John Deere 1110G 1210G 1510G Interim Tier 4 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1110G 1210G 1510G Interim Tier 4 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1110G 1210G 1510G Interim Tier 4 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F697772_SX
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1110G T2 FFC, 1210G T2 FFC, 1510G T2 FFC
Series: G SERIES
Serial: 1WJ1110G004202-
1WJ1210G002102-
1WJ1510G003604-
1110G, 1210G, 1510G T2 FFC operator’s manual

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1110G 1210G 1510G Interim Tier 4 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
California Proposition 65 Warning 9
Declaration of conformity 10
Non-road emissions control warranty statement 10
John Deere forwarder 11
Technical data 11
Machine identification 12
6 8L Engine Identification 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
Cabin windows 22
Secondary exit 24
Forwarder cabin noise 25
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 28
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 30
Driving/Transporting on Public Roads 31
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Lift Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Exhaust filter maintenance 40
Avoid High Pressure Fluids 41
Avoid Heating near Pressurized Fluid Lines 41
Make Welding Repairs Safely 42
Service Tires Safely 42
Service Air Conditioner Safely 43
Replace Xenon Worklamps Safely 43
Service Accumulators Safely 44
Service Steering System Safely 45
Refueling and Servicing Fuel System 45
Dispose of Waste Properly 46
Safety Decal Locations 46
Cabin non-text safety decals 47
Machine non-text safety decals 47
Machine text safety decals 48
Warranty 49
Standard Warranty Clauses 49
Standard Warranty 49
Extended Coverage 49
First 250 hours maintenance 49
Periodic Maintenance 50
Machine systems and components 51
Main switch panel 51
Power outlets 52
Fixed forwarder cabin 53
Operator’s seat – comfort 54
Seat rotation 55
Forward camera 56
Reverse camera 57
Heating and air conditioning 58
Tires 59
Tracks, anti-slip chains and wheel ballasting 60
Controls 61
Driving controls 61
Main switch 62
Safety switches and emergency stop 63
Ignition switch 63
Dashboard 64
Boom controls 66
Boom controls with IBC system 67
Left keypad in forwarder 68
Right keypad in forwarder 69
Extra keypad 70
Lights and wipers 71
Cabin lights and service lights 72
Work lights 73
Driving lights 74
Window wipers and washers 75
Accessory switches and connectors 77
Air conditioner 78
Fan speed 79
Temperature 80
Recirc mode 80
Defrost 81
Indicator lights 82
Pre-heater system 83
Operation sequences 84
Setting the timer 85
Switching on the heater 85
Heating pre-selection 86
Switching off the heater 86
Changing the Heating Duration 87
Pre-heater modem 88
SMS interface 88
Operating the machine 90
Engine 90
Starting the engine 90
Cold weather starting 91
After starting 91
Turning off the engine 92
Driving 92
Off-road driving 92
On-road driving 93
High/low gear and rear wheel drive 93
ECO mode 94
Adaptive Driveline Control (ADC) modes 95
Regulable ECO 96
Diesel speed boost 97
Differential locks 98
Cruise control 99
Decking blade 100
Boom and grapple 100
Warming up work hydraulics 101
Using the Boom 101
IBC mode 102
Special functions 102
System backup 103
Boom suspended mode 104
Smooth Boom Control (SBC) 105
Boom weight scale – Operation 105
Data transmission and bluetooth connection 107
Grapple reset 107
Calibration 108
Weighing accuracy 108
Batteries and battery charger 109
After using the boom 109
At the End of the Work Day 110
General maintenance 111
Refueling the Machine 111
Cabin windows cleaning and inspection 112
Fluids and lubricants 113
Diesel fuel 113
Bio-Diesel Fuel 114
Minimizing the effect of cold weather on diesel engines 115
Handling and storing diesel fuel 116
Lubricity of diesel fuel 116
Engine oil 117
Diesel engine oil and filter service intervals 117
Diesel engine break-in oil 118
Additional engine oil information 119
Coolant 120
Hydraulic oil requirements 123
Gear oil 124
Brake fluid 124
Grease 125
Cabin tilt fluid 126
Welding instructions 126
Electrical components 127
Batteries 128
Using Booster Batteries 129
Fuses and relays 130
Main fuses 131
Engine compartment fuse box 132
Engine compartment relays 133
Fixed forwarder cabin fuses 134
Fixed forwarder cabin relays 135
Wiring harness fuses and relays 136
G-series forwarder CAN architecture 137
Controller locations 138
Engine Control Unit (ECU) 139
Cabin controller (CAB) area 140
XL4 PC 141
Command Center 142
Telematics components 143
MTG module 144
Antennas 144
Sensors and switches 145
Engine sensors (6 8L) 146
Engine Sensors 1/3 147
Engine Sensors 2/3 148
Engine Sensors 3/3 149
Sensors, air filter and coolant 150
Sensors, ambient temperature 151
Sensors, frame 152
Sensors, drive pedal 153
Sensors, comfort seat base 154
Sensors, standard seat base 155
Sensors, transmission 156
Sensors, brake system 157
Sensors, fuel tank 157
Sensors, hydraulic oil tank 158
Sensors, work hydraulics 159
Sensors, boom 160
Bulbs 160
Grounding points, fixed forwarder cabin 162
Hydraulic pressure measurements 162
Drive hydraulics 163
Check charge pressure 164
Check charge pressure valve setting 165
Maximum drive pressure / Drive pump cut-off 166
Work hydraulics 167
LS pressure difference Delta P 167
Maximum work pressure 168
Auxiliary valve pressure 169
Boom valve LS relief pressures 170
Hydraulic fan pump pressure 171
Brake hydraulics 172
Drive and work brake pressures 173
Loading range pressures 174
Loading pressure 175
Hydraulic oil sampling valve 176
Vacuum pump 177
Frame and boom service positions 177
Engine hoods 178
Lifting the hood 179
Tilting the fuel tank 180
Boom general servicing 181
Changing wheels 182
Anti-slip chain fitting 182
Tracks fitting 1/4 183
Tracks fitting 2/4 183
Tracks fitting 3/4 184
Tracks fitting 4/4 184
Periodic maintenance 185
Introduction 185
Uptime maintenance planner 185
Optional equipment maintenance 185
Pre-heater maintenance 185
Run the pre-heater for a few minutes 186
Fault diagnosis 186
Service codes 187
Central greasing system maintenance 187
Lubrication frequency and volume amount adjustment 188
Reservoir filling 189
System check 190
Troubleshooting 191
Fire protection system maintenance 192
10 hours or daily 192
50 hours or weekly 193
Every 12 months 193
Decking blade 194
Variable loadspace (VLS) 195
IBC maintenance 195
Hidden hoses boom extension 196
Grease the boom 197
Check the tension of hoses 198
Tighten the hose connections 200
Check the clearance of first extension 201
Boom weight scale maintenance 208
Bluetooth paring and battery charger connection 209
Every 10 Hours or Daily 209
Check hydraulic oil level 210
Check the engine oil level 211
Check boom structures visually 212
Every 50 Hours or Weekly 213
Check machine visually 213
Check the high/low gear oil level 214
Check differential oil level 215
Check hub gear oil level 216
Check boom screw joints 217
Check joint pins of the boom 218
Check the grapple and rotator 218
Check bogie casing for leaks 219
Check the cooler cleanness 220
Grease middle joint 222
Check boom slew housing oil level 222
Grease the boom (single extension) 1/2 223
Grease the boom (single extension) 2/2 224
Grease the boom (double extension) 1/2 225
Grease the boom (double extension) 2/2 226
Grease link and grapple 227
Every 250 hours 227
Check the high/low gear oil level 228
Check tyre pressures 228
Check door switch 229
Check secondary exit 230
Check cabin fresh-air filters 231
Every 500 hours 231
Change engine oil and oil filter 232
Replace fuel filters 234
Check the drive belt wear 236
Check crankcase vent tube 237
Check air intake system 238
Check cooling system 239
Check engine coolant level 239
Check electrolyte level of batteries 240
Drain water deposited in boom base 241
Check sideways clearance of the extension booms 242
Check vertical clearance of the extension booms 243
Every 1000 hours 244
Replace air filter elements 245
Test engine coolant 247
Change hydraulic oil 248
Replace hydraulic tank oil filters 250
Replace hydraulic tank breather/dryer 251
Bleed hydraulic tank 251
Change high/low gear oil 252
Replace drive pump filter 253
Grease the driveshafts 254
Grease bogie slew bearings 255
Check wheel rims and fastening bolts 256
Check axle fastening bolts 257
Check air conditioner 258
Change cabin fresh-air filters 259
Replace engine oil bypass filter 260
Clean rotator magnetic plug 261
Tighten rotator screws 262
Check chain guide of double extension boom 263
Every 2000 hours 263
Check valve clearance 1/2 264
Check valve clearance 2/2 266
Change coolant 268
Check engine vibration damper 270
Change differential oil 271
Drain brake cylinders 272
Change bogie casing oil 273
Change hub gear oil 274
Change boom slew housing oil 275
Grease cabin door hinges 276
As required 276
Clean the machine 277
Drain fuel filters 278
Replace drive belt 280
Replace filter-dryer-receiver 281
Check drive brake oil level 286
Change brake pedal circuit oil 287
Adjust brake cylinders 288
Check tension of double extension boom chain 290
Adjust rotator link brakes 291
Transporting, towing and storing 292
Transporting the Machine 292
Tie-down and lifting points 293
Towing the machine 293
Release parking brake cylinders 294
Releasing drive hydraulics 295
Releasing the work brake 296
Releasing the steering 297
Stowing a disabled boom 297
By-passing the boom valve 298
Preparing machine for storage 299
After storage 301
Environment, recycling and post-use 303
Index 304
Attachments 308
Declaration of Conformity template_en 309
specs_1110G_1210G_1510G_en 311
a08020_F_GAS_DOC_en 314
a03420_Forwarder_arm_silicon 316
a08047_LS-pressures_G_Forw_en 318
UMP_1110G_1210G_1510G_T3_T2_EN 320
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 323

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