John Deere 135D Excavator Operator’s Manual OMT239673 – PDF DOWNLOAD

Description

John Deere 135D Excavator Operator’s Manual OMT239673 – PDF DOWNLOAD

• Part Number (P/N): OMT239673_24
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Model: 135D
• Series: D SERIES

TABLE OF CONTENTS:

John Deere 135D Excavator Operator’s Manual OMT239673 – PDF DOWNLOAD

135D Excavator 1
Introduction 2
Forward 2
Required Emission-Related Information 4
Technical Information Feedback Form 4
Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Avoid Unauthorized Machine Modifications 11
Add Cab Guarding for Special Uses 11
Inspect Machine 11
Stay Clear of Moving Parts 11
Avoid High-Pressure Fluids 12
Avoid High-Pressure Oils 12
Work In Ventilated Area 13
Prevent Fires 13
Prevent Battery Explosions 13
Handle Chemical Products Safely 14
Dispose of Waste Properly 14
Prepare for Emergencies 14
Clean Debris from Machine 15
Safety—Operating Precautions 16
Use Steps and Handholds Correctly 16
Start Only From Operator’s Seat 16
Use and Maintain Seat Belt 16
Prevent Unintended Machine Movement 16
Avoid Work Site Hazards 17
Keep Riders Off Machine 17
Avoid Backover Accidents 18
Avoid Machine Tip Over and Machine Damage 18
Use Special Care When Lifting Objects 19
Add and Operate Attachments Safely 19
Prevent Unintended Detonation of Explosive Devices 19
Safety—Maintenance Precautions 20
Park and Prepare for Service Safely 20
Service Cooling System Safely 20
Remove Paint Before Welding or Heating 21
Make Welding Repairs Safely 21
Drive Metal Pins Safely 21
Safety—Safety Signs 22
Replace Safety Signs 22
Safety Signs 23
Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped 24
Safety Signs Installed on Hydraulic Coupler—If Equipped 25
Operation—Operator’s Station 27
Pedals, Levers, and Panels 27
Front Switch Panel 28
Front Switch Panel Functions 29
Rear Switch Panel 29
Horn 30
Pilot Shutoff Lever 30
Travel Alarm and Travel Alarm Cancel Switch 31
Seat Heater Switch—If Equipped 31
Cab Heater and Air Conditioner 32
Selecting Display Between Celsius and Fahrenheit 33
Operating the AM/FM Radio 33
Secondary Exit Tool 34
Opening Upper Front (Secondary Exit) Window 34
Removing and Storing the Lower Front Window 34
Opening Cab Door Window 35
Opening and Closing the Polycarbonate Type Roof Exit Cover 36
Adjusting the Mechanical Suspension Seat 36
Adjusting the Air Suspension Seat—If Equipped 37
Adjusting Pilot Control Lever Console Height 37
Operation—Monitor Operation 38
Monitor 38
Monitor Functions 39
Monitor Start-Up 40
Main Menu 41
Time Set Menu 41
Selecting an Attachment From Default Screen 42
Selecting an Attachment From Main Menu 43
Attachment Specification Screen 44
Pump 2 Flow Rate Adjustment 45
Displaying Operating Conditions 46
Maintenance Settings 47
Screen Display When Scheduled Maintenance is Due 49
Fuel Rate Display/No Display 51
Language Settings 52
Alarm Occurrence Screen 53
Operation—Operating the Machine 56
Before Starting Work 56
Operator’s Daily Machine Check Before Starting 56
Starting Engine 57
Cold Weather Warm-Up 58
Travel Pedals and Levers 59
Locking the Hydraulic Coupler to the Attachment 60
Unlocking the Hydraulic Coupler From the Attachment 61
Control Lever Pattern Operation 62
Mechanical Control Lever Pattern Selector—If Equipped 63
Control Lever Pattern Conversion 64
Operating Blade—If Equipped 65
Operating In Water and Mud 65
Driving Up a Steep or Slippery Slope 65
Lifting 66
Lower Boom With Engine Stopped 67
Parking Machine 68
Loading and Unloading for Transport 69
Long Arm Setup for Transport or Operation—If Equipped 70
Towing Machine 70
Lifting the Machine 71
Maintenance—Machine 72
Diesel Fuel 72
Lubricity of Diesel Fuel 73
Handling and Storing Diesel Fuel 73
Biodiesel Fuel 74
Testing Diesel Fuel 75
Minimizing the Effect of Cold Weather on Diesel Engines 76
Alternative and Synthetic Lubricants 77
Diesel Engine Oil — Tier 3 and Stage IIIA 77
Diesel Engine Oil and Filter Service Intervals 78
Hydraulic Oil 79
Swing Gear Case and Travel Gear Case Oils 80
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 80
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 81
Drain Intervals for Diesel Engine Coolant 82
John Deere COOL-GARD™ II Coolant Extender 82
Supplemental Coolant Additives 82
Operating in Warm Temperature Climates 83
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 83
Testing Diesel Engine Coolant 84
Maintenance—Periodic Maintenance 85
Service Machine at Specified Intervals 85
Check the Hour Meter Regularly 85
Prepare Machine for Maintenance 85
Open Access Doors for Service 86
Open Engine Hood for Service 86
Fuel Tank 86
Hydraulic Breaker and Crusher Attachments 87
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 87
Periodic Maintenance Record Keeping System 88
Maintenance—As Required 90
Drain Fuel Tank Sump 90
Clean Air Cleaner Dust Unloader Valve 90
Check Windshield Washer Fluid Level 91
Check Coolant 91
Maintenance—Every 10 Hours or Daily 92
Check Hydraulic Tank Oil Level 92
Drain Water Separator 93
Check Engine Oil Level 93
Check Recovery Tank Coolant Level 94
Grease Hydraulic Coupler (If Equipped) 94
Maintenance—Initial Service—50 Hours 95
Inspect and Re-Torque Track Hardware 95
Maintenance—Every 50 Hours 96
Check and Adjust Track Sag 96
Maintenance—Every 100 Hours 97
Grease Front End Pin Joints 97
Grease Working Tool Pivots 98
Check and Adjust Fan Belt Tension 98
Maintenance—Every 250 Hours 99
Check Swing Gear Case Oil Level 99
Drain Hydraulic Tank Sump 99
Check Travel Gear Case Oil Level 100
Check Battery Electrolyte Level and Terminals 100
Clean or Replace Primary Air Cleaner Element 102
Inspect and Re-Torque Track Hardware 103
Take Engine Oil Sample 103
Maintenance—Every 500 Hours 104
Grease Swing Bearing Gear 104
Replace Water Separator 104
Replace Fuel Filter 105
Change Engine Oil and Replace Filter 105
Check Air Intake Hose 106
Clean Radiator Air Inlet Screen 107
Check Cab Fresh Air Filter 108
Check Cab Recirculating Air Filter 109
Grease Swing Bearing 109
Take Fluid Samples 109
Maintenance—Every 1000 Hours 110
Change Swing Gear Case Oil 110
Clean Fuel Tank Inlet Screen 110
Replace Hydraulic Oil Tank Filter 111
Replace Pilot Oil Filter 112
Clean the Engine Crankcase Ventilation Tube 112
Adjust Engine Valve Clearance 112
Replace Air Cleaner Elements and Dust Unloader Valve 113
Check Coolant 114
Maintenance—Every 2000 Hours 115
Drain Cooling System 115
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 116
Cooling System Fill and Deaeration Procedure 117
Change Travel Gear Case Oil 118
Maintenance—Every 5000 Hours 119
Change Hydraulic Tank Oil, Clean Suction Screen 119
Miscellaneous—Machine 121
Bleed Fuel System – Electric Priming Pump 121
Bleed Fuel System – Manual Pump 122
Check and Adjust A/C Belt 123
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 123
Do Not Service Control Valves, Cylinders, Pumps, or Motors 123
Precautions for Alternator and Regulator 123
Handling, Checking, and Servicing Batteries Carefully 124
Using Booster Batteries—24-Volt System 125
Using Battery Charger 126
Replacing Batteries 127
Fluid Sampling Test Ports—If Equipped 128
Welding On Machine 128
Clean the Machine Regularly 128
Adding 12-Volt Accessories 129
JDLink Machine Monitoring System (MMS)—If Equipped 129
Replacing Fuses 129
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 133
Replacing Bucket Teeth 134
Replacing Bucket Teeth—TK Series 135
Removing Bucket 135
Track Sag General Information 135
Unified Inch Bolt and Screw Torque Values 136
Metric Bolt and Screw Torque Values 137
Miscellaneous—Operational Checkout 138
Operational Checkout 138
Miscellaneous—Troubleshooting 169
Using Troubleshooting Charts 169
Engine 170
Electrical System 174
Hydraulic System 176
Miscellaneous—Storage 178
Prepare Machine for Storage 178
Monthly Storage Procedure 179
Miscellaneous—Machine Numbers 180
Record Product Identification Number (PIN) 180
Record Engine Serial Number 180
Record Travel Motor Serial Numbers 180
Record Swing Motor Serial Number 181
Record Hydraulic Pump Serial Number 181
Hydraulic Coupler Serial Number—If Equipped 181
Keep Proof of Ownership 182
Keep Machines Secure 182
Miscellaneous—Specifications 183
135D Engine Specifications 183
135D Drain and Refill Capacities 183
135D Machine Specifications 184
135D Working Ranges 186
Lift Capacity—135D, Arm: 2 52 m (8 ft 3 in ), 500 mm (20 in ) Rubber Pads 188
Lift Capacity—135D, Arm: 2 52 m (8 ft 3 in ), Shoe: 600 mm (24 in ) 190
Lift Capacity—135D, Arm: 2 52 m (8 ft 3 in ), Shoe: 700 mm (28 in ) 192
Lift Capacity—135D, Arm: 3 01 m (9 ft 11 in ), 500 mm (20 in ) Rubber Pads 194
Lift Capacity—135D, Arm: 3 01 m (9 ft 11 in ), Shoe: 600 mm (24 in ) 196
Lift Capacity—135D, Arm: 3 01 m (9 ft 11 in ), Shoe: 700 mm (28 in ) 198
Page Number 9
Section 1-1 9
Section 1-2 10
Section 1-3 16
Section 1-4 20
Section 1-5 22
Section 2-1 27
Section 2-2 38
Section 2-3 56
Section 3-1 72
Section 3-2 85
Section 3-3 90
Section 3-4 92
Section 3-5 95
Section 3-6 96
Section 3-7 97
Section 3-8 99
Section 3-9 104
Section 3-10 110
Section 3-11 115
Section 3-12 119
Section 4-1 121
Section 4-2 138
Section 4-3 169
Section 4-4 178
Section 4-5 180
Section 4-6 183

S.V 04/24