier 4 engines 55
Air intake and exhaust system diagram 56
Fuel cooler 57
Aftertreatment system (ATS) 58
Exhaust filter 59
Elevated engine RPM 59
SCR system operation 60
DEF tank and header (CAN based) 61
DEF tank operating levels 62
DEF dosing unit 63
DEF dosing injector 65
SCR system derates 66
Regeneration 67
Exhaust filter soot load levels 67
Passive regeneration 68
Active regeneration 69
Manual regeneration 70
Service regeneration 71
Tires 72
Tracks, anti-slip chains and wheel ballasting 73
Tracks in winter conditions 74
Track recommendations for winter 74
Controls 75
Driving controls 75
Main switch 75
Safety switches and emergency stop 76
Ignition switch 77
Dashboard 78
Boom controls 80
Forwarder IBC boom controls 81
Left keypad in forwarder 82
Right keypad in forwarder 83
Extra keypad 84
Lights and wipers 85
Cabin lights and service lights 86
Work lights 87
Driving lights 88
Window wipers and washers 89
Right-hand side storage box 91
Central locking system 92
Air Conditioner 93
General system operation 93
Temperature setting 95
Fan control 95
Recirc mode 96
Defrost mode 97
Pre-heater system 98
Operation sequences 99
Setting the timer 100
Switching on the heater 100
Heating pre-selection 101
Switching off the heater 101
Changing the Heating Duration 102
Pre-heater modem 103
SMS interface 103
Operating the machine 105
Engine 105
Starting the engine 105
Cold weather starting 106
After starting 106
Aftertreatment system 107
Filter cleaning switch 108
Work mode display icons 109
Alarms 110
DEF system operating cycles 111
Icons 112
Alarms and derates 112
Turning off the FT4 engine 113
Driving 113
Off-road driving 114
On-road driving 114
Cabin rotating and levelling 115
High/low gear and rear wheel drive 115
Differential locks 117
ECO mode 118
Adaptive Driveline Control (ADC) modes 119
Regulable ECO 120
Cruise control 120
Decking blade 121
Boom and grapple 122
Warming up work hydraulics 122
Using the Boom 122
IBC mode 123
Special functions 123
System backup 124
Boom suspended mode 125
Smooth Boom Control (SBC) 126
Boom weight scale – Operation 126
Data transmission and bluetooth connection 128
Grapple reset 128
Calibration 129
Weighing accuracy 129
Batteries and battery charger 130
After using the boom 130
At the End of the Work Day 131
General maintenance 132
Cabin windows cleaning and inspection 132
Refueling the machine 133
Refilling the diesel exhaust fluid (DEF) tank 134
Fluids and lubricants 135
Diesel fuel (ULSD) 135
Bio-Diesel Fuel 136
Cold weather operation 137
Handling and storing diesel fuel 138
Lubricity of diesel fuel 138
Diesel exhaust fluid (DEF) 139
Storing diesel exhaust fluid (DEF) 139
Testing diesel exhaust fluid (DEF) 140
Diesel engine oil 140
Diesel engine oil and filter service intervals 141
John Deere Break-In™ Plus Engine Oil 142
Additional engine oil information 142
Engine coolant 143
Hydraulic oil requirements 144
Gear oil 145
Brake fluid 145
Cabin tilt fluid 146
Grease 146
Welding instructions 147
Electrical components 148
Batteries 148
Trickle charging 149
Using Booster Batteries 151
Fuses and relays 152
Main fuses 153
Engine compartment fuse box 154
Engine compartment relays 155
Cabin fuses 156
Cabin relays 157
Wiring harness fuses and relays 158
G-series forwarder CAN architecture 159
Controllers 161
Engine Control Unit (ECU) 161
Cabin controller (CAB) 162
XL4 PC (High Spec) 163
XM2+, XM2 and XM PC 164
Telematics components 165
MTG module 166
Antennas 166
Aftertreatment system electrics 167
CAN and LIN bus communication 168
ATS sensors on LIN bus 169
ATS sensors on the CAN bus 170
Sensors and switches 171
Engine sensors, actuators and connectors (6 8L) 172
Electrical engine components 1/6 174
Electrical engine components 2/6 176
Electrical engine components 3/6 177
Electrical engine components 4/6 178
Electrical engine components 5/6 179
Electrical engine components 6/6 180
Sensors, Aftertreatment system 181
Sensors, air filter and coolant 182
Sensors, ambient temperature 183
Sensors, frame 184
Sensors, drive pedal 185
Sensors, transmission 186
Sensors, brake system 187
Sensors, fuel tank 187
Sensors, hydraulic oil tank 188
Sensors, work hydraulics 189
Sensors, boom 190
Sensors, cabin 191
Bulbs 191
Grounding points, redesigned R&L cabin 193
Hydraulic pressure measurements 193
Drive hydraulics 194
Check charge pressure 195
Check charge pressure valve setting 196
Maximum drive pressure / Drive pump cut-off 197
Work hydraulics 198
LS pressure difference Delta P 198
Maximum work pressure 199
Auxiliary valve pressure 200
Boom valve LS relief pressures 201
Cabin rotating and leveling pressure 202
Hydraulic fan pump pressure 203
Brake hydraulics 204
Drive and work brake pressures 205
Loading range pressures 206
Loading pressure 207
Hydraulic oil sampling valve 208
Vacuum pump 209
Frame and boom service positions 209
Engine hoods 210
Lifting the hood 211
Tilting the fuel tank 212
Boom general servicing 213
Changing wheels 214
Anti-slip chain fitting 214
Tracks fitting 1/4 215
Tracks fitting 2/4 215
Tracks fitting 3/4 216
Tracks fitting 4/4 216
Periodic maintenance 217
Introduction 217
Uptime maintenance planner 217
Optional equipment maintenance 217
Pre-heater maintenance 218
Run the pre-heater for a few minutes 218
Fault diagnosis 219
Service codes 219
Central greasing system maintenance 220
Lubrication frequency and volume amount adjustment 221
Reservoir filling 222
System check 223
Troubleshooting 224
Fire protection system maintenance 225
10 hours or daily 226
50 hours or weekly 226
Every 12 months 227
Decking blade 228
IBC maintenance 229
Boom weight scale maintenance 229
Bluetooth paring and battery charger connection 230
Every 10 Hours or Daily 230
Check hydraulic oil level 231
Check the engine oil level 232
Check boom structures visually 233
Every 50 Hours or Weekly 234
Check machine visually 234
Check the high/low gear oil level 235
Check differential oil level 236
Check hub gear oil level 237
Check boom screw joints 238
Check joint pins of the boom 239
Check the grapple and rotator 239
Check bogie casing for leaks 240
Check the cooler cleanness 241
Grease middle joint 243
Check and grease cabin rotation and leveling system 244
Check boom slew housing oil level 245
Grease the boom (single extension) 1/2 246
Grease the boom (single extension) 2/2 247
Grease the boom (double extension) 1/2 248
Grease the boom (double extension) 2/2 249
Grease link and grapple 250
Every 250 hours 250
Check the high/low gear oil level 251
Check tire pressures 251
Check the door switch 252
Check secondary exit 253
Check cabin fresh-air filters 254
Every 500 hours 254
Change engine oil and oil filter 255
Replace fuel filters 257
Check the drive belt wear 259
Check OCV filter tube 260
Check air intake system 260
Check cooling system 261
Check engine coolant level 261
Check electrolyte level of batteries 262
Drain water deposited in boom base 263
Check sideways clearance of the extension booms 264
Check vertical clearance of the extension booms 265
Every 1000 hours 266
Check valve clearances 266
Clean DEF tank 281
Replace DEF dosing unit filter 283
Replace OCV filter 287
Clean or replace air filter elements 288
Replace hydraulic tank oil filters 290
Replace hydraulic tank breather/dryer 291
Bleed hydraulic tank 292
Change high/low gear oil 293
Replace drive pump filter 294
Grease the driveshafts 295
Grease bogie slew bearings 296
Check wheel rims and fastening bolts 297
Check axle fastening bolts 298
Check air conditioner 299
Change cabin fresh-air filters 300
Clean rotator magnetic plug 301
Tighten rotator screws 302
Check chain guide of double extension boom 303
Every 2000 hours 303
Change coolant 304
Change hydraulic oil 306
Change differential oil 308
Drain brake cylinders 309
Change bogie casing oil 310
Change hub gear oil 311
Change boom slew housing oil 312
Grease cabin door hinges 313
As required 313
Clean the machine 314
Drain fuel filters 315
Replace drive belt 316
Replace filter-dryer-receiver 317
Check drive brake oil level 325
Change brake pedal circuit oil 326
Adjust brake cylinders 327
Check tension of double extension boom chain 329
Adjust rotator link brakes 330
Transporting, towing and storing 331
Transporting the Machine 331
Tie-down and lifting points 332
Towing the machine 332
Release parking brake cylinders 333
Releasing drive hydraulics 334
Releasing the work brake 335
Releasing the steering 336
Stowing a disabled boom 336
By-passing the boom valve 337
Preparing machine for storage 338
After storage 340
Environment, recycling and post-use 342
Index 343
Attachments 347
Declaration of Conformity template_en 348
specs_1110G_1210G_1510G_en 350
a08020_F_GAS_DOC_en 353
a03420_Forwarder_arm_silicon 355
a08047_LS-pressures_G_Forw_en 357
UMP_1110G_1210G_1510G_FT4_EN 359
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 362

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