John Deere 1410D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1410D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1410D Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F071825_PM
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1410D
Series: D SERIES
Serial: WJ1410D001201-

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1410D Forwarder Operator’s Manual – PDF DOWNLOAD

Contents 2
Introduction 8
Operator’s manual for John Deere Forwarder 8
Foreword 9
John Deere Contact Information 9
Technical Information Feedback Form 10
Warranty 11
Standard warranty clauses 11
Standard Warranty 11
Machines with Extended Coverage (For specified machines only!) 11
Periodic Maintenance 12
Safety – Safety Features 13
1410D Forwarder Safety Features 13
Safety – General Precautions 14
General 14
Recognize Safety Information 14
Understand Signal Words 14
Prepare for Emergencies 15
Wear Protective Clothing 15
Handle Fluids Safely—Avoid Fires 16
Handle Chemical Products Safely 16
Replace Safety Signs 17
Maintain Safety Cabin 17
Use of Radio-transmitters 18
Safety – Operating Precautions 19
Inspect machine 19
Attach Do not Operate Tag 19
Prevent Machine Runaway 20
Use Handholds and Steps 20
Secondary exit 21
Handle Starting Fluid Safely 22
Pay Attention to Bystanders 22
Carry no passangers 23
Use Seat Belts 23
Avoid Risks under Difficult Conditions 23
Stop Working if Machine Gives an Alarm 24
Loading the Machine 24
Keep Danger Zone Clear 24
Avoid Crush Points 25
Power Cables 26
Driving/Transporting on Public Roads 27
Ensure Safety before Driving on Frozen Water 27
Fire Prevention 28
What To Do If the Machine Catches Fire 29
Safety – Maintenance Precautions 30
General 30
Securing the Service Position 31
Use Proper Clothing 31
Use Proper Tools 32
Support Machine Properly 32
Shut Down Engine, Disconnect Battery Cable 33
Service Cooling System Safely 33
Prevent Battery Explosions 33
Prevent Acid Burns 34
Replacing the Xenon Worklamp 35
Start Only from Operator’s Seat 35
Beware of Exhaust Fumes 36
Avoid High Pressure Fluids 36
Avoid Heating near Pressurized Fluid Lines 37
Make Welding Repairs Safely 37
Service Tires Safely 38
Refueling and Servicing Fuel System 38
Dispose of Waste Properly 39
Operator’s Station – Panels, Switches, Gauges, Control levers 40
General 40
Front Dashboard 42
Start Key Positions 43
Signal Lights 43
Left and Right Arm Control Panels 44
Using Boom Control Levers 45
Window Washers and Wipers 46
Overhead Panel Switches 47
Warning Lamps and Buzzer 48
Preparedness for telephone 48
Air Conditioner Controls 49
Engine Heating Timer (Opt Eq ) 49
Operator’s seat 50
Lifting and Lowering the Cab 51
How to Lift the Cab 51
How to Lower the Cab 52
Operating the Machine 53
TMC 53
ECU 53
Alarms 54
Door Safety Switch 54
Emergency Stopper 54
Operating the Boom 55
Brakes 57
Frame Brake 58
Steering 59
High/Low Gear and Rear-Wheel Drive 60
Using the Differential Lock-Up 61
Operating the Decking Blade (Optional Equipment) 61
Operating the Clambunk 61
Starting and Turning Off the Engine 62
Before Starting the Engine for the First Time in a Working Day 62
Normal Start 63
Cold Weather Starting 64
After Starting 65
A normal operation of the engine 66
Turning off the engine 67
Driving the Machine 68
Off-Road Driving 68
Driving on Road 69
Transporting and Towing the Machine 71
Use hold-down straps 71
Positioning 71
Minilevers 71
Chains 72
Towing 72
Stowing a Disabled Boom 76
Fluids and Lubricants 78
Recommended Fluids and Lubricants 78
Capacities 79
Diesel Fuel 80
Engine Oil 81
Coolant 82
Hydraulic oil 83
Gear oil 84
Brake fluid 84
Cab lift pump 84
Grease 85
Maintenance – General 86
Service, General 86
Using Fuels and Lubricants / Placement of Drain Hoses 86
Prepare Machine for Maintenance 87
Machine Frame, Locking and Unlocking 88
Check all bolted joints 89
Cleaning the Cab Windows 90
Tires 91
Changing Wheels 92
Anti slips 93
Fitting bogie tracks 94
Maintenance Intervals and Service Parts 96
Maintenance intervals 96
Service Parts 97
Maintenance – Every 10 hours or Daily 100
Check the hydraulic oil level 100
Check the Engine Oil Level 100
Drain Water and Sediment from Fuel Filters 101
Check engine coolant level 102
Check the windshield washer fluid level 103
Check the radiator grille cleanness 104
Check the driving brake oil level 105
Check the air filter 105
Check the tires for air pressure and overall shape 106
Fill up the fuel tank 106
Maintain the boom 107
Maintenance of the Active Loadspace (ALS) 107
The following service and checks are to be made at the end of each workday 107
Maintenance – Every 50 hours or Weekly 108
Grease the center hinge bearings and steering cylinder bearings 108
Grease the decking blade1 109
Check the air conditioner 109
Maintain the Boom 109
Check the fire extinguisher system 110
Maintenance of the Active Loadspace (ALS) 110
Maintenance – Every 250 hours 111
Clean the machine 111
Check the high/low gear oil level 112
Check Differential Oil Level 113
Check Single Axle Wheel Ends ( Hub gear) Oil Level 114
Check Bogie Housings Oil Level 115
Check Wheel Nut Torque 115
Check the cabine air filters 116
Check the air conditioner 116
Maintain the boom 117
Maintenance of the Active Loadspace (ALS) 117
Maintenance – Every 500 hours 118
Change Engine Oil and Oil Filter 118
Replace Fuel Filters 121
Clean Crank Case Vent Tube 122
Check Air Intake System 122
Check Belt Wear 123
Check Belt Tensioner 124
Check engine speeds 124
Control engine grounding 125
Remove sediment and water from the fuel tanks 125
Check the Batteries for Charge and Electrolyte Level 126
Check Cooling System 127
Grease the driveshafts 127
Maintenance – Every 1000 hours 129
Greasing the Prelubricated Bogie Bearings 129
Renew the hydraulic oil 130
Replace the hydraulic return filter 133
Replace the hydraulic tank breather 134
Renew the high/low gear (transfer case) oil 135
Renew the pressure filter of the drive hydraulic system 136
Change the Brake Pedal Circuit Oil 137
Check and tighten the screw and bolt connections 138
Check the exhaust manifold 138
Check the air conditioner 138
Maintain the boom 139
Maintenance – Every 2000 hours 140
Check Valve Clearance 140
Change the Coolant 142
Check Crankshaft Vibration Damper 144
Change Bogie Axle Differential Oil 145
Change Bogie Housings Oil 146
Change Single Axle Differential Oil 147
Change Single Axle Wheel Ends Oil 148
Check and tighten the bolts for the joints between axles and frame 149
Maintenance – As required 150
When Necessary, Service and Adjust the Following 150
Adding the Coolant 150
Checking Air Filter Elements 151
Replacing Drive Belt 152
Cleaning the Fuel Tank Filler Filter 152
Maintain the Boom 152
Check the Air Conditioner 153
Adjusting the Seat Turntable Brake 153
Bleeding the Fuel System 154
Maintenance – Periodic Maintenance 155
Every 6 months 155
Every 12 months 155
Hydraulic System and Bleeding 156
Working hydraulic system 156
Hydrostatic system 156
Bleeding 157
Bleeding Drive Hydraulic System 158
Bleeding Work Hydraulic System 160
Bleeding the Brake System 162
Hydrostatic System: Drive Pump adjusting 165
Checking and adjusting the charge pressure 165
Checking and adjusting the pressure cut-off valve setting of the drive pump 166
Hydrostatic System: Drive Motor adjusting 167
Checking and adjusting drive motors pressure cut-off settings 167
Work Hydraulic System: Check and Adjust 170
Adjustment of Pressure Difference 170
Adjusting the Maximum Pressure 170
Adjusting the Boom Pressure 171
Adjusting Auxiliary Functions 172
Adjusting Frame Brake 173
Adjusting Proportional Decking Blade 174
Adjusting Optional Equipment 174
Brake System: Check and Adjust 175
Checking the brakes 175
Mechanical adjustment of brakes 176
Brake Charging Pressure 177
Checking the Work Brake 178
Checking the Drive Brake (Brake Pedal) 178
Electrical System 179
Main Switch 179
Batteries 180
Welding 182
Fuses on the Left-Hand Side in the Engine Compartment 184
Instrument Box Fuses and Relays 185
Engine Sensors and Connectors 186
The RPM Sensor of the Drive Hydrostatics Motor 187
Hydraulic Tank Sensors 187
Air Cleaner Sensors 188
Coolant Level Sensor 188
Transmission 189
Operating Power Transmission 189
High/Low Gear 189
Hydrostatic System 190
Control of Transmission 191
Boom, General 192
A General Description of the Boom 192
Operating Safety Precautions 193
General Operating Instructions 194
Assembly Instructions 194
Bleeding the Hydraulic System 195
Boom, Technical Data 196
Boom – Maintenance 200
Maintenance Schedule 200
Maintenance daily or every 10 hours 201
Maintenance weekly or every 50 hours 202
Maintenance every 250 hours 208
Maintenance every 1000 hours 209
Maintenance as required 212
Equipment, Air Conditioner 213
Introduction 213
Main Parts of Air Conditioning System 213
Risks and Counter-Measures 216
First Aid 217
Air Conditioner, Using 218
Maintenance and Inspections: Check the refrigerant level 220
Check the service moisture indicator of the dryer every 50 hours 223
Service the compressor every 1000 hours 223
Service the evaporator element every 1000 hours 224
Service the condenser element every 1000 hours 224
Service the hoses and connectors every 1000 hours 225
Equipment, Engine and Cabin Preheater 226
Configuration 226
Operation 227
Maintenance of the Engine Preheater 228
Timer for Engine and Cabin Preheater 229
Engine and Cabin Preheater Remote Control *) 232
Service Codes of the Engine Preheater 232
Equipment, Fire Extinguisher System 235
General 235
Fire Alarm and Actions 236
After a fire 239
Control unit 240
Hand-held fire extinguishers 242
Equipment, Decking Blade 243
Using the Decking Blade 243
Lowering the Decking Blade 244
Decking Blade’s Float 244
Equipment, ALS 245
Foreword 245
General Safety Instructions 245
Stability 246
ALS, Left Arm Control Panel 249
ALS, Right Arm Control Panel 250
Main Parts, ALS 251
Descriptions of bunks 252
Descriptions of the Headboard 253
Labeling 254
Main Valve 255
Special Tools 259
Bleeding the hydraulic system 259
Aligning load bunks 260
Max width adjustment 261
How to build the load 261
Using the Headboard 263
Flow and pressure set up 265
Disassembly of telescopic stakes 266
Maintenance Every 10 hours of operation 268
Maintenance Every 50 hours of operation 269
Maintenance Every 250 hours of operation 270
Maintenance Every 12 month of operation 276
Principal Hydraulic Diagram 277
Electrical Schematic, ALS 278
Equipment, Weight Scales 279
Literature going with the Weight Scales 279
General operating safety precautions 279
Technical Description and maintenance 280
Control panel functions 281
Measuring the load weight when using different load spaces 282
Basic loading movements 283
Normal working procedure when using the weight scales 283
Charts of loading procedures 286
Equipment, Clambunk 289
Operating the Clambunk 289
Storage 291
Prepare Machine for Storage 291
Monthly Storage Procedure 293
Troubleshooting 295
Engine Troubleshooting 295
Diagnose Drive Lines 300
Diagnose Brake Hydraulics 301
Diagnose Cab Tilt Hydraulics 301
Diagnose Hydraulic/Hydrostatic Cooling System 302
Diagnose Hydrostatic Drive System 303
Diagnose Hydrostatic Drive Pump 305
Diagnose Hydrostatic Drive Motor 308
Diagnose Loader 309
Diagnose Heater/Air Conditioner 313
Hydraulic Diagrams 315
Hydraulic Scheme F635328 315
Electronic Schematics 330
Electronic Schematics 330
Specifications 372
Decals and Signs 372
Dimensions 373
Load area 375
Engine 376
Transmission 376
Axles 376
Steering 377
Brakes 377
Hydraulic system 377
Electrical System 377
Boom 378
Cab 379

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