John Deere 1110G / 1210G / 1510G Tier 2 Operator’s Manual F723236 PDF

Description

John Deere 1110G / 1210G / 1510G Tier 2 Operator’s Manual F723236 – PDF DOWNLOAD

• P/N: F723236_14
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models: 1110G T2 RL, 1210G T2 RL, 1510G T2 RL
• Series: G SERIES
• Serial:
  • 1WJ1110G_ _L004668-
  • 1WJ1210G_ _L002767-
  • 1WJ1510G_ _L004721-

TABLE OF CONTENTS:

John Deere 1110G / 1210G / 1510G Tier 2 Operator’s Manual F723236 – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
California Proposition 65 Warning 11
Declaration of conformity 12
Non-road emissions control warranty statement 12
John Deere forwarder 13
Technical data 13
Machine identification 14
6 8L Engine Identification 15
Safety 16
Follow Laws and Regulations 16
Recognize Safety Information 16
Understand Signal Words 17
Prepare for Emergencies 17
Wear Protective Clothing 18
Handle Chemical Products Safely 18
Install Radio Transmitters Properly 19
Operating 19
Inspect machine 20
Attach Do not Operate Tag 20
Prevent Machine Runaway 21
Use Handholds and Steps 21
Handle Starting Fluids Safely 22
Pay Attention to Bystanders 22
Carry no passengers 23
Use Seat Belt 23
Cabin protective structures 24
ROPS levels 24
Cabin windows 25
Secondary exit 27
Forwarder cabin noise 27
Vibration levels in forwarder cabin 28
Avoid Risks under Difficult Conditions 29
Operate the Boom Safely 30
Do not Overload the Forwarder 30
Stop Working if Machine Gives an Alarm 31
Keep Danger Zone Clear 31
Avoid saw chain shots 32
Avoid Crush Points 33
Avoid Power Lines 33
Driving/Transporting on Public Roads 34
Cold environment operation 34
Ensure Safety before Driving on Frozen Waters 35
Avoid Fires and Explosions 36
What To Do If the Machine Catches Fire? 37
Hand-held fire extinguisher 37
After a fire 38
Maintenance 38
Keep Machine in Good Condition 39
Use Proper Clothing 39
Use Proper Tools 40
Support Cabin Leveling System 41
Secure Cabin Tilt Locking Mechanism 42
Support Machine Properly 42
Service Cooling System Safely 43
Prevent Battery Explosions 43
Prevent Acid Burns 44
Start Only from Operator’s Seat 44
Beware of Exhaust Fumes 45
Avoid High Pressure Fluids 45
Avoid Heating near Pressurized Fluid Lines 46
Make Welding Repairs Safely 46
Service Tires Safely 47
Service Air Conditioner Safely 47
Replace Xenon Worklamps Safely 48
Service Accumulators Safely 48
Service Steering System Safely 49
Refueling and Servicing Fuel System 49
Dispose of Waste Properly 50
Safety Decal Locations 50
Cabin non-text safety decals 51
Machine non-text safety decals 51
Machine text safety decals 52
Warranty 53
Standard Warranty Clauses 53
Standard Warranty 53
Extended Coverage 53
First 250 hours maintenance 53
Periodic Maintenance 54
Machine systems and components 55
Main switch panel 55
Power outlets 56
Anti-skid surfaces, handles and steps 57
Access covers 58
Storage spaces 59
Hydraulic stairs 60
Rotating and leveling cabin 61
Operator’s seat – comfort 62
Tires 63
Tracks, anti-slip chains and wheel ballasting 64
Tracks in winter conditions 65
Track recommendations for winter 65
Boom specifications 67
CF5-XE reach and lifting diagrams 68
CF5-XI reach and lifting diagrams 68
CF5 reach and lifting diagrams 69
CF7-XE and CF7S-XE reach and lifting diagrams 69
CF7-XI and CF7S-XI reach and lifting diagrams 70
CF7 reach and lifting diagrams 70
CF7S reach and lifting diagrams 71
Optional equipment 71
Central greasing system 72
Safety instructions 72
Grease dispenser 73
Front frame 74
Middle joint and rear frame 75
Cabin levelling 76
Boom 76
Dispenser on boom pillar 77
Dispenser on boom base 78
Dispenser on jib boom 79
Centralized manual greasing points 80
Centralized manual greasing, RL cabin 81
Fire protection system 81
Extinguishing system components 82
Forwarder IBC 82
IBC sensor bus 83
External hosing (XE) extension boom 84
Improvements on XE extension 85
Internal hosing (XI) extension boom 86
Improvements on XI extension 87
Chain mechanism and hosing 88
Y-link for XI and XE booms 90
Cameras 91
On-road driving equipment 92
Pre-heater 92
Controls 94
Driving controls 94
Main switch 94
Brake controls 95
Safety switches and emergency stop 96
Ignition switch 97
Dashboard 98
Boom controls 100
Forwarder IBC boom controls 101
Left keypad in forwarder 102
Right keypad in forwarder 103
Extra keypad 104
Lights and wipers 105
Cabin lights and service lights 106
Work lights 107
On-road driving lights 108
Window wipers and washers 109
Right-hand side storage box 110
Central locking system 110
Air Conditioner 111
General system operation 111
Temperature setting 113
Fan control 113
Recirc mode 114
Defrost mode 115
Pre-heater EasyStart timer control panel 115
Setting the time 116
Switching on the pre-heater 117
Changing the heating duration 117
Switching off the pre-heater 118
Heating preselections 118
Preprogramming of preselection 119
Pre-heater modem 120
Mobile control of pre-heater 120
Operating the machine 122
Engine 122
Starting the engine 122
Cold weather starting 123
After starting 123
Turning off the Tier2/Tier3 engine 124
Driving 124
Off-road driving 124
On-road driving 125
Cabin rotating and leveling 126
High/low gear and rear wheel drive 127
Adaptive Driveline Control (ADC) modes 128
Diesel speed boost 129
Differential locks 130
Limited % driving 131
Regulable control for driving percentage 132
Cruise control 132
Decking blade 133
Boom and grapple 133
Warming up work hydraulics 133
Using the Boom 134
IBC mode 135
Special functions 135
Traditional boom control 136
Boom suspended mode 137
Smooth Boom Control (SBC) 138
Boom weight scale – Operation 139
Data transmission and bluetooth connection 140
Grapple reset 141
Calibration 141
Weighing accuracy 141
Batteries and battery charger 143
After using the boom 143
At the End of the Work Day 144
General maintenance 145
Cabin windows cleaning and inspection 145
Cabin interior cleaning and surface sanitation 146
Refueling the Machine 147
Fluids and lubricants 148
Diesel fuel 148
Bio-Diesel Fuel 149
Minimizing the effect of cold weather on diesel engines 150
Handling and storing diesel fuel 151
Lubricity of diesel fuel 151
Engine oil 152
Diesel engine oil and filter service intervals 152
Diesel engine break-in oil 153
Additional engine oil information 154
Engine coolant 155
Hydraulic oil requirements 157
Gear oil 158
Brake fluid 158
Grease 158
Cabin tilt fluid 159
Welding instructions 159
Electrical components 160
Batteries 161
Using Booster Batteries 162
Trickle charging 163
Fuses and relays 164
Main fuses 165
Engine compartment fuse box 166
Engine compartment relays 168
Cabin fuses 169
Cabin relays 171
Wiring harness fuses and relays 172
G-series forwarder CAN architecture 173
Controllers 175
Cabin controller (CAB) 175
HPC21 (High spec) 176
MPC21 177
Telematics components 178
MTG module 179
Antennas 179
Sensors and switches 180
Engine sensors (6 8L) 181
Engine Sensors 1/3 182
Engine Sensors 2/3 183
Engine Sensors 3/3 184
Sensors, air filter and coolant 1110G/1210G/1510G 185
Sensors, ambient temperature 185
Sensors, frame 186
Sensors, drive pedal 186
Sensors, transmission 187
Sensors, brake system 188
Sensors, fuel tank 188
Sensors, hydraulic oil tank 189
Sensors, work hydraulics 189
Sensors, boom 190
Sensors, cabin 191
Bulbs 191
Grounding points 192
Grounding points, R&L cabin – Gen II 193
Hydraulic pressure measurements 193
Drive hydraulics 194
Check charge pressure 195
Maximum drive pressure / Drive pump cut-off 196
Work hydraulics 197
LS pressure difference Delta P 197
Maximum work pressure 198
Auxiliary valve pressure 199
Boom valve LS relief pressures 199
Cabin rotating and leveling pressure 200
Hydraulic fan pump pressure (TimberMatic) 201
Hydraulic fan pump pressure (Manual) 203
Frame brake pressure 204
Brake hydraulics 204
Drive and work brake pressures 205
Loading range pressures 206
Loading pressure 206
Hydraulic oil sampling valve 207
Vacuum pump 208
Frame and boom service positions 208
Engine hoods 209
Lifting the hood 210
Tilt angles of the cabin 211
Tilting the cabin 212
Lowering the cabin 214
Tilting the fuel tank 216
Boom general servicing 218
Changing wheels 219
Anti-slip chain fitting 219
Tracks fitting 1/4 220
Tracks fitting 2/4 220
Tracks fitting 3/4 221
Tracks fitting 4/4 221
Periodic maintenance 222
Introduction 222
Uptime maintenance planner 222
Optional equipment maintenance 222
Central greasing system maintenance 223
Lubrication frequency and volume amount adjustment 223
Reservoir filling 224
System check 225
Troubleshooting 226
Fire protection system maintenance 227
Signal unit removal 228
10 hours or daily 229
50 hours or weekly 229
Every 12 months 230
Checking date of DAFO fire extinguisher 230
Decking blade 231
Variable loadspace (VLS) 232
Boom weight scale maintenance 233
Bluetooth pairing and battery charger connection 234
IBC maintenance 235
Pre-heater maintenance 235
Run the pre-heater and clean surroundings 235
Fault display descriptions 237
Fault diagnosis (EasyStart) 238
Fault diagnosis (Module timer) 239
Service codes 239
Conical sleeve pin tightening 241
Extension booms 242
Check sideways clearance of the extension booms 243
Check tension of double extension boom chains 244
Check vertical clearance of the extension booms 245
Check chain guide of double extension boom 246
Every 10 Hours or Daily 247
Check hydraulic oil level 247
Check the engine oil level 248
Check boom structures visually 249
Tighten conical sleeve pins of the leveling cylinder 250
Every 50 Hours or Weekly 250
Check machine visually 251
Check the high/low gear oil level 252
Check differential oil level 253
Check hub gear oil level 254
Check boom screw joints 255
Check joint pins of the boom 256
Check the grapple and rotator 256
Check bogie casing for leaks 257
Check the cooler cleanness 258
Grease middle joint and frame steering cylinders 260
Check and grease cabin rotation and leveling system 261
Check boom slew housing oil level 262
Grease the boom 1/2 263
Grease the boom (single extension) 2/2 264
Grease the boom (double extension) 2/2 265
Grease the XE boom (single extension) 2/2 266
Grease the XI boom (double extension) 2/2 267
Grease the jib boom equipped with XI extension 268
Grease link and grapple 269
Every 250 hours 269
Check the high/low gear oil level 270
Clean coolant strainer 271
Check tire pressures 272
Check the door switch 273
Check secondary exit 273
Check cabin fresh-air filters 274
Tighten two rotator clamping screws (Indexator) 275
Check the internal hosing of XI extension 276
Every 500 hours 276
Change engine oil and oil filter 277
Replace fuel filters 279
Check the drive belt wear 281
Check crankcase vent tube 282
Check air intake system 283
Check cooling system 284
Check engine coolant level 285
Check electrolyte level of batteries 285
Check clearances of XI/XE extension 286
Every 1000 hours 292
Clean or replace air filter elements 293
Replace hydraulic tank oil filters 294
Replace hydraulic tank breather/dryer 295
Bleed hydraulic tank 296
Change high/low gear oil 297
Replace drive pump filter 298
Grease the driveshafts 298
Grease bogie slew bearings 299
Check wheel rims and fastening bolts 300
Check axle fastening bolts 301
Check air conditioner 302
Change cabin fresh-air filters 303
Check drive brake oil level 303
Adjust brake cylinders 304
Replace engine oil bypass filter 306
Clean rotator magnetic plug 307
Tighten rotator screws 308
Every 2000 hours 309
Check valve clearance 1/2 310
Check valve clearance 2/2 312
Change coolant 314
Change hydraulic oil 315
Change differential oil 317
Drain brake cylinders 318
Change bogie casing oil 318
Change hub gear oil 319
Change boom slew housing oil 320
Grease cabin door hinges 321
As required 321
Clean the machine 321
Drain fuel filters 323
Replace drive belt 325
Replace filter-dryer-receiver 326
Change brake pedal circuit oil 334
Adjust tension of double extension boom chains 335
Adjust the extract and retract chains of the XI extension 337
Installing Y-link hoses 339
Adjust rotator link brakes 340
Drain water deposited in boom base 341
Battery maintenance 341
Seat belt maintenance 342
Transporting, towing and storing 343
Transporting the Machine 343
Tie-down and lifting points 344
Towing the machine 344
Release parking brake cylinders 345
Releasing drive hydraulics 346
Releasing the work brake 347
Releasing the steering 347
Stowing a disabled boom 348
By-passing the boom valve 348
Preparing machine for storage 349
After storage 350
Monthly storage procedure 351
Preparing engine for long-term storage 353
Removing engine from long term storage 353
Environment, recycling and post-use 355
Index 356
Attachments 361
Declaration of Conformity template_en 362
Forwarder_data_sheet_mid_EN 365
a08020_F_GAS_DOC_en 367
a03420_Forwarder_arm_silicon 369
a08047_LS-pressures_G_Forw_en 371
UMP_1110G_1210G_1510G_T3_T2_EN 373
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere_EN 376

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