Operator Manual for John Deere 1110G 1210G 1510G Tier 2 PDF Download

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John Deere 1110G / 1210G / 1510G Tier 2 Operator’s Manual – PDF DOWNLOAD

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John Deere 1110G / 1210G / 1510G Tier 2 Operator’s Manual – PDF DOWNLOAD

P/N: F697748_41
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1110G T2 RL, 1210G T2 RL, 1510G T2 RL
Series: G SERIES
Serial:
1110G Serial: 1WJ1110G004202-
1210G Serial: 1WJ1210G002102-
1510G Serial: 1WJ1510G003604-
Description: 1110G, 1210G, 1510G T2 operator’s manual.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1110G / 1210G / 1510G Tier 2 Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
California Proposition 65 Warning 9
Declaration of conformity 10
Non-road emissions control warranty statement 10
John Deere forwarder 11
Technical data 11
Machine identification 12
6 8L Engine Identification 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
ROPS levels 22
Cabin windows 23
Secondary exit 25
Forwarder cabin noise 25
Vibration levels in forwarder cabin 26
Avoid Risks under Difficult Conditions 27
Operate the Boom Safely 28
Do not Overload the Forwarder 28
Stop Working if Machine Gives an Alarm 29
Keep Danger Zone Clear 29
Avoid saw chain shots 30
Avoid Crush Points 31
Avoid Power Lines 31
Driving/Transporting on Public Roads 32
Cold environment operation 32
Ensure Safety before Driving on Frozen Waters 33
Avoid Fires and Explosions 33
What To Do If the Machine Catches Fire? 34
Hand-held fire extinguisher 35
After a fire 35
Maintenance 36
Keep Machine in Good Condition 36
Use Proper Clothing 37
Use Proper Tools 37
Support Cabin Leveling System 38
Secure Cabin Tilt Locking Mechanism 39
Support Machine Properly 39
Service Cooling System Safely 40
Prevent Battery Explosions 40
Prevent Acid Burns 41
Start Only from Operator’s Seat 41
Beware of Exhaust Fumes 42
Avoid High Pressure Fluids 42
Avoid Heating near Pressurized Fluid Lines 43
Make Welding Repairs Safely 43
Service Tires Safely 44
Service Air Conditioner Safely 44
Replace Xenon Worklamps Safely 45
Service Accumulators Safely 45
Service Steering System Safely 46
Refueling and Servicing Fuel System 46
Dispose of Waste Properly 47
Safety Decal Locations 47
Cabin non-text safety decals 48
Machine non-text safety decals 48
Machine text safety decals 49
Warranty 50
Standard Warranty Clauses 50
Standard Warranty 50
Extended Coverage 50
First 250 hours maintenance 50
Periodic Maintenance 51
Machine systems and components 52
Main switch panel 52
Power outlets 53
Anti-skid surfaces, handles and steps 54
Access covers 55
Storage spaces 56
Hydraulic stairs 57
Rotating and leveling cabin 58
Operator’s seat – comfort 59
Tires 60
Tracks, anti-slip chains and wheel ballasting 61
Tracks in winter conditions 62
Track recommendations for winter (2017) 62
Optional equipment 63
Central greasing system 64
Safety instructions 64
Front frame 65
Middle joint and rear frame 66
Cabin levelling 67
Boom 67
Dispenser on boom pillar 68
Dispenser on boom base 69
Dispenser on jib boom 70
Centralized manual greasing points 71
Cabin damping system 72
Fire protection system 73
Extinguishing system components 74
Intelligent Boom Control (IBC) 74
Concept and cylinder design 75
Forwarder IBC 2 0 75
IBC sensor bus 76
Cameras 76
On-road driving equipment 77
Pre-heater 77
Mud guards for drive shaft openings 78
Controls 79
Driving controls 79
Main switch 79
Brake controls 80
Safety switches and emergency stop 81
Ignition switch 82
Dashboard 83
Boom controls 85
Forwarder IBC boom controls 86
Left keypad in forwarder 87
Right keypad in forwarder 88
Extra keypad 89
Lights and wipers 90
Cabin lights and service lights 91
Work lights 92
On-road driving lights 93
Window wipers and washers 94
Right-hand side storage box 95
Central locking system 95
Air Conditioner 96
General system operation 96
Temperature setting 98
Fan control 98
Recirc mode 99
Defrost mode 100
Pre-heater EasyStart timer control panel 100
Setting the time 101
Switching on the pre-heater 102
Changing the heating duration 102
Switching off the pre-heater 103
Heating preselections 103
Preprogramming of preselection 104
Pre-heater modem 105
SMS interface 105
Operating the machine 107
Engine 107
Starting the engine 107
Cold weather starting 108
After starting 108
Turning off the engine 109
Driving 109
Off-road driving 109
On-road driving 110
Cabin rotating and levelling 111
High/low gear and rear wheel drive 112
Adaptive Driveline Control (ADC) modes 113
Diesel speed boost 114
Differential locks 115
Limited % driving 116
Regulable control for driving percentage 117
Cruise control 117
Decking blade 118
Boom and grapple 118
Warming up work hydraulics 118
Using the Boom 119
IBC mode 120
Special functions 120
System backup 121
Boom suspended mode 122
Smooth Boom Control (SBC) 123
Boom weight scale – Operation 123
Data transmission and bluetooth connection 125
Grapple reset 125
Calibration 126
Weighing accuracy 126
Batteries and battery charger 127
After using the boom 127
At the End of the Work Day 128
General maintenance 129
Cabin windows cleaning and inspection 129
Cabin interior cleaning and surface sanitation 130
Refueling the Machine 131
Fluids and lubricants 132
Diesel fuel 132
Bio-Diesel Fuel 133
Minimizing the effect of cold weather on diesel engines 134
Handling and storing diesel fuel 135
Lubricity of diesel fuel 135
Engine oil 136
Diesel engine oil and filter service intervals 136
Diesel engine break-in oil 137
Additional engine oil information 138
Engine coolant 139
Hydraulic oil requirements 141
Gear oil 142
Brake fluid 142
Grease 142
Cabin tilt fluid 143
Welding instructions 143
Electrical components 144
Batteries 144
Trickle charging 145
Using Booster Batteries 147
Fuses and relays 148
Main fuses 149
Engine compartment fuse box 150
Engine compartment relays 152
Cabin fuses 153
Cabin relays 155
Wiring harness fuses and relays 156
G-series forwarder CAN architecture 157
Controllers 159
Cabin controller (CAB) 159
XL4 PC (High Spec) 160
XM2+, XM2 and XM PC 161
Telematics components 162
MTG module 163
Antennas 163
Sensors and switches 164
Engine sensors (6 8L) 165
Engine Sensors 1/3 166
Engine Sensors 2/3 167
Engine Sensors 3/3 168
Sensors, air filter and coolant 1110G/1210G/1510G 169
Sensors, ambient temperature 169
Sensors, frame 170
Sensors, drive pedal 170
Sensors, transmission 171
Sensors, brake system 172
Sensors, fuel tank 172
Sensors, hydraulic oil tank 173
Sensors, work hydraulics 173
Sensors, boom 174
Sensors, cabin 175
Bulbs 175
Grounding points 176
Grounding points, R&L cabin – Gen II 177
Hydraulic pressure measurements 177
Drive hydraulics 178
Check charge pressure 179
Maximum drive pressure / Drive pump cut-off 180
Work hydraulics 181
LS pressure difference Delta P 181
Maximum work pressure 182
Auxiliary valve pressure 183
Boom valve LS relief pressures 183
Cabin rotating and leveling pressure 184
Hydraulic fan pump pressure 185
Brake hydraulics 186
Drive and work brake pressures 186
Loading range pressures 187
Loading pressure 188
Hydraulic oil sampling valve 188
Vacuum pump 189
Frame and boom service positions 189
Engine hoods 190
Lifting the hood 191
Tilt angles of the cabin 192
Tilting the cabin 193
Lowering the cabin 195
Tilting the fuel tank 197
Boom general servicing 199
Changing wheels 200
Anti-slip chain fitting 200
Tracks fitting 1/4 201
Tracks fitting 2/4 201
Tracks fitting 3/4 202
Tracks fitting 4/4 202
Periodic maintenance 203
Introduction 203
Uptime maintenance planner 203
Optional equipment maintenance 203
Central greasing system maintenance 204
Lubrication frequency and volume amount adjustment 204
Reservoir filling 205
System check 206
Troubleshooting 207
Fire protection system maintenance 208
Signal unit removal 209
10 hours or daily 209
50 hours or weekly 210
Every 12 months 210
Decking blade 211
Variable loadspace (VLS) 212
Hidden hoses boom extension 212
Grease the boom 213
Check the tension of hoses 214
Tighten the hose connections 216
Check the clearance of first extension 217
Boom weight scale maintenance 224
Bluetooth paring and battery charger connection 225
IBC maintenance 226
Pre-heater maintenance 226
Run the pre-heater for a few minutes 226
Fault display descriptions 227
Fault diagnosis (EasyStart) 228
Fault diagnosis (Module timer) 229
Service codes 229
Conical sleeve pin tightening 231
Every 10 Hours or Daily 232
Check hydraulic oil level 232
Check the engine oil level 233
Check boom structures visually 234
Every 50 Hours or Weekly 235
Check machine visually 235
Check the high/low gear oil level 236
Check differential oil level 237
Check hub gear oil level 238
Check boom screw joints 239
Check joint pins of the boom 240
Check the grapple and rotator 240
Check bogie casing for leaks 241
Check the cooler cleanness 242
Grease middle joint 244
Check and grease cabin rotation and leveling system 245
Check boom slew housing oil level 246
Grease the boom 1/2 247
Grease the boom (single extension) 2/2 248
Grease the boom (double extension) 2/2 249
Grease link and grapple 250
Every 250 hours 250
Check the high/low gear oil level 251
Check tire pressures 251
Check the door switch 252
Check secondary exit 252
Check cabin fresh-air filters 253
Every 500 hours 253
Change engine oil and oil filter 254
Replace fuel filters 256
Check the drive belt wear 258
Check crankcase vent tube 259
Check air intake system 260
Check cooling system 261
Check engine coolant level 261
Check electrolyte level of batteries 262
Drain water deposited in boom base 263
Check sideways clearance of the extension booms 264
Check vertical clearance of the extension booms 265
Every 1000 hours 266
Clean or replace air filter elements 267
Replace hydraulic tank oil filters 268
Replace hydraulic tank breather/dryer 269
Bleed hydraulic tank 270
Change high/low gear oil 271
Replace drive pump filter 272
Grease the driveshafts 272
Grease bogie slew bearings 273
Check wheel rims and fastening bolts 274
Check axle fastening bolts 275
Check air conditioner 276
Change cabin fresh-air filters 277
Replace engine oil bypass filter 278
Clean rotator magnetic plug 279
Tighten rotator screws 280
Check chain guide of double extension boom 281
Every 2000 hours 281
Check valve clearance 1/2 282
Check valve clearance 2/2 284
Change coolant 286
Change hydraulic oil 287
Check engine vibration damper 289
Change differential oil 290
Drain brake cylinders 291
Change bogie casing oil 291
Change hub gear oil 292
Change boom slew housing oil 293
Grease cabin door hinges 294
As required 294
Clean the machine 294
Drain fuel filters 296
Replace drive belt 298
Replace filter-dryer-receiver 299
Check drive brake oil level 307
Change brake pedal circuit oil 308
Adjust brake cylinders 309
Adjust the tension of the double extension boom chains 311
Adjust rotator link brakes 312
Transporting, towing and storing 313
Transporting the Machine 313
Tie-down and lifting points 314
Towing the machine 314
Release parking brake cylinders 315
Releasing drive hydraulics 316
Releasing the work brake 316
Releasing the steering 317
Stowing a disabled boom 317
By-passing the boom valve 318
Preparing machine for storage 318
After storage 320
Environment, recycling and post-use 322
Index 323
Attachments 327
Declaration of Conformity template_en 328
specs_1110G_1210G_1510G_en 330
a08020_F_GAS_DOC_en 333
a03420_Forwarder_arm_silicon 335
a08047_LS-pressures_G_Forw_en 337
UMP_1110G_1210G_1510G_T3_T2_EN 339
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 342

S.V 04/24