John Deere 1270G Tier 3 & Tier 2 Operator’s Manual F718832 PDF

Description

John Deere 1270G Tier 3 & Tier 2 CTL Harvester Operator’s Manual F718832 – PDF DOWNLOAD

Part Number (P/N): F718832_44
Language: English
Division: Forestry
Product Lines: Harvester
Publication Type: Operator’s Manuals
Associated Models: 1270G 6W, 1270G 8W
Series: G Series
Serial Number (Serial): 1WJ1270G_ _ _005128-

TABLE OF CONTENTS:

John Deere 1270G Tier 3 & Tier 2 CTL Harvester Operator’s Manual F718832 – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
Technical information availability 12
Declaration of conformity 12
John Deere Harvester 13
Technical data 13
Machine identification 14
Engine Identification 15
Safety 16
Follow Laws and Regulations 16
Recognize Safety Information 16
Understand Signal Words 17
Prepare for Emergencies 17
Wear Protective Clothing 18
Handle Chemical Products Safely 18
Install Radio Transmitters Properly 19
Operating 19
Inspect machine 20
Attach Do not Operate Tag 20
Prevent Machine Runaway 21
Use Handholds and Steps 21
Handle Starting Fluids Safely 22
Pay Attention to Bystanders 22
Carry no passengers 23
Use Seat Belt 23
Cabin protective structures 24
ROPS levels 25
Cabin windows 25
Secondary exit of rotating and leveling cabin 27
Harvester cabin noise 27
Vibration levels in harvester cabin 28
Avoid Risks under Difficult Conditions 28
Operate the Boom Safely 29
Operating the harvester head 29
Stop Working if Machine Gives an Alarm 30
Keep Danger Zone Clear 31
Avoid saw chain shots 31
Avoid Crush Points 32
Avoid Power Lines 33
Driving/Transporting on Public Roads 33
Cold environment operation 34
Ensure Safety before Driving on Frozen Waters 35
Avoid Fires and Explosions 35
What To Do If the Machine Catches Fire? 36
Hand-held fire extinguisher 37
After a fire 37
Maintenance 38
Keep Machine in Good Condition 38
Use Proper Clothing 39
Use Proper Tools 39
Support Cabin Leveling System 40
Support Machine Properly 40
Service Cooling System Safely 41
Prevent Battery Explosions 41
Prevent Acid Burns 42
Start Only from Operator’s Seat 42
Beware of Exhaust Fumes 43
Avoid High Pressure Fluids 43
Avoid Heating near Pressurized Fluid Lines 44
Make Welding Repairs Safely 44
Service Tires Safely 45
Service Air Conditioner Safely 45
Replace Xenon Worklamps Safely 46
Service Accumulators Safely 46
Service Steering System Safely 47
Refueling and Servicing Fuel System 47
Dispose of Waste Properly 48
Safety Decal Locations 48
Rotating and leveling cabin non-text safety decals 49
Machine non-text safety decals 49
Machine text safety decals 50
Warranty 51
Standard Warranty Clauses 51
Standard Warranty 51
Extended Coverage 51
First 250 hours maintenance 51
Periodic Maintenance 52
Machine systems and components 53
Main switch panel‌ 53
Power outlets‌ 54
Rotating and leveling cabin 55
Operator’s seat – comfort 56
Operator’s seat – standard 56
Tires 57
Tracks, anti-slip chains and wheel ballasting 58
Tracks in winter conditions 59
Track recommendations for winter 59
Boom specifications 60
CH7 reach and lifting diagrams 62
Hydraulics overview 63
Optional equipment 64
Central greasing system 64
Safety instructions 64
Grease dispenser 65
Central greasing layout 1270G/1470G 66
Main dispenser 67
Front frame dispenser 68
Middle joint dispenser 69
Rear frame dispenser 70
CH6 (1170G) and CH7 (1270G) boom 71
Boom base 72
Lifting lever 73
Main boom 74
Jib boom 75
Cabin bearing grease block 75
Fire protection system 76
Components 76
Alarm panel 77
Harvester IBC 77
IBC sensor bus 78
Rotating angle sensor 78
Stump treatment 79
Calipers 79
On-road driving equipment 80
Pre-heater 80
Tire pressure monitor system (TPMS) 81
System operation 82
Controls 84
Driving controls 84
Main switch 84
Brake controls 85
Safety switches and emergency stop 86
Ignition switch 87
Dashboard 88
Boom controls 90
Harvester IBC boom controls 91
Left keypad in harvester 92
Right keypad in harvester 93
Extra keypad 94
Lights and wipers 95
Cabin lights and service lights 96
Work lights 97
On-road driving lights 97
Window wipers and washers 98
Right-hand side storage box 99
Central locking system 99
Air Conditioner 100
General system operation 100
Temperature setting 102
Fan control 102
Recirc mode 103
Defrost mode 104
Pre-heater EasyStart timer control panel 104
Setting the time 105
Switching on the pre-heater 106
Changing the heating duration 106
Switching off the pre-heater 107
Heating preselections 107
Preprogramming of preselection 108
Pre-heater modem 109
Mobile control of pre-heater 109
Operating the machine 111
Engine 111
Starting the engine 111
Cold weather starting 112
After starting 112
Turning off the Tier2/Tier3 engine 113
Driving 113
Off-road driving 113
On-road driving 114
Cabin rotating and leveling 115
High/low gear and front wheel drive 116
Limited % driving 117
Regulable control for driving percentage 118
ECO RPM threshold 119
Differential locks 120
Boom and harvester head 121
Warming up work hydraulics 121
Using the Boom 122
IBC mode 122
Boom trajectories 123
Hill mode 124
IBC 3 0 control limits 125
IBC manual mode and traditional boom control 127
Processing Power Control modes 128
Boom leveling 128
Boom suspended mode 129
Smooth Boom Control (SBC) 130
After using the boom 131
At the End of the Work Day 132
General maintenance 133
Cabin windows cleaning and inspection 133
Cabin interior cleaning and surface sanitation 134
Refueling the Machine‌ 135
Fluids and lubricants 136
Diesel fuel 136
Bio-Diesel Fuel 137
Minimizing the effect of cold weather on diesel engines 138
Handling and storing diesel fuel 139
Lubricity of diesel fuel 139
Engine oil 140
Diesel engine oil and filter service intervals 140
Diesel engine break-in oil 141
Additional engine oil information 142
Engine coolant 143
Hydraulic oil requirements 145
Gear oil 146
Brake fluid 146
Grease 146
Welding instructions 147
Electrical components 148
Batteries 148
Using Booster Batteries 149
Trickle charging 150
Fuses and relays 151
Main fuses 152
Rear carriage fuses 153
Rear carriage relays 154
Cabin fuses 155
Cabin relays 157
Wiring harness fuses and relays 158
G-series harvester CAN architecture (M50) 159
Controllers 160
Cabin controller (CAB) 160
Rotating and Levelling Controller (RLC) M50 161
HPC21 (High spec) 162
Telematics components 163
MTG module 164
Antennas 164
Boom cable diagnostics 165
Sensors and switches 165
Tier 3 Engine sensors (9 0L) 166
Engine sensors 1/4 167
Engine sensors 2/4 168
Engine sensors 3/4 169
Engine sensors 4/4 170
Tier 2 Engine sensors (9 0L) 171
Engine sensors 1/3 172
Engine sensors 2/3 173
Engine sensors 3/3 174
Sensors, air intake system and coolant 175
Sensors, ambient temperature 175
Sensors, frame steering 176
Sensors, drive pedal 176
Sensors, transmission 177
Sensors, brake system 178
Sensors, fuel tank 178
Sensors, hydraulic oil tank 179
Sensors, work hydraulics 179
Sensors, boom 180
Damping sensors, CH6 and CH7 booms 181
Sensors, cabin 182
Bulbs 182
Grounding points 183
Grounding points, R&L cabin – Gen II 184
Hydraulic pressure measurements 184
Drive hydraulics (A11 Pump) 185
A11 main pressure relief valve 186
Maximum drive pressure 188
A11 maximum work pressure settings 189
A11 LS pressure difference Delta P 190
Drive motor pressure cut-off setting 191
Drive motor anti-cavitation pressure 192
Work hydraulics (A10 Pump) 192
A10 main pressure relief valve 193
A10 maximum work pressure settings 195
A10 LS pressure difference Delta P 196
Auxiliary valve pressure 197
Boom valve LS relief pressures 197
Cabin rotating and levelling pressure 198
Hydraulic fan pump pressure 199
Frame brake pressure 201
Brake hydraulics 201
Drive and work brake pressures 202
Loading range pressures 203
Loading pressure 203
Hydraulic oil sampling valve 204
Vacuum pump 205
Engine hoods 206
Lifting the hoods 207
Lifting the hoods without electric power 208
Boom general servicing 209
Changing wheels 210
Anti-slip chain fitting 210
Tracks fitting 1/4 211
Tracks fitting 2/4 211
Tracks fitting 3/4 212
Tracks fitting 4/4 212
Periodic maintenance 213
Introduction 213
Uptime maintenance planner 213
Optional equipment maintenance 213
Pre-heater maintenance 214
Run the pre-heater and clean surroundings 214
Fault display descriptions 215
Fault diagnosis (EasyStart) 216
Service codes 216
Central greasing system maintenance 218
Lubrication frequency and volume amount adjustment 219
Reservoir filling 220
System check 221
Troubleshooting 222
Fire protection system maintenance 223
10 hours or daily 224
50 hours or weekly 224
Every 12 months 225
Checking date of DAFO fire extinguisher 225
IBC maintenance 226
Conical sleeve pin tightening 226
Stump treatment system maintenance 227
Measure stump treatment system pressure 228
Every 10 hours or daily 228
Check hydraulic oil level‌ 229
Check engine oil level 230
Check boom structures visually 231
Tighten conical sleeve pins of frame brake disk 232
Tighten conical sleeve pin of main boom and pillar joint 233
Grease rotator and link 234
Every 50 hours or weekly 235
Check machine visually 235
Check high/low gear oil level‌ 236
Check differential oil level 237
Check hub gear oil level 238
Check boom screw joints 239
Check joint pins of the boom 240
Check harvester head mounting 241
Check bogie casing for leaks 242
Check the cooler cleanness‌ 243
Grease middle joint and frame steering cylinders 244
Check and grease cabin rotation and leveling system 245
Check boom slew housing oil level 246
Grease the boom 247
Manual greasing 248
Manual centralised greasing 249
Tighten rotator vertical pins (HX 30) 250
Every 250 hours 250
Check high/low gear oil level‌ 251
Clean coolant strainer 252
Check tire pressures 253
Check the door switch 254
Check secondary exit 254
Check cabin fresh-air filters 255
Tighten two rotator clamping screws (Indexator) 256
Every 500 hours 256
Change engine oil and oil filter 257
Replace fuel filters 259
Check the drive belt wear 261
Check crankcase vent tube‌ 262
Check air intake system‌ 263
Check cooling system 264
Check engine coolant level 265
Check electrolyte level of batteries 266
Check extension boom clearances 267
Every 1000 hours 267
Clean or replace air filter elements 268
Replace hydraulic tank oil filters 269
Replace hydraulic tank breather/dryer 270
Bleed hydraulic tank 271
Grease the driveshafts 272
Grease bogie slew bearings 273
Check wheel rims and fastening bolts 274
Check axle fastening bolts 275
Check air conditioner 276
Check drive brake oil level 277
Adjust brake cylinders 278
Change cabin fresh-air filters 280
Replace engine oil bypass filter 281
Clean rotator magnetic plug 282
Tighten rotator screws 283
Every 2000 hours 284
Check valve clearance 1/2 285
Check valve clearance 2/2 287
Change coolant 289
Change hydraulic oil 291
Check engine vibration damper 293
Change high/low gear oil 294
Change differential oil 295
Drain brake cylinders 296
Change bogie casing oil 297
Change hub gear oil 297
Change the boom slew housing oil 298
Grease cabin door hinges 299
Tighten rotator vertical pins (HX 30) 299
As required 300
Clean the machine 300
Drain fuel filters 301
Replace drive belt 302
Replace filter-dryer-receiver 303
Change brake pedal circuit oil 311
Check cabin stairs 312
Adjust link brakes (Indexator) 313
Adjust link brakes (BlackBruin) 315
Inspect chain shot guard 316
Identification of excessive wear and damage 317
Check rotator blue plug (Indexator HX 30) 318
Drain water deposited in boom base 319
Battery maintenance 319
Seat belt maintenance 320
Transporting, towing and storing 321
Transporting the Machine 321
Harvester head fastening for transportation 322
Chain lengths for boom and head combinations 322
Harvester transportation position 324
Tie-down and lifting points 325
Towing the machine 325
Release parking brake cylinders 326
Releasing twin pump drive valve 327
Releasing the work brake 328
Releasing the steering 329
Stowing a disabled boom 329
By-passing the boom valve 330
Preparing machine for storage 331
After Storage 333
Monthly storage procedure 334
Preparing engine for long-term storage 335
Removing engine from long term storage 336
Environment, recycling and post-use 337
Index 338
Attachments 343
Declaration of Conformity template_en 344
Harvester_brochure_2022_EN 347
a08020_F_GAS_DOC_en 349
a02326_Arm_Silikonilayout 351
a09869_LS-pressures_K220_Harv_en 353
UMP_1270G_1470G_T3_T2_EN 355
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere_EN 359

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