John Deere 1270E Tier 2 (IT4- platform) CTL Harvester Operator’s Manual PDF

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John Deere 1270E Tier 2 (IT4- platform) CTL Harvester Operator’s Manual – PDF DOWNLOAD

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John Deere 1270E Tier 2 (IT4- platform) CTL Harvester Operator’s Manual – PDF DOWNLOAD

P/N: F677498_SX
Language: English
Division: Forestry
Product Lines: Wheeled Harvesters
Publication Type: Operator’s Manuals
Associated Models: 1270E IT4 T2 6W, 1270E IT4 T2 8W
Series: E SERIES
Serial: 1WJ1270E003009-3499
Operator’s instructions for 1270E Tier 2 (Stage II) engine option build on IT4 platform equipped with Gen II Rotating and Levelling Cabin.

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TABLE OF CONTENTS:

John Deere 1270E Tier 2 (IT4- platform) CTL Harvester Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere Harvester 10
Technical data 10
Machine identification 10
Engine Identification 11
Safety 12
Follow Laws and Regulations 12
Recognize Safety Information 12
Understand Signal Words 13
Prepare for Emergencies 13
Wear Protective Clothing 14
Handle Chemical Products Safely 14
Install Radio Transmitters Properly 15
Operating 15
Inspect machine 16
Attach Do not Operate Tag 16
Prevent Machine Runaway 17
Use Handholds and Steps 17
Handle Starting Fluids Safely 18
Pay Attention to Bystanders 18
Carry no passengers 19
Use Seat Belt 19
Cabin protective structures 20
Cabin windows 20
Secondary exit 22
Harvester cabin noise 22
Vibration levels in harvester cabin 23
Avoid Risks under Difficult Conditions 23
Operate the Boom Safely 24
Stop Working if Machine Gives an Alarm 25
Keep Danger Zone Clear 25
Avoid saw chain shots 26
Avoid Crush Points 27
Avoid Power Lines 27
Driving/Transporting on Public Roads 28
Cold environment operation 28
Ensure Safety before Driving on Frozen Waters 29
Avoid Fires and Explosions 29
What To Do If the Machine Catches Fire? 30
Hand-held fire extinguisher 31
After a fire 31
Maintenance 32
Keep Machine in Good Condition 32
Use Proper Clothing 33
Use Proper Tools 33
Support Machine Properly 34
Service Cooling System Safely 34
Prevent Battery Explosions 35
Prevent Acid Burns 35
Start Only from Operator’s Seat 36
Beware of Exhaust Fumes 36
Avoid High Pressure Fluids 37
Avoid Heating near Pressurized Fluid Lines 37
Make Welding Repairs Safely 38
Service Tires Safely 38
Service Air Conditioner Safely 39
Replace Xenon Worklamps Safely 39
Service Accumulators Safely 40
Service Steering System Safely 41
Refueling and Servicing Fuel System 41
Dispose of Waste Properly 42
Safety Decal Locations 42
Cabin non-text safety decals 43
Machine non-text safety decals 43
Machine text safety decals 44
Warranty 45
Standard Warranty Clauses 45
Standard Warranty 45
Extended Coverage 45
First 250 hours maintenance 45
Periodic Maintenance 46
Machine systems and components 47
Rotating and leveling cabin 47
Operator’s seat – comfort 48
Tires 49
Tracks, anti-slip chains and wheel ballasting 50
Electric system 51
Batteries 52
Fuses and relays 52
Main fuses 53
Battery center tab fuse 54
Front carriage fuses 55
Front carriage relays 56
Cabin fuses 57
Cabin relays 58
Rear carriage fuses and relays 59
Wiring harness fuses and relays 61
Machine control system (1270E/1470E) 62
XL4 PC 63
Engine Control Unit (ECU) 64
Cabin controller (CAB) 64
Tier 2 Engine sensors (9 0L) 65
Engine sensors 1/3 66
Engine sensors 2/3 67
Engine sensors 3/3 68
Sensors, air intake system and coolant 69
Sensors, ambient temperature 69
Sensors, hydraulic oil tank 70
Sensors, transmission 71
Sensors, 8W transmission 72
Sensors, brake system 73
Sensors, fuel tank 73
Sensors, frame 74
Sensors, drive pedal 75
Sensors, boom 76
Damping sensors, CH6 and CH7 booms 77
Sensors, cabin 78
Sensors, work hydraulics 79
Bulbs 79
Grounding points, frame 81
Grounding points, redesigned R&L cabin 82
Telematics components 83
MTG module 84
Antennas 84
Hydraulics 85
Drive valve and DVC 86
Controls 87
Driving controls 87
Main switch 87
Safety switches and emergency stop 88
Ignition switch 89
Dashboard 90
Boom controls 92
Left keypad in harvester 93
Right keypad in harvester 94
Extra keypad 95
Lights and wipers 96
Cabin lights and service lights 97
Work lights 98
Driving lights 99
Window wipers and washers 100
Right-hand side storage box 102
Central locking system 103
Air Conditioner 104
General system operation 104
Temperature setting 106
Fan control 106
Recirc mode 107
Defrost mode 108
Pre-heater modem 109
SMS interface 109
Pre-heater system 111
Operation sequences 112
Setting the timer 113
Switching on the heater 113
Heating pre-selection 114
Switching off the heater 114
Changing the Heating Duration 115
Operating the machine 116
Engine 116
Starting the engine 116
Cold weather starting 117
After starting 117
Turning off the engine 118
Driving 118
Off-road driving 118
On-road driving 119
Cabin rotating and levelling 120
High/low gear and front wheel drive 120
ECO mode 121
Regulable ECO 122
ECO RPM threshold 123
Differential locks 124
Boom and harvester head 125
Warming up work hydraulics 125
Using the Boom 126
Processing Power Control modes 127
Boom levelling 127
Boom suspended mode 128
Smooth Boom Control (SBC) 129
After Using the Boom 130
At the End of the Work Day 130
General maintenance 131
Cabin windows cleaning and inspection 131
Refueling the Machine 132
Fluids and lubricants 133
Diesel fuel 133
Bio-Diesel Fuel 134
Minimizing the effect of cold weather on diesel engines 135
Handling and storing diesel fuel 136
Lubricity of diesel fuel 136
Engine oil 137
Diesel engine oil and filter service intervals 137
Diesel engine break-in oil 138
Additional engine oil information 139
Coolant 140
Hydraulic oil requirements 143
Gear oil 144
Brake fluid 144
Grease 145
Using Booster Batteries 146
Welding instructions 146
Hydraulic pressure measurements 147
Drive hydraulics (A11 Pump) 148
A11 main pressure relief valve 149
Maximum drive pressure 151
A11 maximum work pressure settings 153
A11 LS pressure difference Delta P 154
Drive motor pressure cut-off setting 155
Work hydraulics (A10 Pump) 155
A10 main pressure relief valve 156
A10 maximum work pressure settings 157
A10 LS pressure difference Delta P 158
Auxiliary valve pressure 159
Boom valve LS relief pressures 160
Cabin rotating and levelling pressure 161
Hydraulic fan pump pressure 162
Frame brake pressure 163
Brake hydraulics 163
Drive and work brake pressures 164
Loading range pressures 165
Loading pressure 166
Hydraulic oil sampling valve 167
Vacuum pump 168
Engine hoods 169
Lifting the hoods 170
Lifting the hoods without electric power 171
Boom general servicing 171
Changing wheels 172
Anti-slip chain fitting 173
Tracks fitting 1/4 173
Tracks fitting 2/4 174
Tracks fitting 3/4 174
Tracks fitting 4/4 175
Periodic maintenance 176
Introduction 176
Uptime maintenance planner 176
Optional equipment maintenance 176
Pre-heater maintenance 177
Run the pre-heater for a few minutes 177
Fault diagnosis 178
Service codes 178
Central greasing system maintenance 180
Lubrication frequency and volume amount adjustment 181
Reservoir filling 182
System check 183
Troubleshooting 184
Fire protection system maintenance 185
10 hours or daily 185
50 hours or weekly 186
Every 12 months 186
Every 10 hours or daily 186
Check hydraulic oil level 187
Check engine oil level 188
Check boom structures visually 189
Every 50 hours or weekly 190
Check machine visually 190
Check high/low gear oil level 191
Check differential oil level 192
Check hub gear oil level 193
Check boom screw joints 194
Check joint pins of the boom 195
Check harvester head mounting 195
Check bogie casing for leaks 196
Check the cooler cleanness 197
Grease middle joint 198
Check and grease cabin rotation and levelling system 199
Check boom slew housing oil level 200
Grease the boom 201
Manual greasing 202
Manual centralised greasing 203
Rotator and link 204
Every 250 hours 204
Check high/low gear oil level 205
Check tyre pressures 205
Check the door switch 206
Check secondary exit 207
Check cabin fresh-air filters 208
Every 500 hours 208
Change engine oil and oil filter 209
Replace fuel filters 211
Check the drive belt wear 213
Check crankcase vent tube 214
Check air intake system 215
Check cooling system 216
Check engine coolant level 216
Check electrolyte level of batteries 218
Drain water deposited in boom base 219
Check extension boom clearances 220
Every 1000 hours 220
Replace air filter elements 221
Test engine coolant 223
Change hydraulic oil 224
Replace hydraulic tank oil filters 226
Replace hydraulic tank breather/dryer 227
Bleed hydraulic tank 227
Grease the driveshafts 228
Grease bogie slew bearings 229
Check wheel rims and fastening bolts 230
Check axle fastening bolts 231
Check frame brake fastening screws 232
Check air conditioner 233
Change cabin fresh-air filters 234
Replace engine oil bypass filter 235
Clean rotator magnetic plug 236
Tighten rotator screws 237
Every 2000 hours 238
Check valve clearance 1/2 239
Check valve clearance 2/2 240
Change coolant 242
Check engine vibration damper 244
Change high/low gear oil 245
Change differential oil 246
Drain brake cylinders 248
Change bogie casing oil 249
Change hub gear oil 250
Change the boom slew housing oil 251
Grease cabin door hinges 252
As required 252
Clean the machine 253
Replace coolant filter 254
Drain fuel filters 254
Replace drive belt 255
Replace filter-dryer-receiver 256
Check cabin stairs 264
Check drive brake oil level 265
Change brake pedal circuit oil 266
Adjust brake cylinders 267
Adjust rotator link brakes 269
Inspect chain shot guard 270
Identification of excessive wear and damage 271
Transporting, towing and storing 272
Transporting the Machine 272
Harvester head fastening for transportation 273
Chain lengths for boom and head combinations 273
Harvester transportation position 275
Tie-down and lifting points 276
Towing the machine 276
Release parking brake cylinders 277
Releasing twin pump drive valve 278
Releasing the work brake 279
Releasing the steering 280
Stowing a disabled boom 280
By-passing the boom valve 281
Preparing machine for storage 282
After Storage 284
Environment, recycling and post-use 286
Index 287
Attachments 291
Declaration of Conformity template_en 292
1270E_1470E_IT4_en 294
1270E_1470E_T3T2_(IT4)_en 297
1270E_8W_(IT4)_specs_en 300
a08020_F_GAS_DOC_en 302
a02326_Arm_Silikonilayout 304
Bucher_Saw_Motor_Warmup 306
a07823_LS-pressures_E_Harv_en 309
UMP_1270E_1470E_T3_(IT4)_EN 311
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 314

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