John Deere 135G Excavator Operator’s Manual OMT319586 – PDF DOWNLOAD

Description

John Deere 135G Excavator Operator’s Manual OMT319586 – PDF DOWNLOAD

• P/N: OMT319586_24
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 135G
• Serial: 1FF135GX__E400001

TABLE OF CONTENTS:

John Deere 135G Excavator Operator’s Manual OMT319586 – PDF DOWNLOAD

135G Excavator 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
License Agreement for John Deere Software 5
Non-Road Diesel Engine Emission Control System Warranty Statement 8
Off-Road Compression-Ignition Engines CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT 10
Required Emission-Related Information 11
FCC Notifications to User 12
John Deere Online Bookstore 12
Technical Information Feedback Form 13
Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 21
Control Pattern Selector—If Equipped 21
Add Cab Guarding for Special Uses 22
Inspect Machine 22
Stay Clear of Moving Parts 22
Avoid High-Pressure Fluids 23
Avoid High-Pressure Oils 23
Work In Ventilated Area 24
Prevent Fires, Clean Debris From Machine 24
Prevent Battery Explosions 25
Handle Chemical Products Safely 25
Decommissioning — Proper Recycling and Disposal of Fluids and Components 26
Exhaust Filter Ash Handling and Disposal 26
Prepare for Emergencies 27
Clean Debris from Machine 27
Safety—Operating Precautions 28
Use Steps and Handholds Correctly 28
Start Only From Operator’s Seat 28
Use and Maintain Seat Belt 28
Prevent Unintended Machine Movement 29
Avoid Work Site Hazards 29
Keep Riders Off Machine 30
Avoid Backover Accidents 30
Inspect and Maintain ROPS 30
Avoid Machine Tip Over and Machine Damage 31
Use Special Care When Lifting Objects 31
Add and Operate Attachments Safely 31
Safety—Maintenance Precautions 32
Park and Prepare for Service Safely 32
Service Cooling System Safely 32
Service Cooling System Safely 33
Remove Paint Before Welding or Heating 33
Make Welding Repairs Safely 33
Drive Metal Pins Safely 34
Clean Exhaust Filter Safely 35
Safety—Safety Signs 36
Safety Signs 36
Hydraulic Coupler Safety Signs—If Equipped 41
Operation—Operator’s Station 43
Pedals, Levers, and Panels 43
Switch Panel 44
Switch Panel Functions 45
Rear Left Panel 46
Horn 46
Power Boost Button 47
Pilot Shutoff Lever 47
Engine Stop Switch 48
Left Console 48
Travel Alarm and Travel Alarm Cancel Switch 48
Seat Heater Switch—If Equipped 49
Rear Right Panel 49
Right Console 49
Exhaust Filter Parked Cleaning Switch 50
Right Enable Switch 50
Auxiliary Function Enable Switch—If Equipped 51
Cab Heater and Air Conditioner 52
Selecting Display Between Celsius and Fahrenheit 53
Operating the AM/FM Radio 54
Fire Extinguisher Mounting Location 55
Secondary Exit Tool 55
Cab Dome Light Switch 56
Opening Upper Front (Alternative Exit) Window 56
Removing and Storing the Lower Front Window 57
Opening Cab Door Window 57
Opening and Closing the Polycarbonate-Type Roof Exit Cover 58
Adjusting the Mechanical Suspension Seat 58
Adjusting the Air Suspension Seat—If Equipped 59
Adjusting Pilot Control Lever Console Height 59
Operation—Monitor Operation 60
Monitor 60
Monitor Functions 61
Monitor Start-Up 63
Main Menu 64
Main Menu—Alarm List 65
Main Menu—Air Conditioner 70
Main Menu—Radio 72
Main Menu—Work Mode 73
Main Menu—Setting Menu 74
Main Menu—Setting Menu—Date and Time 75
Main Menu—Setting Menu—Attachment Name Input 75
Main Menu—Setting Menu—Auto-Shutdown 76
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 77
Main Menu—Setting Menu—Sub Meter Selection 78
Main Menu—Setting Menu—Rear View Camera Monitor 79
Main Menu—Setting Menu—Display Item Selection 80
Main Menu—Setting Menu—Brightness Adjustment 80
Main Menu—Setting Menu—Language 80
Main Menu—Setting Menu—Unit Selection 81
Main Menu—Setting Menu—Main Menu Sequence Change 81
Main Menu—Information Menu 82
Main Menu—Information Menu—Operation 83
Main Menu—Information Menu—Maintenance 84
Main Menu—Information Menu—Troubleshooting 84
Main Menu—Information Menu—Monitoring 85
Operation—Operating the Machine 86
Before Starting Work 86
Operator’s Daily Machine Check Before Starting 86
Starting Engine 87
Cold Weather Start Aid 87
Cold Weather Warm-Up 88
Operate Within Machine Limits 89
Digging and Grading Operation 89
Travel Pedals and Levers 91
Auxiliary Function Lever (AFL) 92
Exhaust Filter 93
Exhaust Filter Parked Cleaning 95
Locking the Hydraulic Coupler to the Attachment—If Equipped 97
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 99
Control Lever Pattern Operation 100
Mechanical Control Lever Pattern Selector—If Equipped 101
Control Lever Pattern Conversion 102
Operating Blade—If Equipped 103
Operating in Water and Mud 103
Driving Up a Steep or Slippery Slope 103
Lifting 104
Lower Boom With Engine Stopped 105
Parking the Machine 106
Loading Machine for Transport 106
Long Arm Setup for Transport or Operation—If Equipped 109
Towing Machine 109
Lifting the Machine 110
Maintenance—Machine 111
Diesel Fuel 111
Diesel Fuel Specifications 111
Lubricity of Diesel Fuel 112
Handling and Storing Diesel Fuel 112
Biodiesel Fuel 112
Testing Diesel Fuel 113
Minimizing the Effect of Cold Weather on Diesel Engines 114
Alternative and Synthetic Lubricants 114
Mixing of Lubricants 115
Lubricant Storage 115
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines 115
Engine Oil and Filter Service Intervals—Interim Tier 4 and Stage III B Engines 116
Hydraulic Oil 116
Swing Gear Case and Travel Gear Case Oils 118
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 118
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 119
Drain Intervals for Diesel Engine Coolant 120
John Deere COOL-GARD™ II Coolant Extender 120
Supplemental Coolant Additives 120
Operating in Warm Temperature Climates 121
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 122
Testing Diesel Engine Coolant 123
Disposing of Coolant 123
Maintenance—Periodic Maintenance 124
Service Machine at Specified Intervals 124
Check the Hour Meter Regularly 124
Prepare Machine for Maintenance 124
Open Access Doors for Service 126
Open Engine Cover for Service 127
Fuel Tank 127
Hydraulic Breaker Attachment 128
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 128
Service Intervals 129
Required Parts 131
Maintenance—As Required 132
Remove and Clean Fuel Tank Inlet Screen 132
Drain Water and Sediment From Fuel Tank Sump 132
Drain Primary Fuel Filter and Water Separator 133
Drain Final Fuel Filter and Water Separator 133
Drain Auxiliary Fuel Filter and Water Separator 134
Clean Rear Camera Lens—If Equipped 134
Inspect Belts 135
Check Coolant 136
Check and Clean Radiator Air Inlet Screen 136
Check and Clean Air Cleaner Dust Unloader Valve 137
Check Windshield Washer Fluid Level 137
Check and Adjust Track Sag 138
Maintenance—10 Hours or Daily 139
Check Hydraulic Tank Oil Level 139
Check Engine Oil Level 141
Check Engine Coolant Level 142
Lubricate Hydraulic Coupler—If Equipped 142
Maintenance—Every 100 Hours 143
Lubricate Working Tool Pivots 143
Lubricate Front End Pin Joints 144
Inspect and Re-Torque Track Hardware 145
Maintenance—Every 250 Hours 146
Check Swing Gear Case Oil Level 146
Drain Water and Sediment from Hydraulic Tank 146
Check Travel Gear Case Oil Level 148
Check Battery Electrolyte Level and Terminals 149
Lubricate Blade Pivots—If Equipped 151
Take Engine Oil Sample 151
Maintenance—Every 500 Hours 152
Lubricate Swing Bearing Gear 152
Lubricate Swing Bearing 152
Drain and Refill Engine Oil and Replace Filter 153
Check Air Intake Hoses 154
Clean Cab Fresh Air and Cab Recirculating Air Filters 155
Take Fluid Samples 156
Maintenance—Every 1000 Hours 157
Drain and Refill Swing Gear Case Oil 157
Replace Hydraulic Tank Oil Filter 158
Replace Primary Fuel Filter and Water Separator 160
Replace Final Fuel Filter and Water Separator 161
Replace Pilot Oil Filter 162
Check and Adjust Engine Valve Lash 162
Check Coolant 163
Replace Air Cleaner Elements 163
Replace Air Cleaner Dust Unloader Valve 164
Maintenance—Every 2000 Hours 165
Replace Auxiliary Fuel Filter and Water Separator 165
Drain and Refill Travel Gear Case Oil 166
Maintenance—Every 4000 Hours 167
Drain Cooling System 167
Cooling System Fill and Deaeration Procedure 168
Maintenance—Every 4500 Hours 169
Service Exhaust Filter 169
Clean Exhaust Gas Recirculation (EGR) Cooler 169
Check Turbocharger 169
Check and Clean Fuel Injectors 169
Maintenance—Every 5000 Hours 170
Replace Hydraulic Tank Vent Cap Filter 170
Drain and Refill Hydraulic Tank Oil 171
Miscellaneous—Machine 174
Bleed Fuel System 174
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 175
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 175
Do Not Service Control Valves, Cylinders, Pumps, or Motors 175
Precautions for Alternator and Regulator 176
Handling, Checking, and Servicing Batteries Carefully 177
Using Battery Charger 178
Using Booster Batteries—24-Volt System 180
Replacing Batteries 180
Welding on Machine 181
Clean the Machine Regularly 181
Adding 12-Volt Accessories 182
JDLink Machine Monitoring System (MMS)—If Equipped 182
Replacing Fuses 182
Replacing Bucket Teeth 184
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 186
Replacing Bucket Teeth—TK Series 186
Removing the Bucket 187
Track Sag General Information 187
Check Track Shoe Hardware 187
Hardware Torque Specifications 187
Unified Inch Bolt and Screw Torque Values 188
Metric Bolt and Screw Torque Values 189
Miscellaneous—Operational Checkout 190
Operational Checkout 190
Miscellaneous—Troubleshooting 234
Troubleshooting Procedure 234
Engine 235
Hydraulic System 238
Electrical System 240
Miscellaneous—Storage 242
Prepare Machine for Storage 242
Monthly Storage Procedure 242
Miscellaneous—Machine Numbers 244
Record Product Identification Number (PIN) 244
Record Engine Serial Number 244
Record Travel Motor Serial Numbers 244
Record Swing Motor Serial Number 245
Record Hydraulic Coupler Serial Number—If Equipped 245
Record Hydraulic Pump Serial Number 246
Keep Proof of Ownership 246
Keep Machines Secure 246
Miscellaneous—Specifications 247
135G Engine Specifications 247
135G Drain and Refill Capacities 247
135G Machine Specifications 248
135G Working Ranges 250
135G Lift Capacity—Rubber Track; Without Blade; Arm: 2 52 m (8 ft 3 in ); Bucket: 414 kg (913 lb ); Shoe: 500 mm (20 in ) 252
135G Lift Capacity—Rubber Track; Blade on Ground; Arm: 2 52 m (8 ft 3 in ); Bucket: 414 kg (913 lb ); Shoe: 500 mm (20 in ) 253
135G Lift Capacity—Without Blade; Arm: 2 52 m (8 ft 3 in ); Bucket: 414 kg (913 lb ); Shoe: 600 mm (24 in ) 254
135G Lift Capacity—Blade on Ground; Arm: 2 52 m (8 ft 3 in ); Bucket: 414 kg (913 lb ); Shoe: 600 mm (24 in ) 255
135G Lift Capacity—Without Blade; Arm: 2 52 m (8 ft 3 in ); Bucket: 414 kg (913 lb ); Shoe: 700 mm (28 in ) 256
135G Lift Capacity—Blade on Ground; Arm: 2 52 m (8 ft 3 in ); Bucket: 414 kg (913 lb ); Shoe: 700 mm (28 in ) 257
135G Lift Capacity—Rubber Track; Without Blade; Arm: 3 01 m (9 ft 11 in ); Bucket: 414 kg (913 lb ); Shoe: 500 mm (20 in ) 258
135G Lift Capacity—Rubber Track; Blade on Ground; Arm: 3 01 m (9 ft 11 in ); Bucket: 414 kg (913 lb ); Shoe: 500 mm (20 in ) 259
135G Lift Capacity—Without Blade; Arm: 3 01 m (9 ft 11 in ); Bucket: 414 kg (913 lb ); Shoe: 600 mm (24 in ) 260
135G Lift Capacity—Blade on Ground; Arm: 3 01 m (9 ft 11 in ); Bucket: 414 kg (913 lb ); Shoe: 600 mm (24 in ) 261
135G Lift Capacity—Without Blade; Arm: 3 01 m (9 ft 11 in ); Bucket: 414 kg (913 lb ); Shoe: 700 mm (28 in ) 262
135G Lift Capacity—Blade on Ground; Arm: 3 01 m (9 ft 11 in ); Bucket: 414 kg (913 lb ); Shoe: 700 mm (28 in ) 263
Page Number 19
Section 1-1 19
Section 1-2 20
Section 1-3 28
Section 1-4 32
Section 1-5 36
Section 2-1 43
Section 2-2 60
Section 2-3 86
Section 3-1 111
Section 3-2 124
Section 3-3 132
Section 3-4 139
Section 3-5 143
Section 3-6 146
Section 3-7 152
Section 3-8 157
Section 3-9 165
Section 3-10 167
Section 3-11 169
Section 3-12 170
Section 4-1 174
Section 4-2 190
Section 4-3 234
Section 4-4 242
Section 4-5 244
Section 4-6 247

S.V 04/24