John Deere 1210E 1510E T2 build on IT4 platform Operator’s Manual – PDF DOWNLOAD

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John Deere 1210E 1510E T2 build on IT4 platform Operator’s Manual – PDF DOWNLOAD

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John Deere 1210E 1510E T2 build on IT4 platform Operator’s Manual – PDF DOWNLOAD

P/N: F682270GENI_XU
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1210E IT4 T2, 1510E IT4 T2
Series: E SERIES
Serial: 1WJ1210E001503-1697, 1WJ1510E003004-3211
Description: Operator’s instructions for machines equipped with Gen I Rotating and Levelling Cabin.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1210E 1510E T2 build on IT4 platform Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 10
Foreword 10
Declaration of conformity 10
John Deere forwarder 11
Machine identification 12
Engine Identification 13
Forwarder brochures 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passangers 21
Use Seat Belt 21
Cabin protective structures 22
Secondary exit 23
Forwarder cabin noise 23
Vibration levels in forwarder cabin 24
Avoid Risks under Difficult Conditions 25
Operate the Boom Safely 26
Do not Overload the Forwarder 26
Operate the Machine Equipped with ALS Safely 27
Stop Working if Machine Gives an Alarm 27
Keep Danger Zone Clear 28
Avoid saw chain shots 28
Avoid Crush Points 29
Avoid Power Lines 30
Driving/Transporting on Public Roads 30
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Lift Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Avoid High Pressure Fluids 40
Avoid Heating near Pressurized Fluid Lines 41
Make Welding Repairs Safely 41
Service Tires Safely 42
Service Air Conditioner Safely 42
Replace Xenon Worklamps Safely 43
Service Accumulators Safely 43
Service Steering System Safely 44
Refueling and Servicing Fuel System 44
Dispose of Waste Properly 45
Safety Decal Locations 45
Cabin Safety Decals 45
Machine Safety Decals 46
Non-text Safety Decals 47
Warranty 48
Standard Warranty Clauses 48
Standard Warranty 48
Extended Coverage 48
Periodic Maintenance 48
Machine systems and components 49
Cabin 49
Electric system 50
Batteries 51
Main switch panel 52
Power outlets 53
Fuses and relays 54
Battery center tab fuse 55
Engine room fuses 56
Engine room relays 57
Under cabin fuses 58
Under cabin relays 59
Cabin fuses 60
Cabin relays 62
Wiring harness fuses and relays 63
Machine control system 64
Engine Control Unit (ECU) 65
Engine sensors (6 8L) 66
Engine Sensors 1/3 67
Engine Sensors 2/3 68
Engine Sensors 3/3 69
Sensors, air intake system and coolant 70
Sensors, ambient temperature 71
Sensors, hydraulic oil tank 72
Sensors, transmission 73
Sensors, VarioSpeed™ gear box 74
Sensors, brake system 75
Sensors, fuel tank 76
Sensors, frame 77
Sensors, boom 78
Sensors, cabin 79
Sensors, work hydraulics 80
Bulbs 80
Grounding points, frame 82
Grounding points, cabin 83
Telematics components 84
Modules 85
Antennas 86
Optional equipment 86
Central greasing system 87
Safety instructions 87
Front frame 1 88
Front frame 2 89
Middle joint and rear frame 90
Cabin levelling 91
Boom 92
Dispenser on boom base 93
Dispenser on boom pillar 94
Dispenser on jib boom 95
Intelligent Boom Control (IBC) 96
Concept 97
System architecture 98
Cylinder design with embedded sensoring 99
IBC controller 100
Controls 101
Driving controls 101
Main switch 102
Safety switches and emergency stop 103
Ignition switch 104
Dashboard 105
Boom controls 107
Boom controls with IBC system 108
Left keypad in forwarder 109
Right keypad in forwarder 110
Extra keypad 111
Lights and wipers 112
Cabin lights and service lights 113
Work lights 114
Driving lights 115
Window wipers and washers 116
Right-hand side storage box 117
Central locking system 118
Air Conditioner 119
General system operation 119
Temperature setting 121
Fan control 122
Recirc mode 123
Defrost mode 124
Pre-heater system 125
Operation sequences 126
Setting the timer 127
Switching on the heater 128
Heating pre-selection 129
Switching off the heater 130
Changing the Heating Duration 131
Remote control 131
Operating the machine 133
Engine 133
Starting the engine 133
Cold weather starting 134
After starting 134
Turning off the engine 135
Driving 135
Off-road driving 135
On-road driving 136
Cabin rotating and levelling 137
High/low gear and rear wheel drive 137
Variospeed driving 138
ECO mode 139
Diesel speed boost 140
Differential locks 141
Cruise control 142
Decking blade 143
Boom and grapple 143
Warming up work hydraulics 144
Using the Boom 145
IBC mode 146
Special functions 146
System backup 147
Boom suspended mode 148
After using the boom 149
At the End of the Work Day 149
General maintenance 150
Refueling the Machine 150
Fluids and lubricants 151
Diesel fuel 151
Bio-Diesel Fuel 152
Minimizing the effect of cold weather on diesel engines 153
Handling and storing diesel fuel 154
Lubricity of diesel fuel 154
Engine oil 155
Diesel engine oil and filter service intervals 155
Diesel engine break-in oil 156
Additional engine oil information 157
Coolant 158
Hydraulic oil requirements 161
Gear oil 162
Brake fluid 163
Grease 164
Cabin tilt fluid 165
Hydraulic pressure measurements 165
Drive hydraulics 166
Check charge pressure 166
Check charge pressure valve setting 167
Maximum drive pressure 168
Checking drive motor flushing pressure 169
Work hydraulics 169
LS pressure difference Delta P 170
Maximum work pressure 171
Auxiliary valve pressure 172
Boom valve LS relief pressures 173
Checking cabin rotating and levelling pressure 174
Hydraulic fan pump pressure 175
Brake hydraulics 175
Drive and work brake pressures 176
Loading range pressures 177
Loading pressure 178
Engine hoods 179
Operating front hood 180
Operating front hood without electric power 181
Frame and boom service positions 181
Tilting the cabin 182
Lowering the cabin 184
Tilting the fuel tank 185
Boom maintenance 186
Changing Wheels 187
Tracks, chains and wheel ballasting 188
Anti-Slip Fitting 189
Tracks fitting 1/4 190
Tracks fitting 2/4 191
Tracks fitting 3/4 192
Tracks fitting 4/4 193
Cabin windows cleaning 194
Vacuum pump 195
Hydraulic oil sampling valve 196
Using Booster Batteries 196
Welding instructions 197
Periodic maintenance 198
Introduction 198
Uptime maintenance planner 198
Optional equipment maintenance 198
Pre-heater maintenance 199
Run the pre-heater for a few minutes 199
Fault diagnosis 200
Service codes 200
Greasing system maintenance 202
Lubrication frequency and volume amount adjustment 203
Reservoir filling 204
System check 205
Troubleshooting 206
Fire protection system maintenance 207
10 hours or daily 208
50 hours or weekly 209
Every 12 months 210
Decking blade 211
Variable loadspace (VLS) 212
Active loadspace (ALS) 213
ALS – maintenance every 10 hours or daily 214
ALS – maintenance every 50 hours or weekly 215
ALS – maintenance every 250 hours 216
ALS – maintenance every 12 months 217
Disassembly of telescopic stakes 218
Variospeed 219
Check the Variospeed gear oil level 219
Change Variospeed gear oil 220
Variospeed gearbox clutch adjusment 221
Hidden hoses boom extension 222
Grease the boom 223
Check the tension of hoses 224
Tighten the hose connections 226
Boom weight scale maintenance 227
Bluetooth paring and battery charger connection 228
IBC maintenance 229
Every 10 Hours or Daily 229
Check hydraulic oil level 230
Check the engine oil level 231
Check boom structures visually 232
Every 50 Hours or Weekly 233
Check machine visually 233
Check the high/low gear oil level 234
Check differential oil level 235
Check hub gear oil level 236
Check boom screw joints 237
Check joint pins of the boom 238
Check the grapple and rotator 239
Check bogie casing for leaks 240
Check the cooler cleanness 241
Grease middle joint 242
Check and grease cabin rotation and levelling system 243
Check boom slew housing oil level 244
Grease the boom (single extension) 1/2 245
Grease the boom (single extension) 2/2 246
Grease the boom (double extension) 1/2 247
Grease the boom (double extension) 2/2 248
Grease link and grapple 249
Every 250 hours 249
Check the high/low gear oil level 250
Check bogie casing oil quality and level 251
Check tyre pressures 252
Check the door switch 253
Check cabin fresh-air filters 254
Check sideways clearance of the extension booms 255
Check vertical clearance of the extension booms 256
Every 500 hours 257
Change engine oil and oil filter 258
Replace fuel filters 260
Check the drive belt wear 262
Check crankcase vent tube 263
Check air intake system 264
Check cooling system 265
Check engine coolant level 266
Drain water deposited in boom base 267
Check electrolyte level of batteries 268
Every 1000 hours 269
Replace air filter elements 270
Test engine coolant 272
Change hydraulic oil 273
Replace hydraulic tank oil filters 275
Replace hydraulic tank breather 276
Bleed hydraulic tank 277
Change high/low gear oil 278
Replace drive pump filter 279
Grease the driveshafts 280
Grease bogie slew bearings 281
Check wheel rims and fastening bolts 282
Check axle fastening bolts 283
Check air conditioner 284
Change cabin fresh-air filters 285
Replace Puradyn filter element 286
Clean rotator magnetic plug 287
Tighten rotator bottom screws 288
Check chain guide of double extension boom 289
Every 2000 hours 289
Check valve clearance 1/2 290
Check valve clearance 2/2 292
Change coolant 294
Check engine vibration damper 296
Change differential oil 297
Change bogie casing oil 298
Change hub gear oil 299
Change boom slew housing oil 300
As required 301
Clean the machine 302
Replace coolant filter 303
Drain fuel filters 304
Replace drive belt 306
Replace filter-dryer-receiver 307
Check secondary exit 316
Check drive brake oil level 317
Check brake cylinders 318
Change brake pedal circuit oil 319
Adjust brake cylinders 320
Check tension of double extension boom chain 322
Adjust rotator link brakes 323
Transporting, towing and storing 324
Transporting the Machine 324
Tie-down and lifting points 325
Towing the machine 325
Release parking brake cylinders 326
Releasing drive hydraulics 327
Releasing the work brake 328
Releasing the steering 329
Stowing a disabled boom 329
By-passing the boom valve 330
Preparing machine for storage 331
After storage 333
Environment, recycling and post-use 335
Index 336
Attachments 340
Declaration of Conformity template_en 341
1210E_IT4_en 343
1510E_IT4_en 346
Fixed_cabin_brochure_en 349
a03420_Forwarder_arm_silicon 352
UMP_1210E_1510E_T3_T2_(IT4)_FFC_EN 354
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 357

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