John Deere 1210G 1510G Tier 3Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1210G 1510G Tier 3Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1210G 1510G Tier 3Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F697820_QZ
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1210, 1510G T3 FFC
Series: G SERIES
Serial:

1210G002102-2490
1510G003604-4133
1210G T3 FFC and 1510G T3 FFC Operator’s instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1210G 1510G Tier 3Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
California Proposition 65 Warning 9
Declaration of conformity 10
Non-road emissions control warranty statement 10
John Deere forwarder 11
Technical data 11
Machine identification 12
6 8L Engine Identification 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
Cabin windows 22
Secondary exit 24
Forwarder cabin noise 25
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 28
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 30
Driving/Transporting on Public Roads 31
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Support Cabin Leveling System 37
Secure Cabin Tilt Locking Mechanism 38
Support Machine Properly 38
Service Cooling System Safely 39
Prevent Battery Explosions 39
Prevent Acid Burns 40
Start Only from Operator’s Seat 40
Beware of Exhaust Fumes 41
Exhaust filter maintenance 41
Avoid High Pressure Fluids 42
Avoid Heating near Pressurized Fluid Lines 42
Make Welding Repairs Safely 43
Service Tires Safely 43
Service Air Conditioner Safely 44
Replace Xenon Worklamps Safely 44
Service Accumulators Safely 45
Service Steering System Safely 46
Refueling and Servicing Fuel System 46
Dispose of Waste Properly 47
Safety Decal Locations 47
Cabin non-text safety decals 48
Machine non-text safety decals 48
Machine text safety decals 49
Warranty 50
Standard Warranty Clauses 50
Standard Warranty 50
Extended Coverage 50
First 250 hours maintenance 50
Periodic Maintenance 51
Machine systems and components 52
Main switch panel 52
Power outlets 53
Fixed forwarder cabin 54
Operator’s seat – comfort 55
Seat rotation 56
Forward camera 57
Reverse camera 58
Heating and air conditioning 59
Tires 60
Tracks, anti-slip chains and wheel ballasting 61
Tracks in winter conditions 62
Track recommendations for winter 62
Controls 63
Driving controls 63
Main switch 64
Safety switches and emergency stop 65
Ignition switch 65
Dashboard 66
Boom controls 68
Forwarder IBC boom controls 69
Left keypad in forwarder 70
Right keypad in forwarder 71
Extra keypad 72
Lights and wipers 73
Cabin lights and service lights 74
Work lights 75
Driving lights 76
Window wipers and washers 77
Accessory switches and connectors 79
Air conditioner 80
Fan speed 81
Temperature 82
Recirc mode 82
Defrost 83
Indicator lights 84
Pre-heater EasyStart timer control panel 85
Operation sequences 86
Setting the time 87
Switching on the pre-heater 88
Changing the heating duration 88
Switching off the pre-heater 89
Heating preselections 89
Preprogramming of preselection 90
Pre-heater modem 91
SMS interface 91
Operating the machine 93
Engine 93
Starting the engine 93
Cold weather starting 94
After starting 94
Turning off the engine 95
Driving 95
Off-road driving 95
On-road driving 96
High/low gear and rear wheel drive 96
ECO mode 97
Adaptive Driveline Control (ADC) modes 98
Regulable ECO 99
Diesel speed boost 100
Differential locks 101
Cruise control 102
Decking blade 103
Boom and grapple 103
Warming up work hydraulics 104
Using the Boom 104
IBC mode 105
Special functions 105
System backup 106
Boom suspended mode 107
Smooth Boom Control (SBC) 108
Boom weight scale – Operation 108
Data transmission and bluetooth connection 110
Grapple reset 110
Calibration 111
Weighing accuracy 111
Batteries and battery charger 112
After using the boom 112
At the End of the Work Day 113
General maintenance 114
Refueling the Machine 114
Cabin windows cleaning and inspection 115
Fluids and lubricants 116
Diesel fuel 116
Bio-Diesel Fuel 117
Minimizing the effect of cold weather on diesel engines 118
Handling and storing diesel fuel 119
Lubricity of diesel fuel 119
Engine oil 120
Diesel engine oil and filter service intervals 120
Diesel engine break-in oil 121
Additional engine oil information 122
Coolant 123
Hydraulic oil requirements 126
Gear oil 127
Brake fluid 127
Grease 128
Cabin tilt fluid 129
Welding instructions 129
Electrical components 130
Batteries 131
Trickle charging 132
Using Booster Batteries 134
Fuses and relays 135
Main fuses 136
Engine compartment fuse box 137
Engine compartment relays 139
Fixed forwarder cabin fuses 140
Fixed forwarder cabin relays 141
Wiring harness fuses and relays 142
G-series forwarder CAN architecture 143
Controller locations 144
Engine Control Unit (ECU) 145
Cabin controller (CAB) area 146
XL4 PC (High Spec) 147
XM2+, XM2 and XM PC 148
Command Center 149
Telematics components 150
MTG module 151
Antennas 151
Sensors and switches 152
Engine sensors (6 8L) 153
Engine Sensors 1/3 154
Engine Sensors 2/3 155
Engine Sensors 3/3 156
Sensors, air filter and coolant 157
Sensors, ambient temperature 158
Sensors, frame 159
Sensors, drive pedal 160
Sensors, comfort seat base 161
Sensors, standard seat base 162
Sensors, transmission 163
Sensors, brake system 164
Sensors, fuel tank 164
Sensors, hydraulic oil tank 165
Sensors, work hydraulics 166
Sensors, boom 167
Bulbs 167
Grounding points, fixed forwarder cabin 169
Hydraulic pressure measurements 169
Drive hydraulics 170
Check charge pressure 171
Check charge pressure valve setting 172
Maximum drive pressure / Drive pump cut-off 173
Work hydraulics 174
LS pressure difference Delta P 174
Maximum work pressure 175
Auxiliary valve pressure 176
Boom valve LS relief pressures 177
Hydraulic fan pump pressure 178
Brake hydraulics 179
Drive and work brake pressures 180
Loading range pressures 181
Loading pressure 182
Hydraulic oil sampling valve 183
Vacuum pump 184
Frame and boom service positions 184
Engine hoods 185
Lifting the hood 186
Tilting the fuel tank 187
Boom general servicing 188
Changing wheels 189
Anti-slip chain fitting 189
Tracks fitting 1/4 190
Tracks fitting 2/4 190
Tracks fitting 3/4 191
Tracks fitting 4/4 191
Periodic maintenance 192
Introduction 192
Uptime maintenance planner 192
Optional equipment maintenance 192
Central greasing system maintenance 193
Lubrication frequency and volume amount adjustment 193
Reservoir filling 194
System check 195
Troubleshooting 196
Fire protection system maintenance 197
10 hours or daily 198
50 hours or weekly 198
Every 12 months 199
Decking blade 200
Variable loadspace (VLS) 201
IBC maintenance 201
Hidden hoses boom extension 202
Grease the boom 203
Check the tension of hoses 204
Tighten the hose connections 206
Check the clearance of first extension 207
Boom weight scale maintenance 214
Bluetooth paring and battery charger connection 215
Pre-heater maintenance 215
Run the pre-heater for a few minutes 216
Fault diagnosis 217
Fault display descriptions 218
Service codes 219
Every 10 Hours or Daily 220
Check hydraulic oil level 221
Check the engine oil level 222
Check boom structures visually 223
Every 50 Hours or Weekly 224
Check machine visually 224
Check the high/low gear oil level 225
Check differential oil level 226
Check hub gear oil level 227
Check boom screw joints 228
Check joint pins of the boom 229
Check the grapple and rotator 229
Check bogie casing for leaks 230
Check the cooler cleanness 231
Grease middle joint 233
Check boom slew housing oil level 233
Grease the boom (single extension) 1/2 234
Grease the boom (single extension) 2/2 235
Grease the boom (double extension) 1/2 236
Grease the boom (double extension) 2/2 237
Grease link and grapple 238
Every 250 hours 238
Check the high/low gear oil level 239
Check tire pressures 239
Check door switch 240
Check secondary exit 241
Check cabin fresh-air filters 242
Every 500 hours 242
Change engine oil and oil filter 243
Replace fuel filters 245
Check the drive belt wear 247
Check crankcase vent tube 248
Check air intake system 249
Check cooling system 250
Check engine coolant level 250
Check electrolyte level of batteries 251
Drain water deposited in boom base 252
Check sideways clearance of the extension booms 253
Check vertical clearance of the extension booms 254
Every 1000 hours 255
Clean or replace air filter elements 256
Replace hydraulic tank oil filters 258
Replace hydraulic tank breather/dryer 259
Bleed hydraulic tank 259
Change high/low gear oil 260
Replace drive pump filter 261
Grease the driveshafts 262
Grease bogie slew bearings 263
Check wheel rims and fastening bolts 264
Check axle fastening bolts 265
Check air conditioner 266
Change cabin fresh-air filters 267
Replace engine oil bypass filter 268
Clean rotator magnetic plug 269
Tighten rotator screws 270
Check chain guide of double extension boom 271
Every 2000 hours 271
Check valve clearance 1/2 272
Check valve clearance 2/2 274
Change coolant 276
Change hydraulic oil 278
Check engine vibration damper 280
Change differential oil 281
Drain brake cylinders 282
Change bogie casing oil 283
Change hub gear oil 284
Change boom slew housing oil 285
Grease cabin door hinges 286
As required 286
Clean the machine 287
Drain fuel filters 288
Replace drive belt 290
Replace filter-dryer-receiver 291
Check drive brake oil level 296
Change brake pedal circuit oil 297
Adjust brake cylinders 298
Check tension of double extension boom chain 300
Adjust rotator link brakes 301
Transporting, towing and storing 302
Transporting the Machine 302
Tie-down and lifting points 303
Towing the machine 303
Release parking brake cylinders 304
Releasing drive hydraulics 305
Releasing the work brake 306
Releasing the steering 307
Stowing a disabled boom 307
By-passing the boom valve 308
Preparing machine for storage 309
After storage 311
Environment, recycling and post-use 313
Index 314
Attachments 318
Declaration of Conformity template_en 319
specs_1110G_1210G_1510G_en 321
a08020_F_GAS_DOC_en 324
a03420_Forwarder_arm_silicon 326
a08047_LS-pressures_G_Forw_en 328
UMP_1110G_1210G_1510G_T3_T2_EN 330
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 333

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