John Deere 1410D Forwarder Operator’s Manual OMF067072 – PDF DOWNLOAD

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John Deere 1410D Forwarder Operator’s Manual OMF067072 – PDF DOWNLOAD

FILE DETAILS:

John Deere 1410D Forwarder Operator’s Manual OMF067072 – PDF DOWNLOAD

• P/N: F067072_PK
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models: 1410D
• Series: D SERIES
• Serial: WJ1410D000692-829

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1410D Forwarder Operator’s Manual OMF067072 – PDF DOWNLOAD

Contents 2
Introduction 8
Operator’s manual for Timberjack 1410D Forwarder 8
Foreword 9
Timberjack Contact Information 9
Technical Information Feedback Form 10
Warranty 11
Standard warranty clauses 11
Timberjack Standard Warranty 11
Machines with Extended Coverage (For specified machines only!) 11
Periodic Maintenance 12
Safety – Safety Features 13
1410D Forwarder Safety Features 13
Safety – General Precautions 14
General 14
Recognize Safety Information 14
Understand Signal Words 14
Prepare for Emergencies 15
Wear Protective Clothing 15
Handle Fluids Safely—Avoid Fires 16
Handle Chemical Products Safely 16
Replace Safety Signs 17
Maintain Safety Cabin 17
Use of Radio-transmitters 18
Safety – Operating Precautions 19
Inspect machine 19
Attach Do not Operate Tag 19
Prevent Machine Runaway 20
Use Handholds and Steps 20
Secondary exit 21
Handle Starting Fluid Safely 22
Pay Attention to Bystanders 22
Carry no passangers 23
Use Seat Belts 23
Avoid Risks under Difficult Conditions 23
Stop Working if Machine Gives an Alarm 24
Loading the Machine 24
Keep Danger Zone Clear 24
Avoid Crush Points 25
Power Cables 26
Driving/Transporting on Public Roads 27
Ensure Safety before Driving on Frozen Water 27
Fire Prevention 28
What To Do If the Machine Catches Fire 29
Safety – Maintenance Precautions 30
General 30
Securing the Service Position 31
Use Proper Clothing 31
Use Proper Tools 32
Support Machine Properly 32
Shut Down Engine, Disconnect Battery Cable 33
Service Cooling System Safely 33
Prevent Battery Explosions 33
Prevent Acid Burns 34
Replacing the Xenon Worklamp 35
Start Only from Operator’s Seat 35
Beware of Exhaust Fumes 36
Avoid High Pressure Fluids 36
Avoid Heating near Pressurized Fluid Lines 37
Make Welding Repairs Safely 37
Service Tires Safely 38
Refueling and Servicing Fuel System 38
Dispose of Waste Properly 39
Operator’s Station – Panels, Switches, Gauges, Control levers 40
General 40
Front Dashboard 42
Start Key Positions 43
Signal Lights 43
Left and Right Arm Control Panels 44
Using Boom Control Levers 45
Window Washers and Wipers 47
Overhead Panel Switches 48
Warning Lamps and Buzzer 49
Preparedness for telephone 49
Air Conditioner Controls 50
Engine Heating Timer (Opt Eq ) 50
Operator’s seat 51
Lifting and Lowering the Cab 52
How to Lift the Cab 52
How to Lower the Cab 53
Operating the Machine 54
TMC 54
ECU 54
Alarms 55
Function of Seat Safety Switch 55
Emergency Stopper 55
Operating the Boom 56
Brakes 57
Frame Brake 58
Steering 59
High/Low Gear and Rear-Wheel Drive 60
Using the Differential Lock-Up 61
Operating the Decking Blade (Optional Equipment) 61
Operating the Clambunk 61
Starting and Turning Off the Engine 62
Before Starting the Engine for the First Time in a Working Day 62
Normal Start 63
Cold engine starting 64
After starting 65
A normal operation of the engine 66
Turning off the engine 67
Driving the Machine 68
Off-Road Driving 68
Driving on Road 69
Transporting and Towing the Machine 71
Use hold-down straps 71
Positioning 71
Minilevers 71
Chains 72
Towing 72
Stowing a Disabled Boom 76
Fluids and Lubricants 78
Recommended Fluids and Lubricants 78
Capacities 79
Diesel Fuel 80
Engine Oil 83
Coolant 84
Hydraulic oil 85
Gear oil 86
Brake fluid 86
Cab lift pump 86
Grease 87
Maintenance – General 88
Service, General 88
Using Fuels and Lubricants / Placement of Drain Hoses 88
Prepare Machine for Maintenance 89
Machine Frame, Locking and Unlocking 90
Check all bolted joints 91
Cleaning the Cab Windows 92
Tires 93
Changing Wheels 94
Anti slips 95
Fitting bogie tracks 96
Maintenance Intervals and Service Parts 98
Maintenance intervals 98
Service Parts 100
Maintenance – Every 10 hours or Daily 101
Check the hydraulic oil level 101
Check the engine oil level 102
Check the Fuel Pre-Filter 102
Check engine coolant level 103
Check the windshield washer fluid level 104
Check the radiator grille cleanness 105
Check the driving brake oil level 106
Check the air filter 106
Check the tires for air pressure and overall shape 107
Fill up the fuel tank 107
Maintain the boom 108
Maintenance of the Active Loadspace (ALS) 108
The following service and checks are to be made at the end of each workday 108
Maintenance – Every 50 hours or Weekly 109
Grease the center hinge bearings and steering cylinder bearings 109
Grease the decking blade1 110
Check the air conditioner 110
Maintain the Boom 110
Check the fire extinguisher system 111
Maintenance of the Active Loadspace (ALS) 111
Maintenance – Every 250 hours 112
Clean the machine 112
Check the high/low gear oil level 113
Check Differential Oil Level 114
Check Single Axle Wheel Ends ( Hub gear) Oil Level 115
Check Bogie Housings Oil Level 116
Greasing the Prelubricated Bogie Bearings 117
Check Wheel Nut Torque 117
Check the cabine air filters 118
Check the air conditioner 118
Maintain the boom 119
Maintenance of the Active Loadspace (ALS) 119
Maintenance – Every 500 hours 120
Change engine oil and replace oil filter 120
Change the fuel filters 122
Clean crankcase vent tube 123
Check the air intake system 123
Checking belt tensioner spring tension and belt wear 123
Check engine speeds 124
Control engine grounding 125
Remove sediment and water from the fuel tanks 125
Check the batteries for charge 125
Checking cooling system 127
Grease the driveshafts 128
Maintenance – Every 1000 hours 130
Renew the hydraulic oil 130
Replace the hydraulic return filter 133
Replace the hydraulic tank breather 134
Renew the high/low gear (transfer case) oil 135
Renew the pressure filter of the drive hydraulic system 136
Change the Brake Pedal Circuit Oil 137
Check and tighten the screw and bolt connections 138
Check the exhaust manifold 138
Check the air conditioner 138
Maintain the boom 139
Maintenance – Every 2000 hours 140
Check Valve Clearance – Engines (200,000- ) 140
Checking Crankshaft Vibration Damper 142
Changing the Coolant 143
Change Bogie Axle Differential Oil 146
Change Bogie Housings Oil 147
Change Single Axle Differential Oil 148
Change Single Axle Wheel Ends Oil 149
Check and tighten the bolts for the joints between axles and frame 150
Maintenance – Every 6 months 151
Service the fire extinguisher 151
Maintenance – Every 12 months 152
Have the fire extinguisher system (opt eq ) checked 152
Maintenance of the Active Loadspace (ALS) 152
Maintenance – As required 153
Maintain and adjust as required 153
Bleeding the fuel system 154
Clean the Fuel Tank Filler Filter 156
Replacing fan/alternator belt 157
Adjusting the Seat Turntable Brake 157
Maintain the Boom 158
Check the air conditioner 158
Hydraulic System and Bleeding 159
Working hydraulic system 159
Hydrostatic system 159
Bleeding 159
Bleeding Drive Hydraulic System 160
Bleeding Work Hydraulic System 162
Bleeding the Brake System 164
Hydrostatic System: Drive Pump adjusting 167
Checking and adjusting the charge pressure 167
Checking and adjusting the pressure cut-off valve setting of the drive pump 168
Hydrostatic System: Drive Motor adjusting 169
Checking and adjusting drive motors pressure cut-off settings 169
Work Hydraulic System: Check and Adjust 172
Adjustment of Pressure Difference 172
Adjusting the Maximum Pressure 172
Adjusting the Boom Pressure 173
Adjusting Auxiliary Functions 174
Adjusting Frame Brake 175
Adjusting Proportional Decking Blade 176
Adjusting Optional Equipment 176
Brake System: Check and Adjust 177
Checking the brakes 177
Mechanical adjustment of brakes 178
Brake Charging Pressure 179
Checking the Work Brake 180
Checking the Drive Brake (Brake Pedal) 180
Electrical System 181
Main Switch 181
Batteries 182
Welding 184
Fuses on the Left-Hand Side in the Engine Compartment 186
Instrument Box Fuses and Relays 187
Location of ECU and engine sensors 188
The RPM Sensor of the Drive Hydrostatics Motor 189
Hydraulic Tank Sensors 189
Transmission 190
Operating Power Transmission 190
High/Low Gear 190
Hydrostatic System 191
Control of Transmission 192
Boom, General 193
A General Description of the Boom 193
Operating Safety Precautions 194
General Operating Instructions 195
Assembly Instructions 195
Bleeding the Hydraulic System 196
Boom, Technical Data 197
Boom – Maintenance 201
Maintenance Schedule 201
Maintenance daily or every 10 hours 202
Maintenance weekly or every 50 hours 203
Maintenance every 250 hours 209
Maintenance every 1000 hours 210
Maintenance as required 213
Equipment, Air Conditioner 214
Introduction 214
Main Parts of Air Conditioning System 214
Risks and Counter-Measures 217
First Aid 218
Air Conditioner, Using 219
Maintenance and Inspections: Check the refrigerant level 221
Check the service moisture indicator of the dryer every 50 hours 224
Service the compressor every 1000 hours 224
Service the evaporator element every 1000 hours 225
Service the condenser element every 1000 hours 225
Service the hoses and connectors every 1000 hours 226
Equipment, Engine Preheater 227
Operation and maintenence 227
Equipment, Fire Extinguisher System 236
General 236
Fire Alarm and Actions 237
After a fire 240
Control unit 241
Hand-held fire extinguishers 243
Equipment, Decking Blade 244
Using the Decking Blade 244
Lowering the Decking Blade 245
Decking Blade’s Float 245
Equipment, ALS 246
Foreword 246
General Safety Instructions 246
Stability 247
ALS, Left Arm Control Panel 250
ALS, Right Arm Control Panel 251
Main Parts, ALS 252
Descriptions of bunks 253
Descriptions of the Headboard 254
Labeling 255
Main Valve 256
Special Tools 260
Bleeding the hydraulic system 260
Aligning load bunks 261
Max width adjustment 262
How to build the load 262
Using the Headboard 264
Flow and pressure set up 266
Disassembly of telescopic stakes 267
Maintenance Every 10 hours of operation 269
Maintenance Every 50 hours of operation 270
Maintenance Every 250 hours of operation 271
Maintenance Every 12 month of operation 277
Principal Hydraulic Diagram 278
Equipment, Weight Scales 279
Literature going with the Weight Scales 279
General operating safety precautions 279
Technical Description and maintenance 280
Control panel functions 281
Measuring the load weight when using different load spaces 282
Basic loading movements 283
Normal working procedure when using the weight scales 283
Charts of loading procedures 286
Equipment, Clambunk 289
Operating the Clambunk 289
Storage 291
Prepare Machine for Storage 291
Monthly Storage Procedure 293
Troubleshooting 295
Engine Troubleshooting 295
Diagnose Drive Lines 300
Diagnose Brake Hydraulics 301
Diagnose Cab Tilt Hydraulics 301
Diagnose Hydraulic/Hydrostatic Cooling System 302
Diagnose Hydrostatic Drive System 303
Diagnose Hydrostatic Drive Pump 305
Diagnose Hydrostatic Drive Motor 308
Diagnose Loader 309
Diagnose Heater/Air Conditioner 313
Hydraulic Diagrams 315
Hydraulic Diagrams 315
Boom Hydraulics 316
Transmission Hydraulics 320
Brake Hydraulics 322
Extra Equipment Hydraulics 324
Options Hydraulics 326
ALS -option 328
Electronic Schematics 330
General 330
Electronic Schematics for 1410D 332
1410D Specifications 366
Dimensions 366
Decals and Signs 367
Load area 368
Engine 369
Transmission 370
Axles 370
Steering 370
Brakes 371
Hydraulic system 371
Electrical System 371
Boom 371
Cab 372
Page Numbers 2
Section 1-1 8
1 8
2 9
3 10
Section 2-1 11
1 11
2 12
Section 3-1 13
1 13
Section 3-2 14
1 14
2 15
3 16
4 17
5 18
Section 3-3 19
1 19
2 20
3 21
4 22
5 23
6 24
7 25
8 26
9 27
10 28
11 29
Section 3-4 30
1 30
2 31
3 32
4 33
5 34
6 35
7 36
8 37
9 38
10 39
Section 4-1 40
1 40
2 41
3 42
4 43
5 44
6 45
7 46
8 47
9 48
10 49
11 50
12 51
Section 4-2 52
1 52
2 53
Section 5-1 54
1 54
2 55
3 56
4 57
5 58
6 59
7 60
8 61
Section 5-2 62
1 62
2 63
3 64
4 65
5 66
6 67
Section 5-3 68
1 68
2 69
3 70
Section 5-4 71
1 71
2 72
3 73
4 74
5 75
6 76
7 77
Section 6-1 78
1 78
2 79
3 80
4 81
5 82
6 83
7 84
8 85
9 86
10 87
Section 6-2 88
1 88
2 89
3 90
4 91
5 92
6 93
7 94
8 95
9 96
10 97
Section 6-3 98
1 98
2 99
3 100
Section 6-4 101
1 101
2 102
3 103
4 104
5 105
6 106
7 107
8 108
Section 6-5 109
1 109
2 110
3 111
Section 6-6 112
1 112
2 113
3 114
4 115
5 116
6 117
7 118
8 119
Section 6-7 120
1 120
2 121
3 122
4 123
5 124
6 125
7 126
8 127
9 128
10 129
Section 6-8 130
1 130
2 131
3 132
4 133
5 134
6 135
7 136
8 137
9 138
10 139
Section 6-9 140
1 140
2 141
3 142
4 143
5 144
6 145
7 146
8 147
9 148
10 149
11 150
Section 6-10 151
1 151
Section 6-11 152
1 152
Section 6-12 153
1 153
2 154
3 155
4 156
5 157
6 158
Section 7-1 159
1 159
2 160
3 161
4 162
5 163
6 164
7 165
8 166
Section 7-2 167
1 167
2 168
Section 7-3 169
1 169
2 170
3 171
Section 7-4 172
1 172
2 173
3 174
4 175
5 176
Section 7-5 177
1 177
2 178
3 179
4 180
Section 8-1 181
1 181
2 182
3 183
4 184
5 185
6 186
7 187
8 188
9 189
Section 9-1 190
1 190
2 191
3 192
Section 193
1 193
2 194
3 195
4 196
5 197
6 198
7 199
8 200
Section 10-2 201
1 201
2 202
3 203
4 204
5 205
6 206
7 207
8 208
9 209
10 210
11 211
12 212
13 213
Section 11-1 214
1 214
2 215
3 216
4 217
5 218
6 219
7 220
8 221
9 222
10 223
11 224
12 225
13 226
Section 11-2 227
1 227
2 228
3 229
4 230
5 231
6 232
7 233
8 234
9 235
Section 11-3 236
1 236
2 237
3 238
4 239
5 240
6 241
7 242
8 243
Section 11-4 244
1 244
2 245
Section 11-5 246
1 246
2 247
3 248
4 249
5 250
6 251
7 252
8 253
9 254
10 255
11 256
12 257
13 258
14 259
15 260
16 261
17 262
18 263
19 264
20 265
21 266
22 267
23 268
24 269
25 270
26 271
27 272
28 273
29 274
30 275
31 276
32 277
33 278
Section 11-6 279
1 279
2 280
3 281
4 282
5 283
6 284
7 285
8 286
9 287
10 288
Section 11-7 289
1 289
2 290
Section 12-1 291
1 291
2 292
3 293
4 294
Section 13-1 295
1 295
2 296
3 297
4 298
5 299
6 300
7 301
8 302
9 303
10 304
11 305Contents 2
Introduction 8
Operator’s manual for Timberjack 1410D Forwarder 8
Foreword 9
Timberjack Contact Information 9
Technical Information Feedback Form 10
Warranty 11
Standard warranty clauses 11
Timberjack Standard Warranty 11
Machines with Extended Coverage (For specified machines only!) 11
Periodic Maintenance 12
Safety – Safety Features 13
1410D Forwarder Safety Features 13
Safety – General Precautions 14
General 14
Recognize Safety Information 14
Understand Signal Words 14
Prepare for Emergencies 15
Wear Protective Clothing 15
Handle Fluids Safely—Avoid Fires 16
Handle Chemical Products Safely 16
Replace Safety Signs 17
Maintain Safety Cabin 17
Use of Radio-transmitters 18
Safety – Operating Precautions 19
Inspect machine 19
Attach Do not Operate Tag 19
Prevent Machine Runaway 20
Use Handholds and Steps 20
Secondary exit 21
Handle Starting Fluid Safely 22
Pay Attention to Bystanders 22
Carry no passangers 23
Use Seat Belts 23
Avoid Risks under Difficult Conditions 23
Stop Working if Machine Gives an Alarm 24
Loading the Machine 24
Keep Danger Zone Clear 24
Avoid Crush Points 25
Power Cables 26
Driving/Transporting on Public Roads 27
Ensure Safety before Driving on Frozen Water 27
Fire Prevention 28
What To Do If the Machine Catches Fire 29
Safety – Maintenance Precautions 30
General 30
Securing the Service Position 31
Use Proper Clothing 31
Use Proper Tools 32
Support Machine Properly 32
Shut Down Engine, Disconnect Battery Cable 33
Service Cooling System Safely 33
Prevent Battery Explosions 33
Prevent Acid Burns 34
Replacing the Xenon Worklamp 35
Start Only from Operator’s Seat 35
Beware of Exhaust Fumes 36
Avoid High Pressure Fluids 36
Avoid Heating near Pressurized Fluid Lines 37
Make Welding Repairs Safely 37
Service Tires Safely 38
Refueling and Servicing Fuel System 38
Dispose of Waste Properly 39
Operator’s Station – Panels, Switches, Gauges, Control levers 40
General 40
Front Dashboard 42
Start Key Positions 43
Signal Lights 43
Left and Right Arm Control Panels 44
Using Boom Control Levers 45
Window Washers and Wipers 47
Overhead Panel Switches 48
Warning Lamps and Buzzer 49
Preparedness for telephone 49
Air Conditioner Controls 50
Engine Heating Timer (Opt Eq ) 50
Operator’s seat 51
Lifting and Lowering the Cab 52
How to Lift the Cab 52
How to Lower the Cab 53
Operating the Machine 54
TMC 54
ECU 54
Alarms 55
Function of Seat Safety Switch 55
Emergency Stopper 55
Operating the Boom 56
Brakes 57
Frame Brake 58
Steering 59
High/Low Gear and Rear-Wheel Drive 60
Using the Differential Lock-Up 61
Operating the Decking Blade (Optional Equipment) 61
Operating the Clambunk 61
Starting and Turning Off the Engine 62
Before Starting the Engine for the First Time in a Working Day 62
Normal Start 63
Cold engine starting 64
After starting 65
A normal operation of the engine 66
Turning off the engine 67
Driving the Machine 68
Off-Road Driving 68
Driving on Road 69
Transporting and Towing the Machine 71
Use hold-down straps 71
Positioning 71
Minilevers 71
Chains 72
Towing 72
Stowing a Disabled Boom 76
Fluids and Lubricants 78
Recommended Fluids and Lubricants 78
Capacities 79
Diesel Fuel 80
Engine Oil 83
Coolant 84
Hydraulic oil 85
Gear oil 86
Brake fluid 86
Cab lift pump 86
Grease 87
Maintenance – General 88
Service, General 88
Using Fuels and Lubricants / Placement of Drain Hoses 88
Prepare Machine for Maintenance 89
Machine Frame, Locking and Unlocking 90
Check all bolted joints 91
Cleaning the Cab Windows 92
Tires 93
Changing Wheels 94
Anti slips 95
Fitting bogie tracks 96
Maintenance Intervals and Service Parts 98
Maintenance intervals 98
Service Parts 100
Maintenance – Every 10 hours or Daily 101
Check the hydraulic oil level 101
Check the engine oil level 102
Check the Fuel Pre-Filter 102
Check engine coolant level 103
Check the windshield washer fluid level 104
Check the radiator grille cleanness 105
Check the driving brake oil level 106
Check the air filter 106
Check the tires for air pressure and overall shape 107
Fill up the fuel tank 107
Maintain the boom 108
Maintenance of the Active Loadspace (ALS) 108
The following service and checks are to be made at the end of each workday 108
Maintenance – Every 50 hours or Weekly 109
Grease the center hinge bearings and steering cylinder bearings 109
Grease the decking blade1 110
Check the air conditioner 110
Maintain the Boom 110
Check the fire extinguisher system 111
Maintenance of the Active Loadspace (ALS) 111
Maintenance – Every 250 hours 112
Clean the machine 112
Check the high/low gear oil level 113
Check Differential Oil Level 114
Check Single Axle Wheel Ends ( Hub gear) Oil Level 115
Check Bogie Housings Oil Level 116
Greasing the Prelubricated Bogie Bearings 117
Check Wheel Nut Torque 117
Check the cabine air filters 118
Check the air conditioner 118
Maintain the boom 119
Maintenance of the Active Loadspace (ALS) 119
Maintenance – Every 500 hours 120
Change engine oil and replace oil filter 120
Change the fuel filters 122
Clean crankcase vent tube 123
Check the air intake system 123
Checking belt tensioner spring tension and belt wear 123
Check engine speeds 124
Control engine grounding 125
Remove sediment and water from the fuel tanks 125
Check the batteries for charge 125
Checking cooling system 127
Grease the driveshafts 128
Maintenance – Every 1000 hours 130
Renew the hydraulic oil 130
Replace the hydraulic return filter 133
Replace the hydraulic tank breather 134
Renew the high/low gear (transfer case) oil 135
Renew the pressure filter of the drive hydraulic system 136
Change the Brake Pedal Circuit Oil 137
Check and tighten the screw and bolt connections 138
Check the exhaust manifold 138
Check the air conditioner 138
Maintain the boom 139
Maintenance – Every 2000 hours 140
Check Valve Clearance – Engines (200,000- ) 140
Checking Crankshaft Vibration Damper 142
Changing the Coolant 143
Change Bogie Axle Differential Oil 146
Change Bogie Housings Oil 147
Change Single Axle Differential Oil 148
Change Single Axle Wheel Ends Oil 149
Check and tighten the bolts for the joints between axles and frame 150
Maintenance – Every 6 months 151
Service the fire extinguisher 151
Maintenance – Every 12 months 152
Have the fire extinguisher system (opt eq ) checked 152
Maintenance of the Active Loadspace (ALS) 152
Maintenance – As required 153
Maintain and adjust as required 153
Bleeding the fuel system 154
Clean the Fuel Tank Filler Filter 156
Replacing fan/alternator belt 157
Adjusting the Seat Turntable Brake 157
Maintain the Boom 158
Check the air conditioner 158
Hydraulic System and Bleeding 159
Working hydraulic system 159
Hydrostatic system 159
Bleeding 159
Bleeding Drive Hydraulic System 160
Bleeding Work Hydraulic System 162
Bleeding the Brake System 164
Hydrostatic System: Drive Pump adjusting 167
Checking and adjusting the charge pressure 167
Checking and adjusting the pressure cut-off valve setting of the drive pump 168
Hydrostatic System: Drive Motor adjusting 169
Checking and adjusting drive motors pressure cut-off settings 169
Work Hydraulic System: Check and Adjust 172
Adjustment of Pressure Difference 172
Adjusting the Maximum Pressure 172
Adjusting the Boom Pressure 173
Adjusting Auxiliary Functions 174
Adjusting Frame Brake 175
Adjusting Proportional Decking Blade 176
Adjusting Optional Equipment 176
Brake System: Check and Adjust 177
Checking the brakes 177
Mechanical adjustment of brakes 178
Brake Charging Pressure 179
Checking the Work Brake 180
Checking the Drive Brake (Brake Pedal) 180
Electrical System 181
Main Switch 181
Batteries 182
Welding 184
Fuses on the Left-Hand Side in the Engine Compartment 186
Instrument Box Fuses and Relays 187
Location of ECU and engine sensors 188
The RPM Sensor of the Drive Hydrostatics Motor 189
Hydraulic Tank Sensors 189
Transmission 190
Operating Power Transmission 190
High/Low Gear 190
Hydrostatic System 191
Control of Transmission 192
Boom, General 193
A General Description of the Boom 193
Operating Safety Precautions 194
General Operating Instructions 195
Assembly Instructions 195
Bleeding the Hydraulic System 196
Boom, Technical Data 197
Boom – Maintenance 201
Maintenance Schedule 201
Maintenance daily or every 10 hours 202
Maintenance weekly or every 50 hours 203
Maintenance every 250 hours 209
Maintenance every 1000 hours 210
Maintenance as required 213
Equipment, Air Conditioner 214
Introduction 214
Main Parts of Air Conditioning System 214
Risks and Counter-Measures 217
First Aid 218
Air Conditioner, Using 219
Maintenance and Inspections: Check the refrigerant level 221
Check the service moisture indicator of the dryer every 50 hours 224
Service the compressor every 1000 hours 224
Service the evaporator element every 1000 hours 225
Service the condenser element every 1000 hours 225
Service the hoses and connectors every 1000 hours 226
Equipment, Engine Preheater 227
Operation and maintenence 227
Equipment, Fire Extinguisher System 236
General 236
Fire Alarm and Actions 237
After a fire 240
Control unit 241
Hand-held fire extinguishers 243
Equipment, Decking Blade 244
Using the Decking Blade 244
Lowering the Decking Blade 245
Decking Blade’s Float 245
Equipment, ALS 246
Foreword 246
General Safety Instructions 246
Stability 247
ALS, Left Arm Control Panel 250
ALS, Right Arm Control Panel 251
Main Parts, ALS 252
Descriptions of bunks 253
Descriptions of the Headboard 254
Labeling 255
Main Valve 256
Special Tools 260
Bleeding the hydraulic system 260
Aligning load bunks 261
Max width adjustment 262
How to build the load 262
Using the Headboard 264
Flow and pressure set up 266
Disassembly of telescopic stakes 267
Maintenance Every 10 hours of operation 269
Maintenance Every 50 hours of operation 270
Maintenance Every 250 hours of operation 271
Maintenance Every 12 month of operation 277
Principal Hydraulic Diagram 278
Equipment, Weight Scales 279
Literature going with the Weight Scales 279
General operating safety precautions 279
Technical Description and maintenance 280
Control panel functions 281
Measuring the load weight when using different load spaces 282
Basic loading movements 283
Normal working procedure when using the weight scales 283
Charts of loading procedures 286
Equipment, Clambunk 289
Operating the Clambunk 289
Storage 291
Prepare Machine for Storage 291
Monthly Storage Procedure 293
Troubleshooting 295
Engine Troubleshooting 295
Diagnose Drive Lines 300
Diagnose Brake Hydraulics 301
Diagnose Cab Tilt Hydraulics 301
Diagnose Hydraulic/Hydrostatic Cooling System 302
Diagnose Hydrostatic Drive System 303
Diagnose Hydrostatic Drive Pump 305
Diagnose Hydrostatic Drive Motor 308
Diagnose Loader 309
Diagnose Heater/Air Conditioner 313
Hydraulic Diagrams 315
Hydraulic Diagrams 315
Boom Hydraulics 316
Transmission Hydraulics 320
Brake Hydraulics 322
Extra Equipment Hydraulics 324
Options Hydraulics 326
ALS -option 328
Electronic Schematics 330
General 330
Electronic Schematics for 1410D 332
1410D Specifications 366
Dimensions 366
Decals and Signs 367
Load area 368
Engine 369
Transmission 370
Axles 370
Steering 370
Brakes 371
Hydraulic system 371
Electrical System 371
Boom 371
Cab 372

S.V 03/24