John Deere 120C & 160CLC Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 120C & 160CLC Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 120C & 160CLC Excavator Operator’s Manual – PDF DOWNLOAD

P/N: OMT188255_UV
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 120C, 160CLC
Series: C SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 120C & 160CLC Excavator Operator’s Manual – PDF DOWNLOAD

Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 20
Avoid Unauthorized Machine Modifications 21
Add Cab Guarding for Special Uses 21
Inspect Machine 21
Stay Clear of Moving Parts 22
Avoid High-Pressure Fluids 22
Avoid High-Pressure Oils 22
Beware of Exhaust Fumes 23
Prevent Fires 23
Prevent Battery Explosions 24
Handle Chemical Products Safely 24
Dispose of Waste Properly 24
Prepare for Emergencies 25
Safety—Operating Precautions 26
Use Steps and Handholds Correctly 26
Start Only From Operator’s Seat 26
Use and Maintain Seat Belt 26
Prevent Unintended Machine Movement 26
Avoid Work Site Hazards 26
Keep Riders Off Machine 27
Avoid Backover Accidents 27
Avoid Machine Tip Over 28
Use Special Care When Lifting Objects 28
Add and Operate Attachments Safely 29
Safety—Maintenance Precautions 30
Park and Prepare for Service Safely 30
Service Cooling System Safely 30
Remove Paint Before Welding or Heating 30
Make Welding Repairs Safely 31
Drive Metal Pins Safely 31
Safety—Safety Signs 32
Safety Signs 32
Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped 32
Safety Signs Installed on Hydraulic Coupler—If Equipped 33
Operation—Operator’s Station 36
Pedals, Levers, and Panels 36
Monitor Panel 36
Monitor Panel Functions 37
Front Switch Panel 38
Front Switch Panel Functions 39
Rear Switch Panel 40
Horn 40
Pilot Control Shutoff Lever 41
Travel Alarm and Travel Alarm Cancel Switch 41
Cab Heater and Air Conditioner 41
Cab Heater and Air Conditioner Monitor Display Diagnostic Function 43
Operating AM/FM Radio 43
Secondary Exit Tool 44
Opening Upper Front (Secondary Exit) Window 44
Removing And Storing Lower Front Window 45
Opening Side Windows 45
Opening And Closing Roof Exit Cover 46
Adjusting Operator Seat 46
Operation—Operating the Machine 47
Before Starting Work 47
Operator’s Daily Machine Check Before Starting 47
Starting Engine 47
Cold Weather Warm-Up 49
Travel Pedals and Levers 49
Locking the Hydraulic Coupler to the Attachment 51
Unlocking the Hydraulic Coupler From the Attachment 52
Control Lever Pattern Operation 52
Control Lever Pattern Conversion 53
Operating Backfill Blade—If Equipped 54
Operating Tips—Backfill Blade 55
Operating In Water and Mud 55
Driving Up a Steep or Slippery Slope 55
Lifting 55
Lower Boom With Engine Stopped 56
Parking 58
Transporting 120C Excavator Equipped With Long Arm 58
Loading And Unloading For Transport 60
Towing 60
Lifting Machine 61
Maintenance—Machine 62
Diesel Engine Oil — Tier 2 and Stage II 62
Diesel Engine Oil and Filter Service Intervals 62
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 63
Drain Intervals for Diesel Engine Coolant 64
John Deere COOL-GARD™ II Coolant Extender 65
Supplemental Coolant Additives 65
Operating in Warm Temperature Climates 66
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 66
Testing Diesel Engine Coolant 67
Diesel Fuel 68
BioDiesel Fuel 69
Testing Diesel Fuel 71
Handling and Storing Diesel Fuel 71
Alternative and Synthetic Lubricants 71
Diesel Engine Break-In Oil 71
Hydraulic Oil 72
Swing Gearbox And Travel Gearbox Oils 73
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 74
Maintenance—Periodic Maintenance 75
Service Machine at Specified Intervals 75
Check Hour Meter Regularly 75
Prepare Machine for Maintenance 75
Open Access Doors—160DLC 75
Open Engine Hood 75
Fuel Tank 76
Hydraulic Breaker and Crusher Attachments 76
Maintenance and Repair Record Keeping System 76
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 77
Periodic Maintenance Record Keeping System 77
Maintenance—As Required 80
Clean Fuel Tank Inlet Screen 80
Drain Water and Sediment From Fuel Tank Sump 80
Drain Water Separator 80
Bleed Fuel System 80
Clean Radiator Air Inlet Screen 81
Clean Air Cleaner Dust Valve 81
Check Windshield Washer Fluid Level 81
Check And Adjust Track Sag 82
Maintenance—Every 10 Hours or Daily 84
Check Engine Oil Level 84
Check Recovery Tank Coolant Level 84
Check Hydraulic Oil Tank Level 86
Lubricate Hydraulic Coupler—If Equipped 87
Maintenance—Every 100 Hours 88
Grease Working Tool Pivots 88
Maintenance—Initial Service – 250 Hours 89
Change Engine Break-in Oil And Replace Filter 89
Maintenance—Every 250 Hours 90
Check Swing Gearbox Oil Level 90
Drain Hydraulic Oil Tank Sump 90
Check Radiator Coolant Level 90
Check Battery Electrolyte Level and Terminals 91
Check Travel Gearbox Oil Level 93
Clean Or Replace Primary Air Cleaner Element 94
Check and Adjust A/C Belt 95
Take Engine Oil Sample 95
Maintenance—Every 500 Hours 96
Grease Front End Pin Joints 96
Grease Swing Bearing 96
Grease Swing Bearing Gear 97
Replace Water Separator 98
Replace Fuel Filter 98
Change Engine Oil And Replace Filter 98
Check Air Intake Hoses 99
Clean Cab Fresh Air and Recirculating Air Filters 99
Maintenance—Every 1000 Hours 101
Change Swing Gearbox Oil 101
Replace Hydraulic Oil Tank Filter 101
Clean the Engine Crankcase Ventilation Tube 102
Replace Pilot System Oil Filter 102
Inspect Fan Belt 103
Replace Air Cleaner Elements 103
Replace Air Cleaner Dust Valve 104
Maintenance—Every 2000 Hours 105
Drain Cooling System 105
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 106
Cooling System Fill and Deaeration Procedure 106
Adjust Engine Valve Lash 107
Change Travel Gearbox Oil 107
Maintenance—Every 4000 Hours 108
Change Hydraulic Tank Oil and Clean Suction Screen—120C 108
Change Hydraulic Tank Oil and Clean Suction Screen—160CLC 110
Miscellaneous—Machine 113
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 113
Do Not Service Control Valves, Cylinders, Pumps, or Motors 113
Precautions for Alternator and Regulator 113
Reading Engine Diagnostic Trouble Codes Without Laptop Computer 113
Engine Diagnostic Trouble Codes 116
Handling, Checking, and Servicing Batteries Carefully 116
Using Battery Charger 117
Using Booster Batteries—24-Volt System 118
Replacing Batteries 119
Welding On Machine 119
Clean Machine Regularly 119
Adding 12-Volt Accessories 120
Replacing Fuses 120
Replacing Bucket Teeth 121
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 122
Adjusting Bucket to Arm Joint 123
Removing Bucket 124
Track Sag General Information 124
Check Track Shoe Hardware 124
Unified Inch Bolt and Screw Torque Values 125
Metric Bolt and Screw Torque Values 126
Miscellaneous—Operational Checkout 128
Operational Checkout 128
Operator Station Checks—Key Switch On, Engine Off 128
Operator Station Checks—Engine On 129
Miscellaneous Checks 138
Miscellaneous—Troubleshooting 140
Using Troubleshooting Charts 140
Engine 140
Electrical System 143
Hydraulic System 145
Miscellaneous—Storage 148
Prepare Machine for Storage 148
Miscellaneous—Machine Numbers 149
Record Product Identification Number (PIN) 149
Record Engine Serial Number 149
Record Travel Motor Serial Numbers 149
Record Swing Motor Serial Number 149
Record Hydraulic Pump Serial Number 150
Hydraulic Coupler Serial Number—If Equipped 150
Keep Proof of Ownership 151
Keep Machines Secure 151
Miscellaneous—Specifications 153
120C Engine Specifications 153
120C Drain and Refill Capacities 153
120C Machine Specifications 153
120C Working Ranges 155
Lift Capacity—KG (LB)(without blade and rubber track) 157
Lift Capacity—KG (LB)(blade on the ground and rubber track) 157
Lift Capacity—KG (LB)(blade on the ground) 158
Lift Capacity—KG (LB)(without blade) 159
Lift Capacity—KG (LB)(blade on the ground) 160
Lift Capacity—KG (LB)(without blade) 161
Lift Capacity—KG (LB)(blade on the ground) 162
Lift Capacity—KG (LB)(without blade and rubber track) 163
Lift Capacity—KG (LB)(blade on the ground and rubber track) 164
Lift Capacity—KG (LB)(without blade) 165
Lift Capacity—KG (LB)(blade on the ground) 166
Lift Capacity—KG (LB)(blade on the ground) 167
Lift Capacity—KG (LB)(without blade) 168
160CLC Engine Specifications 169
160CLC Drain and Refill Capacities 170
160CLC Machine Specifications 170
160CLC Working Ranges 172
Lift Capacity—KG (LB) 174
Lift Capacity—KG (LB) 174
Lift Capacity—KG (LB) 175
Lift Capacity—KG (LB) 176
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 26
Section 1-4 30
Section 1-5 32
Section 2-1 36
Section 2-2 47
Section 3-1 62
Section 3-2 75
Section 3-3 80
Section 3-4 84
Section 3-5 88
Section 3-6 89
Section 3-7 90
Section 3-8 96
Section 3-9 101
Section 3-10 105
Section 3-11 108
Section 4-1 113
Section 4-2 128
Section 4-3 140
Section 4-4 148
Section 4-5 149
Section 4-6 153

S.V 03/24