Operation Manual for John Deere 1470G FT4 CTL Harvester PDF

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John Deere 1470G Final Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

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John Deere 1470G Final Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 1470G Final Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
California Proposition 65 Warning 10
Non-road emissions control warranty statement 10
Emissions control warranty statement 2019 through 2021 11
Emissions Performance and Tampering 13
John Deere Harvester 13
1470G brochures 13
Machine identification 14
9 0L Engine Identification 15
Emissions control system certification label 15
Safety 17
Follow Laws and Regulations 17
Recognize Safety Information 17
Understand Signal Words 18
Prepare for Emergencies 18
Wear Protective Clothing 19
Handle Chemical Products Safely 19
Install Radio Transmitters Properly 20
Operating 20
Inspect machine 21
Attach Do not Operate Tag 21
Prevent Machine Runaway 22
Use Handholds and Steps 22
Handle Starting Fluids Safely 23
Pay Attention to Bystanders 23
Carry no passengers 24
Use Seat Belt 24
Cabin protective structures 25
Cabin windows 25
Secondary exit 27
Harvester cabin noise 27
Vibration levels in harvester cabin 28
Avoid Risks under Difficult Conditions 28
Operate the Boom Safely 29
Operating the harvester head 30
Stop Working if Machine Gives an Alarm 30
Keep Danger Zone Clear 31
Avoid saw chain shots 31
Avoid Crush Points 32
Avoid Power Lines 33
Driving/Transporting on Public Roads 33
Cold environment operation 34
Ensure Safety before Driving on Frozen Waters 35
Avoid Fires and Explosions 35
What To Do If the Machine Catches Fire? 36
Hand-held fire extinguisher 37
After a fire 37
Maintenance 38
Keep Machine in Good Condition 38
Use Proper Clothing 39
Use Proper Tools 39
Support Machine Properly 40
Service Cooling System Safely 40
Prevent Battery Explosions 41
Prevent Acid Burns 41
Start Only from Operator’s Seat 42
Beware of Exhaust Fumes 42
Exhaust filter cleaning 43
Exhaust filter maintenance 43
Handle ash safely 44
Avoid High Pressure Fluids 44
Avoid Heating near Pressurized Fluid Lines 45
Make Welding Repairs Safely 45
Service Tires Safely 46
Service Air Conditioner Safely 46
Replace Xenon Worklamps Safely 47
Service Accumulators Safely 47
Service Steering System Safely 48
Refueling and Servicing Fuel System 48
Filling and servicing DEF system 49
Dispose of Waste Properly 49
Disposal of diesel exhaust fluid (DEF) 49
Safety Decal Locations 50
Cabin non-text safety decals 50
Machine non-text safety decals 51
Machine text safety decals 51
Warranty 52
Standard Warranty Clauses 52
Standard Warranty 52
Extended Coverage 52
First 250 hours maintenance 52
Periodic Maintenance 53
Machine systems and components 54
Main switch panel‌ 54
Power outlets‌ 55
Rotating and leveling cabin 56
Operator’s seat – comfort 57
Final Tier 4 engines 57
Air intake and exhaust system diagram 58
Fuel cooler 59
Aftertreatment system (ATS) 60
Exhaust filter 61
Elevated engine RPM 61
Fuel dosing unit‌ 63
Fuel dosing injector‌ 64
SCR system operation 65
DEF tank and header (CAN based) 66
DEF tank operating levels 67
DEF dosing unit 68
DEF dosing injector 70
SCR system derates 71
Regeneration 72
Exhaust filter soot load levels 72
Passive regeneration 73
Active regeneration 74
Manual regeneration 75
Service regeneration 76
Tires 77
Tracks, anti-slip chains and wheel ballasting 78
Tracks in winter conditions 79
Track recommendations for winter 79
Hydraulics 80
Controls 81
Driving controls 81
Main switch 81
Safety switches and emergency stop 82
Ignition switch 83
Dashboard 84
Boom controls 86
Left keypad in harvester 87
Right keypad in harvester 88
Extra keypad 89
Lights and wipers 90
Cabin lights and service lights 91
Work lights 92
On road driving lights 93
Window wipers and washers 94
Right-hand side storage box 96
Central locking system 97
Air Conditioner 98
General system operation 98
Temperature setting 100
Fan control 100
Recirc mode 101
Defrost mode 102
Pre-heater modem 103
SMS interface 103
Pre-heater EasyStart timer control panel 105
Operation sequences 106
Setting the time 107
Switching on the pre-heater 108
Changing the heating duration 108
Switching off the pre-heater 109
Heating preselections 109
Preprogramming of preselection 110
Operating the machine 111
Engine 111
Starting the engine 111
Cold weather starting 112
After starting 112
Aftertreatment system 113
Filter cleaning switch 114
Work mode display icons 115
Alarms 116
DEF system operating cycles 117
Icons 118
Alarms and derates 118
Turning off the FT4 engine 119
Driving 119
Off-road driving 120
On-road driving 120
Cabin rotating and leveling 121
High/low gear and front wheel drive 121
ECO mode 122
Regulable ECO 123
ECO RPM threshold 124
Differential locks 125
Boom and harvester head 126
Warming up work hydraulics 126
Using the Boom 127
Processing Power Control modes 128
Boom levelling 128
Boom suspended mode 129
Smooth Boom Control (SBC) 130
After using the boom 131
At the End of the Work Day 132
General maintenance 133
Cabin windows cleaning and inspection 133
Refueling the Machine‌ 134
Refilling the diesel exhaust fluid (DEF) tank 135
Fluids and lubricants 136
Diesel fuel (ULSD) 136
Bio-Diesel Fuel 137
Cold weather operation 139
Handling and storing diesel fuel 139
Lubricity of diesel fuel 140
Diesel exhaust fluid (DEF) 140
Storing diesel exhaust fluid (DEF) 140
Testing diesel exhaust fluid (DEF) 141
Diesel engine oil 142
Diesel engine oil and filter service intervals 142
John Deere Break-In Plus™ Engine Oil 143
Additional engine oil information 144
Engine coolant 144
Hydraulic oil requirements 146
Gear oil 147
Brake fluid 147
Grease 147
Welding instructions 148
Electrical components 149
Batteries 149
Trickle charging 150
Using Booster Batteries 152
Fuses and relays 153
Main fuses 154
Rear carriage fuses 155
Rear carriage relays 156
Cabin fuses 157
Cabin relays 158
Wiring harness fuses and relays 159
G-series harvester CAN architecture (M50) 160
Controllers 161
Engine Control Unit (ECU) 162
Cabin controller (CAB) 162
Rotating and Levelling Controller (RLC) M50 163
XL4 PC (High Spec) 164
Telematics components 165
MTG module 166
Antennas 166
Aftertreatment system electrics 167
CAN and LIN bus communication 168
ATS sensors on LIN bus 169
ATS sensors on the CAN bus 170
Sensors and switches 171
Engine sensors, actuators and connectors (9 0L) 172
Electrical engine components 1/5 174
Electrical engine components 2/5 175
Electrical engine components 3/5 177
Electrical engine components 4/5 179
Electrical engine components 5/5 180
Sensors, Aftertreatment system 181
Sensors, air filter and coolant 1270/1470 182
Sensors, ambient temperature 182
Sensors, frame steering 183
Sensors, drive pedal 183
Sensors, transmission 184
Sensors, brake system 185
Sensors, fuel tank 185
Sensors, hydraulic oil tank 186
Sensors, work hydraulics 187
Sensors, CH9 boom 188
Sensors, cabin 189
Bulbs 189
Grounding points, redesigned R&L cabin 191
Hydraulic pressure measurements 191
Drive hydraulics (A11 Pump) 192
A11 main pressure relief valve 193
Maximum drive pressure 195
A11 maximum work pressure settings 196
A11 LS pressure difference Delta P 197
Drive motor pressure cut-off setting 198
Work hydraulics (A10 Pump) 198
A10 main pressure relief valve 199
A10 maximum work pressure settings 200
A10 LS pressure difference Delta P 201
Auxiliary valve pressure 202
Boom valve LS relief pressures 203
Cabin rotating and levelling pressure 204
Hydraulic fan pump pressure 205
Frame brake pressure 206
Brake hydraulics 206
Drive and work brake pressures 207
Loading range pressures 208
Loading pressure 209
Hydraulic oil sampling valve 210
Vacuum pump 211
Engine hoods 212
Lifting the hoods 213
Lifting the hoods without electric power 214
Boom general servicing 214
Changing wheels 215
Anti-slip chain fitting 216
Tracks fitting 1/4 216
Tracks fitting 2/4 217
Tracks fitting 3/4 217
Tracks fitting 4/4 218
Periodic maintenance 219
Introduction 219
Uptime maintenance planner 219
Optional equipment maintenance 219
Pre-heater maintenance 220
Run the pre-heater for a few minutes 220
Fault diagnosis 221
Fault display descriptions 222
Service codes 223
Central greasing system maintenance 224
Lubrication frequency and volume amount adjustment 225
Reservoir filling 226
System check 227
Troubleshooting 228
Fire protection system maintenance 229
10 hours or daily 230
50 hours or weekly 230
Every 12 months 231
Every 10 hours or daily 231
Check hydraulic oil level‌ 232
Check engine oil level‌ 233
Check boom structures visually 234
Every 50 hours or weekly 235
Check machine visually 235
Check high/low gear oil level‌ 236
Check differential oil level 237
Check hub gear oil level 238
Check boom screw joints 239
Check joint pins of the boom 240
Check harvester head mounting 240
Check bogie casing for leaks 241
Check the cooler cleanness‌ 242
Grease middle joint 243
Check and grease cabin rotation and leveling system 244
Check boom slew housing oil level 245
Grease the boom 246
Manual centralised greasing 247
Rotator and link 247
Every 250 hours 248
Check high/low gear oil level‌ 248
Check tire pressures 249
Check the door switch 249
Check secondary exit 250
Check cabin fresh-air filters 251
Every 500 hours 251
Change engine oil and oil filter 252
Replace fuel filters 254
Check the drive belt wear 256
Check crankcase vent tube‌ 257
Check air intake system‌ 258
Check cooling system 259
Check engine coolant level 260
Check electrolyte level of batteries 261
Drain water deposited in boom base 262
Check extension boom clearances 263
Every 1000 hours 263
Check valve clearance 264
Clean DEF tank 279
Replace DEF dosing unit filter‌ 281
Clean or replace air filter elements 282
Replace hydraulic tank oil filters 284
Replace hydraulic tank breather/dryer 285
Bleed hydraulic tank 286
Grease the driveshafts 287
Grease bogie slew bearings 288
Check wheel rims and fastening bolts 289
Check axle fastening bolts 290
Check frame brake fastening screws 291
Check air conditioner 292
Change cabin fresh-air filters 293
Clean rotator magnetic plug 294
Tighten rotator screws 295
Every 2000 hours 296
Change coolant 297
Change hydraulic oil 299
Change high/low gear oil 301
Change differential oil 302
Drain brake cylinders 304
Change bogie casing oil 305
Change hub gear oil 306
Change the boom slew housing oil 307
Grease cabin door hinges 308
As required 308
Clean the machine 309
Drain fuel filter 310
Replace drive belt‌ 311
Replace filter-dryer-receiver 312
Check drive brake oil level 320
Change brake pedal circuit oil 321
Check cabin stairs 322
Adjust brake cylinders 323
Adjust rotator link brakes 325
Inspect chain shot guard 326
Identification of excessive wear and damage 327
Transporting, towing and storing 328
Transporting the Machine 328
Harvester head fastening for transportation 329
Chain lengths for boom and head combinations 329
Harvester transportation position 331
Tie-down and lifting points 332
Towing the machine 332
Release parking brake cylinders 333
Releasing twin pump drive valve 334
Releasing the work brake 335
Releasing the steering 336
Stowing a disabled boom 336
By-passing the boom valve 337
Preparing machine for storage 338
After Storage 340
Environment, recycling and post-use 342
Index 343
Attachments 347
Declaration of Conformity template_en 348
1470G_brochure_en 350
a08020_F_GAS_DOC_en 354
a02326_Arm_Silikonilayout 356
Bucher_Saw_Motor_Warmup 358
a07824_LS-pressures_G_Harv_en 361
UMP_1270G_1470G_FT4_EN 363
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 366

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