John Deere 1270G Tier 3 & Tier 2 Operator’s Manual – PDF DOWNLOAD

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John Deere 1270G Tier 3 & Tier 2 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 1270G Tier 3 & Tier 2 Operator’s Manual – PDF DOWNLOAD

• P/N: F691043_00
• Language: English
• Division: Forestry
• Product Lines: Wheeled Harvesters
• Publication Type: Operator’s Manuals
• Associated Models: 1270G T2 6W, 1270G T2 8W, 1270G T3 6W, 1270G T3 8W
• Series: G SERIES
• Serial: 1WJ1270G003505
• Additional Information: 1270G T2/T3 (6 and 8 wheel) Operator’s Instructions

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1270G Tier 3 & Tier 2 Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere Harvester 10
1270G 6W and 1270G 8W brochures 10
Machine identification 11
Engine Identification 12
Safety 13
Follow Laws and Regulations 13
Recognize Safety Information 13
Understand Signal Words 14
Prepare for Emergencies 14
Wear Protective Clothing 15
Handle Chemical Products Safely 15
Install Radio Transmitters Properly 16
Operating 16
Inspect machine 17
Attach Do not Operate Tag 17
Prevent Machine Runaway 18
Use Handholds and Steps 18
Handle Starting Fluids Safely 19
Pay Attention to Bystanders 19
Carry no passengers 20
Use Seat Belt 20
Cabin protective structures 21
ROPS levels 21
Cabin windows 22
Secondary exit 24
Harvester cabin noise 24
Vibration levels in harvester cabin 24
Avoid Risks under Difficult Conditions 25
Operate the Boom Safely 26
Operating the harvester head 26
Stop Working if Machine Gives an Alarm 27
Keep Danger Zone Clear 27
Avoid saw chain shots 28
Avoid Crush Points 29
Avoid Power Lines 29
Driving/Transporting on Public Roads 30
Cold environment operation 30
Ensure Safety before Driving on Frozen Waters 31
Avoid Fires and Explosions 31
What To Do If the Machine Catches Fire? 32
Hand-held fire extinguisher 33
After a fire 33
Maintenance 34
Keep Machine in Good Condition 34
Use Proper Clothing 35
Use Proper Tools 35
Support Cabin Leveling System 36
Support Machine Properly 36
Service Cooling System Safely 37
Prevent Battery Explosions 37
Prevent Acid Burns 38
Start Only from Operator’s Seat 38
Beware of Exhaust Fumes 39
Avoid High Pressure Fluids 39
Avoid Heating near Pressurized Fluid Lines 40
Make Welding Repairs Safely 40
Service Tires Safely 41
Service Air Conditioner Safely 41
Replace Xenon Worklamps Safely 42
Service Accumulators Safely 42
Service Steering System Safely 43
Refueling and Servicing Fuel System 43
Dispose of Waste Properly 44
Safety Decal Locations 44
Cabin non-text safety decals 45
Machine non-text safety decals 45
Machine text safety decals 46
Warranty 47
Standard Warranty Clauses 47
Standard Warranty 47
Extended Coverage 47
First 250 hours maintenance 47
Periodic Maintenance 48
Machine systems and components 49
Main switch panel‌ 49
Power outlets‌ 50
Rotating and leveling cabin 51
Operator’s seat – comfort 52
Tires 53
Tracks, anti-slip chains and wheel ballasting 54
Tracks in winter conditions 55
Track recommendations for winter 55
Hydraulics 56
Brake hydraulics 57
Optional equipment 57
Central greasing system 58
Safety instructions 58
Central greasing layout 1270G/1470G 59
Main dispenser 60
Front frame dispenser 61
Middle joint dispenser 62
Rear frame dispenser 63
CH6 (1170G) and CH7 (1270G) boom 64
Boom base 65
Lifting lever 66
Main boom 67
Jib boom 68
Cabin bearing grease block 69
Fire protection system 69
Components 70
Environmental kit 71
Harvester IBC 72
System concept and cylinder design 73
Harvester IBC 2 0 74
IBC sensor bus 75
Stump treatment 75
Callipers 76
Pre-heater 76
Controls 77
Driving controls 77
Main switch 77
Brake controls 78
Safety switches and emergency stop 79
Ignition switch 80
Dashboard 81
Boom controls 83
Harvester IBC boom controls 84
Left keypad in harvester 85
Right keypad in harvester 86
Extra keypad 87
Lights and wipers 88
Cabin lights and service lights 89
Work lights 90
On road driving lights 91
Window wipers and washers 92
Right-hand side storage box 94
Central locking system 95
Air Conditioner 96
General system operation 96
Temperature setting 98
Fan control 98
Recirc mode 99
Defrost mode 100
Pre-heater EasyStart timer control panel 100
Setting the time 101
Switching on the pre-heater 102
Changing the heating duration 102
Switching off the pre-heater 103
Heating preselections 103
Preprogramming of preselection 104
Pre-heater modem 105
SMS interface 105
Operating the machine 107
Engine 107
Starting the engine 107
Cold weather starting 108
After starting 108
Turning off the engine 109
Driving 109
Off-road driving 109
On-road driving 110
Cabin rotating and leveling 111
High/low gear and front wheel drive 111
ECO mode 112
Regulable ECO 113
ECO RPM threshold 114
ADC power control 115
Differential locks 116
Boom and harvester head 117
Warming up work hydraulics 117
Using the Boom 118
IBC mode 118
Boom trajectories 119
Hill mode 120
System backup 121
Processing Power Control modes 122
Boom levelling 122
Boom suspended mode 123
Smooth Boom Control (SBC) 124
After using the boom 125
At the End of the Work Day 126
General maintenance 127
Cabin windows cleaning and inspection 127
Refueling the Machine‌ 128
Fluids and lubricants 129
Diesel fuel 129
Bio-Diesel Fuel 130
Minimizing the effect of cold weather on diesel engines 131
Handling and storing diesel fuel 132
Lubricity of diesel fuel 132
Engine oil 133
Diesel engine oil and filter service intervals 133
Diesel engine break-in oil 134
Additional engine oil information 135
Engine coolant 136
Hydraulic oil requirements 138
Gear oil 139
Brake fluid 139
Grease 139
Welding instructions 140
Electrical components 141
Batteries 141
Trickle charging 142
Using Booster Batteries 144
Fuses and relays 145
Main fuses 146
Rear carriage fuses 147
Rear carriage relays 148
Cabin fuses 149
Cabin relays 150
Wiring harness fuses and relays 151
G-series harvester CAN architecture (M50) 152
Controllers 153
Engine Control Unit (ECU) 154
Cabin controller (CAB) 154
Rotating and Levelling Controller (RLC) M50 155
XL4 PC (High Spec) 156
Telematics components 157
MTG module 158
Antennas 158
Sensors and switches 159
Tier 3 Engine sensors (9 0L) 160
Engine sensors 1/4 161
Engine sensors 2/4 162
Engine sensors 3/4 163
Engine sensors 4/4 164
Tier 2 Engine sensors (9 0L) 165
Engine sensors 1/3 166
Engine sensors 2/3 167
Engine sensors 3/3 168
Sensors, air intake system and coolant 169
Sensors, ambient temperature 169
Sensors, frame steering 170
Sensors, drive pedal 170
Sensors, transmission 171
Sensors, 8W transmission 172
Sensors, brake system 173
Sensors, fuel tank 173
Sensors, hydraulic oil tank 174
Sensors, work hydraulics 175
Sensors, boom 176
Damping sensors, CH6 and CH7 booms 177
Sensors, cabin 178
Bulbs 178
Grounding points, redesigned R&L cabin 180
Hydraulic pressure measurements 180
Drive hydraulics (A11 Pump) 181
A11 main pressure relief valve 182
Maximum drive pressure 184
A11 maximum work pressure settings 185
A11 LS pressure difference Delta P 186
Drive motor pressure cut-off setting 187
Work hydraulics (A10 Pump) 187
A10 main pressure relief valve 188
A10 maximum work pressure settings 189
A10 LS pressure difference Delta P 190
Auxiliary valve pressure 191
Boom valve LS relief pressures 192
Cabin rotating and levelling pressure 193
Hydraulic fan pump pressure 194
Frame brake pressure 195
Brake hydraulics 195
Drive and work brake pressures 196
Loading range pressures 197
Loading pressure 198
Hydraulic oil sampling valve 199
Vacuum pump 200
Engine hoods 201
Lifting the hoods 202
Lifting the hoods without electric power 203
Boom general servicing 203
Changing wheels 204
Anti-slip chain fitting 205
Tracks fitting 1/4 205
Tracks fitting 2/4 206
Tracks fitting 3/4 206
Tracks fitting 4/4 207
Periodic maintenance 208
Introduction 208
Uptime maintenance planner 208
Optional equipment maintenance 208
Pre-heater maintenance 209
Run the pre-heater for a few minutes 209
Fault display descriptions 210
Fault diagnosis (EasyStart) 211
Fault diagnosis (Module timer) 212
Service codes 212
Central greasing system maintenance 214
Lubrication frequency and volume amount adjustment 215
Reservoir filling 216
System check 217
Troubleshooting 218
Fire protection system maintenance 219
10 hours or daily 220
50 hours or weekly 220
Every 12 months 221
IBC maintenance 221
Every 10 hours or daily 221
Check hydraulic oil level‌ 222
Check engine oil level 223
Check boom structures visually 224
Every 50 hours or weekly 225
Check machine visually 225
Check high/low gear oil level‌ 226
Check differential oil level 227
Check hub gear oil level 228
Check boom screw joints 229
Check joint pins of the boom 230
Check harvester head mounting 230
Check bogie casing for leaks 231
Check the cooler cleanness‌ 232
Grease middle joint 233
Check and grease cabin rotation and leveling system 234
Check boom slew housing oil level 235
Grease the boom 236
Manual greasing 237
Manual centralised greasing 238
Rotator and link 239
Every 250 hours 239
Check high/low gear oil level‌ 240
Check tire pressures 240
Check the door switch 241
Check secondary exit 242
Check cabin fresh-air filters 243
Every 500 hours 243
Change engine oil and oil filter 244
Replace fuel filters 246
Check the drive belt wear 248
Check crankcase vent tube‌ 249
Check air intake system‌ 250
Check cooling system 251
Check engine coolant level 252
Check electrolyte level of batteries 253
Drain water deposited in boom base 254
Check extension boom clearances 255
Every 1000 hours 255
Clean or replace air filter elements 256
Replace hydraulic tank oil filters 258
Replace hydraulic tank breather/dryer 259
Bleed hydraulic tank 260
Grease the driveshafts 261
Grease bogie slew bearings 262
Check wheel rims and fastening bolts 263
Check axle fastening bolts 264
Check frame brake fastening screws 265
Check air conditioner 266
Change cabin fresh-air filters 267
Replace engine oil bypass filter 268
Clean rotator magnetic plug 269
Tighten rotator screws 270
Every 2000 hours 271
Check valve clearance 1/2 272
Check valve clearance 2/2 274
Change coolant 276
Change hydraulic oil 278
Check engine vibration damper 280
Change high/low gear oil 281
Change differential oil 282
Drain brake cylinders 284
Change bogie casing oil 285
Change hub gear oil 286
Change the boom slew housing oil 287
Grease cabin door hinges 288
As required 288
Clean the machine 289
Drain fuel filters 290
Replace drive belt 291
Replace filter-dryer-receiver 292
Check drive brake oil level 300
Change brake pedal circuit oil 301
Check cabin stairs 302
Adjust brake cylinders 303
Adjust rotator link brakes 305
Inspect chain shot guard 306
Identification of excessive wear and damage 307
Transporting, towing and storing 308
Transporting the Machine 308
Harvester head fastening for transportation 309
Chain lengths for boom and head combinations 309
Harvester transportation position 311
Tie-down and lifting points 312
Towing the machine 312
Release parking brake cylinders 313
Releasing twin pump drive valve 314
Releasing the work brake 315
Releasing the steering 316
Stowing a disabled boom 316
By-passing the boom valve 317
Preparing machine for storage 318
After Storage 320
Environment, recycling and post-use 322
Index 323
Attachments 327
Declaration of Conformity template_en 328
1270G_brochure_en 330
1270G_8W_brochure_en 334
a08020_F_GAS_DOC_en 338
a02326_Arm_Silikonilayout 340
Bucher_Saw_Motor_Warmup 342
a07824_LS-pressures_G_Harv_en 345
UMP_1270G_1470G_T3_T2_EN 347
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 350

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