John Deere 1410D Forwarder Operators Manual – PDF DOWNLOAD
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John Deere 1410D Forwarder Operators Manual – PDF DOWNLOAD
OMF064197
Description
John Deere 1410D Forwarder Operators Manual – PDF DOWNLOAD
DESCRIPTION:
John Deere 1410D Forwarder Operators Manual – PDF DOWNLOAD
OMF064197
INTRODUCTION:
The information contained in this manual is comprised of regulations and instructions which will assist the operator to operate the machine in a safe and efficient manner. Make sure this manual is always close at hand and available to all who work on the machine.
- Should this manual be lost or should it deteriorate to an unintelligible state, contact Timberjack or your nearest Timberjack dealer for a replacement manual.
- If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
- Consult Timberjack or your local Timberjack dealer for the latest available information of your machine or for questions regarding information in this manual.
TABLE OF CONTENTS:
John Deere 1410D Forwarder Operators Manual – PDF DOWNLOAD
Contents 2
Introduction 8
Operator’s manual for Timberjack 1410D Forwarder 8
Foreword 9
Timberjack Contact Information 9
Technical Information Feedback Form 10
Warranty[scWarranty[ec 11
Standard warranty clauses 11
250 Hour Service 11
Safety – Safety Features 12
1410D Forwarder Safety Features 12
Safety – General Precautions 13
General 13
Recognize Safety Information 13
Understand Signal Words 13
Replace Safety Signs 14
Maintain Safety Cabin 14
Driving and Service 15
Use of Radio-transmitters 15
Prepare for Emergencies 16
Handle Fluids SafelyβAvoid Fires 16
Handle Chemical Products Safely 17
Dispose of waste properly 17
Avoid High-Pressure Fluids 18
Wear Protective Clothing 19
Daily checks 19
Safety – Operating Precautions 20
General operating instructions 20
Handle Starting Fluid Safely 21
Controls 21
Alarms 22
Secondary exit 22
Travel Safely 23
Do Not Short Starter 23
Operating the Machine 24
Loading the Machine 25
Driving on Frozen Water 25
Driving/Transporting on Public Roads 26
Power Cables 27
Fire Prevention 28
What To Do If the Machine Catches Fire 28
Safety – Maintenance Precautions 29
Service Machines Safely 29
Using the Xenon Worklamp 30
Securing the Service Position 31
Fluids 32
Prevent Acid Burns 33
Service Cooling System Safely 33
Prevent Battery Explosions 34
Service Tires Safely 34
Work in Clean Area 35
Illuminate Work Area Safely 35
Use Proper Tools 36
Use Proper Lifting Equipment 36
Operator’s Station 37
General 37
Front Dashboard 38
Start Key Positions 39
Window Washers and Wipers 40
Signal Lights 41
Left Arm Control Panel 41
Right Arm Control Panel 42
Using Boom Control Levers 43
Overhead Panel Switches 44
Warning Lamps and Buzzer 45
Preparedness for telephone 45
Air Conditioner Controls 46
Operator’s seat 47
Operating the Machine, Control System 49
TMC 49
ECU 49
Alarms 50
Operating the machine, Operation 51
Function of Seat Safety Switch 51
Emergency Stopper 51
Operating the Boom 52
Brakes 53
Frame Brake 54
Steering 55
High/Low Gear and Rear-Wheel Drive 56
Using the Differential Lock-Up 57
Operating the Decking Blade (Optional Equipment) 57
Operating the Clambunk 57
Lifting and Lowering the Cab 58
How to Lift the Cab 58
How to Lower the Cab 59
Transportation of the Machine 60
Use hold-down straps 60
Positioning 60
Minilevers 60
Chains 61
Starting and Turning Off the Engine 62
Before Starting the Engine for the First Time in a Working Day 62
Normal Start 63
Cold engine starting 64
After starting 65
A normal operation of the engine 66
Turning off the engine 67
Driving the Machine 68
Off-Road Driving 68
Driving on Road 69
Towing the Machine 71
Towing 71
Stowing a Disabled Boom 74
Maintenance – Machine 76
Service, General 76
Servicing Safety Precautions 77
General Maintenance Instructions 78
Welding Instructions 79
Cleaning the Cab windows 79
Tires 80
Changing Wheels 81
Anti slips 82
Fitting bogie tracks 83
Recommended Lubricants and Fluids 85
Capacities 86
Diesel Fuel 87
Engine Oil 88
Coolant 89
Hydraulic oil 90
Gear oil 91
Brake fluid 91
Cab lift pump 92
Grease 92
Maintenance – Periodic 93
Maintenance intervals 93
Maintenance – Every 10 hours or Daily 95
Check the hydraulic oil level 95
Check the engine oil level 96
Check the Fuel Pre-Filter 96
Check engine coolant level 97
Check the windshield washer fluid level 98
Check the radiator grille cleanness 99
Check the driving brake oil level100
Check the air filter100
Check the tires for air pressure and overall shape101
Fill up the fuel tank101
Maintain the boom102
The following service and checks are to be made at the end of each workday102
Maintenance – Every 50 hours or Weekly103
Grease the center hinge bearings and steering cylinder bearings103
Grease the decking blade1104
Check the air conditioner104
Maintain the Boom104
Check the fire extinguisher system105
Maintenance – Every 250 hours106
Clean the machine 106
Check the high/low gear oil level107
Check Differential Oil Level108
Check Single Axle Wheel Ends ( Hub gear) Oil Level109
Check Bogie Housings Oil Level110
Grease Bogie Bearings111
Check Wheel Nut Torque112
Check the cabine air filters112
Check the air conditioner113
Maintain the boom113
Maintenance – Every 500 hours114
Change engine oil and replace oil filter114
Change the fuel filters116
Clean crankcase vent tube117
Check the air intake system117
Checking belt tensioner spring tension and belt wear 117
Check engine speeds119
Control engine grounding119
Remove sediment and water from the fuel tanks119
Renew the pressure filter of the drive hydraulic system120
Check the batteries for charge120
Checking cooling system121
Control of the diesel engine coolant122
Filling supplemental coolant additives (SCA) between coolant changes122
Pressure control of the cooling system123
Grease the driveshafts123
Maintenance – Every 1000 hours125
Renew the hydraulic oil125
Replace the hydraulic return filter126
Replace the hydraulic tank breather127
Renew the high/low gear (transfer case) oil128
Check and tighten the screw and bolt connections129
Check the exhaust manifold130
Check the air conditioner130
Maintain the boom130
Maintenance – Every 2000 hours131
Check Valve Clearance – Engines (200,000- )131
Checking Crankshaft Vibration Damper133
Changing the Coolant134
Change Bogie Axle Differential Oil137
Change Bogie Housings Oil138
Change Single Axle Differential Oil139
Change Single Axle Wheel Ends Oil140
Check and tighten the bolts for the joints between axles and frame141
Maintenance – Every 6 months142
Service the fire extinguisher142
Maintenance – Every 12 months143
Have the fire extinguisher system (opt eq) checked143
Maintenance – As required144
General144
Bleeding the fuel system145
Have the proper function of the turbocharger checked147
Have the proper function of the alternator checked147
Have the proper function of the starter motor checked147
Have the proper function of the atomizers checked148
Clean the Fuel Tank Filler Filter148
Replacing fan/alternator belt149
Maintain the Boom149
Check the air conditioner149
Cooling System Maintenance 150
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes150
Pressure Testing Cooling System152
Hydraulic System: Hydraulic Oil Change153
Hydraulic tank and the vacuum pump153
Checking the oil level in hydraulic tank153
Renew the hydraulic oil154
Hydraulic System: General 156
Working hydraulic system156
Hydrostatic system156
Hydraulic System: Bleeding157
General157
Bleeding Drive Hydraulic System157
Bleeding Work Hydraulic System159
Bleeding the Brake System161
Hydrostatic System: Drive Pump adjusting164
Checking and adjusting the charge pressure164
Checking and adjusting the pressure cut-off valve setting of the drive pump165
Hydrostatic System: Drive Motor adjusting166
Checking the function of hydrostatic flushing valve166
Checking and adjusting drive motors pressure cut-off settings167
Work Hydraulic System: Check and Adjust169
Adjustment of Pressure Difference169
Adjusting the Maximum Pressure169
Adjusting the Boom Pressure170
Adjusting Auxiliary Functions172
Adjusting Frame Brake172
Adjusting Proportional Decking Blade173
Adjusting Optional Equipment173
Brake System: Check and Adjust174
Checking the brakes174
Mechanical adjustment of brakes175
Brake Charging Pressure176
Checking the Work Brake176
Checking the Drive Brake (Brake Pedal)177
Electrical System178
Main Switch178
Location of ECU and engine sensors179
Batteries180
Welding 182
Fuses on the Left-Hand Side in the Engine Compartment184
Instrument Box Fuses and Relays185
The RPM Sensor of the Drive Hydrostatics Motor186
Hydraulic Tank Sensors187
Transmission188
Operating Power Transmission188
High/Low Gear188
Hydrostatic System189
Control of Transmission190
Boom, General191
A General Description of the Boom191
Operating Safety Precautions192
General Operating Instructions194
Boom Maintenance, General196
Assembly Instructions196
Bleeding the Hydraulic System196
Maintenance Schedule197
Boom, Maintenance every 10 hours198
Grease the grapple and link198
Check boom structures198
The following service and checks are to be made at the end of each workday199
Boom, Maintenance every 50 hours200
Check the boom slewing housing oil level200
Check that the joint pins of the boom are secured200
Check the sideways clearance of the extension booms201
Check the boom extension boom chains for tightness201
Grease the rocker and cylinder bearings of the boom and the slewing system bearing202
Lubricate the extension boom chains with oil202
Check the grapple202
Lubrication and Maintenance Chart203
Boom, Maintenance every 250 hours204
Clean the boom204
Check boom structures204
Check the extension booms for vertical clearance205
Check the tightness of boom fastening bolts, hydraulic cylinder covers, and other screw joints205
Boom, Maintenance every 1000 hours206
Clean the magnetic plug of rotator206
Change the boom slewing system oil206
Clean the boom extension boom chains (depending on the model)207
Boom, Maintenance as required208
Adjusting the rotator link brakes208
Boom, Technical Data209
Boom CF7209
Rotator and Grapple209
Boom CF7211
Equipment, Air Conditioner213
Introduction213
Main Parts of Air Conditioning System213
Risks and Counter-Measures216
First Aid217
Air Conditioner, Using218
Maintenance and Inspections: Check the refrigerant level220
Check the service moisture indicator of the dryer every 50 hours223
Service the compressor V-belt every 250 hours223
Service the compressor every 1000 hours223
Service the evaporator element every 1000 hours224
Service the condenser element every 1000 hours224
Service the hoses and connectors every 1000 hours225
Equipment, Engine Preheater226
Operation and maintenence226
Equipment, Fire Extinguisher System235
General235
Fire Alarm and Actions236
After a fire239
Control unit240
Hand-held fire extinguishers242
Equipment, Decking Blade243
Using the Decking Blade243
Lowering the Decking Blade244
Decking Blade’s Float245
1410D Specifications246
Dimensions246
Decals and Signs247
Load area248
Engine 249
Transmission250
Axles250
Steering250
Brakes251
Hydraulic system251
Electrical System251
Boom 251
Cab 252
Hydraulic Diagrams, F622627253
Hydraulic Diagrams, F622627253
Boom Hydraulics 254
Transmission Hydraulics 258
Brake Hydraulics 260
Extra Equipment Hydraulics 262
Options Hydraulics 264
Wiring Diagrams, 1410D266
General266
TMC298
TMC CONTROL SYSTEM ver 3G+298
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JOHN DEERE 1410D FORWARDER OPERATORS MANUAL – PDF DOWNLOAD:
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