John Deere 1210G / 1510G Tier 3 Operator’s Manual PDF

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John Deere 1210G / 1510G Tier 3 Fixed Cabin, Gen II Operator’s Manual – PDF DOWNLOAD

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John Deere 1210G / 1510G Tier 3 Fixed Cabin, Gen II Operator’s Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 1210G / 1510G Tier 3 Fixed Cabin, Gen II Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
California Proposition 65 Warning 9
Declaration of conformity 10
Non-road emissions control warranty statement 10
John Deere forwarder 11
Technical data 11
Machine identification 12
6 8L Engine Identification 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
ROPS levels 22
Cabin windows 23
Secondary exit 25
Forwarder cabin noise 25
Vibration levels in forwarder cabin 26
Avoid Risks under Difficult Conditions 27
Operate the Boom Safely 28
Do not Overload the Forwarder 28
Stop Working if Machine Gives an Alarm 29
Keep Danger Zone Clear 29
Avoid saw chain shots 30
Avoid Crush Points 31
Avoid Power Lines 31
Driving/Transporting on Public Roads 32
Cold environment operation 32
Ensure Safety before Driving on Frozen Waters 33
Avoid Fires and Explosions 33
What To Do If the Machine Catches Fire? 34
Hand-held fire extinguisher 35
After a fire 35
Maintenance 36
Keep Machine in Good Condition 36
Use Proper Clothing 37
Use Proper Tools 37
Secure Cabin Tilt Locking Mechanism 38
Support Machine Properly 38
Service Cooling System Safely 39
Prevent Battery Explosions 39
Prevent Acid Burns 40
Start Only from Operator’s Seat 40
Beware of Exhaust Fumes 41
Exhaust filter maintenance 41
Avoid High Pressure Fluids 42
Avoid Heating near Pressurized Fluid Lines 42
Make Welding Repairs Safely 43
Service Tires Safely 43
Service Air Conditioner Safely 44
Replace Xenon Worklamps Safely 44
Service Accumulators Safely 45
Service Steering System Safely 46
Refueling and Servicing Fuel System 46
Dispose of Waste Properly 47
Safety Decal Locations 47
Cabin non-text safety decals 48
Machine non-text safety decals 48
Machine text safety decals 49
Warranty 50
Standard Warranty Clauses 50
Standard Warranty 50
Extended Coverage 50
First 250 hours maintenance 50
Periodic Maintenance 51
Machine systems and components 52
Main switch panel 52
Power outlets 53
Anti-skid surfaces, handles and steps 54
Access covers 55
Storage spaces 56
Hydraulic stairs 57
Fixed forwarder cabin 58
Operator’s seat – comfort 59
Seat rotation 60
Cabin camera 61
Heating and air conditioning 61
Tires 62
Tracks, anti-slip chains and wheel ballasting 63
Tracks in winter conditions 64
Track recommendations for winter (2017) 64
Optional equipment 65
Central greasing system 66
Safety instructions 66
Front frame 67
Middle joint and rear frame 68
Boom 69
Dispenser on boom pillar 69
Dispenser on boom base 70
Dispenser on jib boom 71
Centralized manual greasing points 72
Fire protection system 73
Extinguishing system components 74
Environmental kit 74
Intelligent Boom Control (IBC) 75
Concept and cylinder design 75
Forwarder IBC 2 0 76
IBC sensor bus 76
Central locking system 77
Rear frame camera 78
On-road driving equipment 78
Pre-heater 79
Mud guards for drive shaft openings 79
Controls 80
Driving controls 80
Main switch 81
Brake controls 82
Safety switches and emergency stop 83
Ignition switch 83
Dashboard 84
Boom controls 86
Forwarder IBC boom controls 87
Left keypad in forwarder 88
Right keypad in forwarder 89
Extra keypad 90
Lights and wipers 91
Cabin lights 92
Service lights 93
Work lights 94
On-road driving lights 95
Window wipers and washers 96
Accessory switches and connectors 97
Air conditioner 97
Fan speed 98
Temperature 99
Recirc mode 99
Defrost 99
Indicator lights 100
Pre-heater EasyStart timer control panel 100
Setting the time 101
Switching on the pre-heater 102
Changing the heating duration 102
Switching off the pre-heater 103
Heating preselections 103
Preprogramming of preselection 104
Pre-heater modem 105
SMS interface 105
Operating the machine 107
Engine 107
Starting the engine 107
Cold weather starting 108
After starting 108
Turning off the engine 109
Driving 109
Off-road driving 109
On-road driving 110
High/low gear and rear wheel drive 111
Adaptive Driveline Control (ADC) modes 112
Diesel speed boost 113
Differential locks 114
Limited % driving 115
Regulable control for driving percentage 116
Cruise control 116
Decking blade 117
Boom and grapple 117
Warming up work hydraulics 117
Using the Boom 118
IBC mode 119
Special functions 119
System backup 120
Boom suspended mode 121
Smooth Boom Control (SBC) 122
Boom weight scale – Operation 122
Data transmission and bluetooth connection 124
Grapple reset 124
Calibration 125
Weighing accuracy 125
Batteries and battery charger 126
After using the boom 126
At the End of the Work Day 127
General maintenance 128
Cabin windows cleaning and inspection 128
Cabin interior cleaning and surface sanitation 129
Refueling the Machine 130
Fluids and lubricants 131
Diesel fuel 131
Bio-Diesel Fuel 132
Minimizing the effect of cold weather on diesel engines 133
Handling and storing diesel fuel 134
Lubricity of diesel fuel 134
Engine oil 135
Diesel engine oil and filter service intervals 135
Diesel engine break-in oil 136
Additional engine oil information 137
Engine coolant 138
Hydraulic oil requirements 140
Gear oil 141
Brake fluid 141
Grease 141
Cabin tilt fluid 142
Welding instructions 142
Electrical components 143
Batteries 143
Trickle charging 144
Using Booster Batteries 146
Fuses and relays 147
Main fuses 148
Engine compartment fuse box 149
Engine compartment relays 151
Fixed forwarder cabin fuses 152
Fixed forwarder cabin relays 154
Wiring harness fuses and relays 155
G-series forwarder CAN architecture 156
Controller locations 158
Cabin controller (CAB) area 159
XL4 PC (High Spec) 160
XM2+, XM2 and XM PC 161
Telematics components 162
MTG module 163
Antennas 163
Sensors and switches 164
Engine sensors (6 8L) 165
Engine Sensors 1/3 166
Engine Sensors 2/3 167
Engine Sensors 3/3 168
Sensors, air filter and coolant 1110G/1210G/1510G 169
Sensors, ambient temperature 169
Sensors, frame 170
Sensors, drive pedal 170
Sensors, comfort seat base 171
Sensors, standard seat base 171
Sensors, transmission 172
Sensors, brake system 173
Sensors, fuel tank 173
Sensors, hydraulic oil tank 174
Sensors, work hydraulics 174
Sensors, boom 175
Grounding points 175
Grounding points, fixed cabin – Gen I 176
Hydraulic pressure measurements 176
Drive hydraulics 177
Check charge pressure 178
Maximum drive pressure / Drive pump cut-off 179
Work hydraulics 180
LS pressure difference Delta P 180
Maximum work pressure 181
Auxiliary valve pressure 182
Boom valve LS relief pressures 182
Hydraulic fan pump pressure 184
Brake hydraulics 185
Drive and work brake pressures 185
Loading range pressures 186
Loading pressure 187
Hydraulic oil sampling valve 187
Vacuum pump 188
Frame and boom service positions 188
Engine hoods 189
Lifting the hood 190
Tilt angles of the cabin 191
Tilting the cabin 192
Lowering the cabin 194
Tilting the fuel tank 196
Boom general servicing 198
Changing wheels 199
Anti-slip chain fitting 199
Tracks fitting 1/4 200
Tracks fitting 2/4 200
Tracks fitting 3/4 201
Tracks fitting 4/4 201
Periodic maintenance 202
Introduction 202
Uptime maintenance planner 202
Optional equipment maintenance 202
Central greasing system maintenance 203
Lubrication frequency and volume amount adjustment 203
Reservoir filling 204
System check 205
Troubleshooting 206
Fire protection system maintenance 207
Signal unit removal 208
10 hours or daily 208
50 hours or weekly 209
Every 12 months 209
Decking blade 210
Variable loadspace (VLS) 211
IBC maintenance 211
Hidden hoses boom extension 212
Grease the boom 213
Check the tension of hoses 214
Tighten the hose connections 216
Check the clearance of first extension 217
Boom weight scale maintenance 224
Bluetooth paring and battery charger connection 225
Pre-heater maintenance 225
Run the pre-heater for a few minutes 226
Fault display descriptions 227
Fault diagnosis (EasyStart) 228
Fault diagnosis (Module timer) 229
Service codes 229
Conical sleeve pin tightening 231
Every 10 Hours or Daily 232
Check hydraulic oil level 232
Check the engine oil level 233
Check boom structures visually 234
Every 50 Hours or Weekly 235
Check machine visually 235
Check the high/low gear oil level 236
Check differential oil level 237
Check hub gear oil level 238
Check boom screw joints 239
Check joint pins of the boom 240
Check the grapple and rotator 240
Check bogie casing for leaks 241
Check the cooler cleanness 242
Grease middle joint 244
Check boom slew housing oil level 244
Grease the boom 1/2 245
Grease the boom (single extension) 2/2 246
Grease the boom (double extension) 2/2 247
Grease link and grapple 248
Every 250 hours 248
Check the high/low gear oil level 249
Check tire pressures 249
Check door switch 250
Check secondary exit 251
Check cabin fresh-air filters 252
Every 500 hours 252
Change engine oil and oil filter 253
Replace fuel filters 255
Check the drive belt wear 257
Check crankcase vent tube 258
Check air intake system 259
Check cooling system 260
Check engine coolant level 260
Check electrolyte level of batteries 261
Drain water deposited in boom base 262
Check sideways clearance of the extension booms 263
Check vertical clearance of the extension booms 264
Every 1000 hours 265
Clean or replace air filter elements 266
Replace hydraulic tank oil filters 267
Replace hydraulic tank breather/dryer 268
Bleed hydraulic tank 269
Change high/low gear oil 270
Replace drive pump filter 271
Grease the driveshafts 271
Grease bogie slew bearings 272
Check wheel rims and fastening bolts 273
Check axle fastening bolts 274
Check air conditioner 275
Change cabin fresh-air filters 276
Replace engine oil bypass filter 277
Clean rotator magnetic plug 278
Tighten rotator screws 279
Check chain guide of double extension boom 280
Every 2000 hours 280
Check valve clearance 1/2 281
Check valve clearance 2/2 283
Change coolant 285
Change hydraulic oil 286
Check engine vibration damper 288
Change differential oil 289
Drain brake cylinders 290
Change bogie casing oil 290
Change hub gear oil 291
Change boom slew housing oil 292
Grease cabin door hinges 293
As required 293
Clean the machine 293
Drain fuel filters 295
Replace drive belt 297
Replace filter-dryer-receiver 298
Check drive brake oil level 302
Change brake pedal circuit oil 303
Adjust brake cylinders 304
Adjust the tension of the double extension boom chains 306
Adjust rotator link brakes 307
Transporting, towing and storing 308
Transporting the Machine 308
Tie-down and lifting points 309
Towing the machine 309
Release parking brake cylinders 310
Releasing drive hydraulics 311
Releasing the work brake 311
Releasing the steering 312
Stowing a disabled boom 312
By-passing the boom valve 313
Preparing machine for storage 313
After storage 315
Environment, recycling and post-use 317
Index 318
Attachments 322
Declaration of Conformity template_en 323
specs_1110G_1210G_1510G_en 325
a08020_F_GAS_DOC_en 328
a03420_Forwarder_arm_silicon 330
a08047_LS-pressures_G_Forw_en 332
UMP_1110G_1210G_1510G_T3_T2_EN 334
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 337

S.V 04/24