John Deere 1470G Final Tier 4 CTL Harvester Operator’s Manual PDF

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John Deere 1470G Final Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 1470G Final Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

P/N: F690030_VW
Language: English
Division: Forestry
Product Lines: Wheeled Harvesters
Publication Type: Operator’s Manuals
Associated Models: 1470G
Series: G SERIES
Serial: 1WJ1470G002002-
1470G FT4 Operator’s Instructions

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1470G Final Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
California Proposition 65 Warning 10
Non-road emissions control warranty statement 10
John Deere Harvester 11
Brochures 11
Machine identification 12
Engine identification 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
Cabin windows 22
Secondary exit 24
Harvester cabin noise 25
Vibration levels in harvester cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 26
Stop Working if Machine Gives an Alarm 27
Keep Danger Zone Clear 27
Avoid saw chain shots 28
Avoid Crush Points 29
Avoid Power Lines 29
Driving/Transporting on Public Roads 30
Cold environment operation 30
Ensure Safety before Driving on Frozen Waters 31
Avoid Fires and Explosions 31
What To Do If the Machine Catches Fire? 32
Hand-held fire extinguisher 33
After a fire 33
Maintenance 34
Keep Machine in Good Condition 34
Use Proper Clothing 35
Use Proper Tools 35
Support Machine Properly 36
Service Cooling System Safely 36
Prevent Battery Explosions 37
Prevent Acid Burns 37
Start Only from Operator’s Seat 38
Beware of Exhaust Fumes 38
Exhaust filter cleaning 39
Exhaust filter maintenance 39
Handle ash safely 40
Avoid High Pressure Fluids 40
Avoid Heating near Pressurized Fluid Lines 41
Make Welding Repairs Safely 41
Service Tires Safely 42
Service Air Conditioner Safely 42
Replace Xenon Worklamps Safely 43
Service Accumulators Safely 43
Service Steering System Safely 44
Refueling and Servicing Fuel System 44
Filling and servicing DEF system 45
Dispose of Waste Properly 45
Disposal of diesel exhaust fluid (DEF) 45
Safety Decal Locations 46
Cabin non-text safety decals 46
Machine non-text safety decals 47
Machine text safety decals 47
Warranty 48
Standard Warranty Clauses 48
Standard Warranty 48
Extended Coverage 48
First 250 hours maintenance 48
Periodic Maintenance 49
Machine systems and components 50
Main switch panel‌ 50
Power outlets‌ 51
Rotating and levelling cabin 52
Operator’s seat – comfort 53
Final Tier 4 (Stage IV) engines 53
Air intake and exhaust system diagram 54
Aftertreatment system (ATS) 55
Exhaust filter 56
Elevated engine RPM 56
Fuel dosing unit‌ 58
Fuel dosing injector‌ 59
SCR system operation 60
DEF tank and header 61
DEF tank operating levels 62
DEF dosing unit 63
DEF dosing injector 65
SCR system derates 66
Regeneration 67
Exhaust filter soot load levels 67
Passive regeneration 68
Active regeneration 69
Manual regeneration 70
Service regeneration 71
Hydraulics 72
Controls 73
Driving controls 73
Main switch 73
Safety switches and emergency stop 74
Ignition switch 75
Dashboard 76
Boom controls 78
Left keypad in harvester 79
Right keypad in harvester 80
Extra keypad 81
Lights and wipers 82
Cabin lights and service lights 83
Work lights 84
Driving lights 85
Window wipers and washers 86
Right-hand side storage box 88
Central locking system 89
Air Conditioner 90
General system operation 90
Temperature setting 92
Fan control 92
Recirc mode 93
Defrost mode 94
Pre-heater modem 95
SMS interface 95
Pre-heater system 97
Operation sequences 98
Setting the timer 99
Switching on the heater 99
Heating pre-selection 100
Switching off the heater 100
Changing the Heating Duration 101
Operating the machine 102
Engine 102
Starting the engine 102
Cold weather starting 103
After starting 103
Aftertreatment system 104
Filter cleaning switch 105
Work mode display icons 106
Alarms 107
DEF system operating cycles 108
Icons 109
Alarms and derates 109
Turning off the FT4 engine 110
Driving 110
Off-road driving 111
On-road driving 111
Cabin rotating and levelling 112
High/low gear and front wheel drive 112
ECO mode 113
Regulable ECO 114
Differential locks 115
Boom and harvester head 116
Warming up work hydraulics 116
Using the Boom 117
Processing Power Control modes 118
Boom levelling 118
Boom suspended mode 119
Smooth Boom Control (SBC) 120
After Using the Boom 121
At the End of the Work Day 121
General maintenance 122
Cabin windows cleaning and inspection 122
Refueling the Machine‌ 123
Refilling the diesel exhaust fluid (DEF) tank 124
Fluids and lubricants 125
Diesel fuel (ULSD) 126
Bio-Diesel Fuel 126
Cold weather operation 127
Handling and storing diesel fuel 128
Lubricity of diesel fuel 128
Diesel exhaust fluid (DEF) 129
Storing diesel exhaust fluid (DEF) 129
Testing diesel exhaust fluid (DEF) 130
Diesel engine oil 130
Diesel engine oil and filter service intervals 131
John Deere Break-In™ Plus Engine Oil 132
Additional engine oil information 132
Engine coolant 133
Hydraulic oil requirements 134
Gear oil 135
Brake fluid 135
Grease 136
Welding instructions 136
Electrical components 137
Batteries 138
Using Booster Batteries 138
Fuses and relays 139
Main fuses 140
Rear carriage fuses 141
Rear carriage relays 142
Cabin fuses 143
Cabin relays 145
Wiring harness fuses and relays 146
Harvester MECA CAN architecture 147
Controllers 148
Engine Control Unit (ECU) 148
Cabin controller (CAB) 149
XL4 PC 150
Telematics components 151
MTG module 152
Antennas 152
Aftertreatment system electrics 153
CAN and LIN bus communication 154
ATS sensors on LIN bus 155
ATS sensors on the CAN bus 156
Sensors and switches 157
Engine sensors, actuators and connectors (9 0L) 158
Electrical engine components 1/5 160
Electrical engine components 2/5 162
Electrical engine components 3/5 164
Electrical engine components 4/5 166
Electrical engine components 5/5 167
Sensors, Aftertreatment system 168
Sensors, air filter and coolant 169
Sensors, ambient temperature 169
Sensors, frame steering 170
Sensors, drive pedal 171
Sensors, transmission 172
Sensors, brake system 173
Sensors, fuel tank 173
Sensors, hydraulic oil tank 174
Sensors, work hydraulics 175
Sensors, CH9 boom 176
Sensors, cabin 177
Bulbs 177
Grounding points, redesigned R&L cabin 179
Hydraulic pressure measurements 179
Drive hydraulics (A11 Pump) 180
A11 main pressure relief valve 181
Maximum drive pressure 183
A11 maximum work pressure settings 184
A11 LS pressure difference Delta P 185
Drive motor pressure cut-off setting 186
Work hydraulics (A10 Pump) 186
A10 main pressure relief valve 187
A10 maximum work pressure settings 188
A10 LS pressure difference Delta P 189
Auxiliary valve pressure 190
Boom valve LS relief pressures 191
Cabin rotating and levelling pressure 192
Hydraulic fan pump pressure 193
Frame brake pressure 194
Brake hydraulics 194
Drive and work brake pressures 195
Loading range pressures 196
Loading pressure 197
Hydraulic oil sampling valve 198
Vacuum pump 199
Engine hoods 200
Lifting the hoods 201
Lifting the hoods without electric power 202
Boom general servicing 202
Changing Wheels 203
Tracks, chains and wheel ballasting 204
Anti-Slip Fitting 204
Tracks fitting 1/4 205
Tracks fitting 2/4 205
Tracks fitting 3/4 206
Tracks fitting 4/4 206
Periodic maintenance 207
Introduction 207
Uptime maintenance planner 207
Optional equipment maintenance 207
Pre-heater maintenance 208
Run the pre-heater for a few minutes 208
Fault diagnosis 209
Service codes 209
Central greasing system maintenance 211
Lubrication frequency and volume amount adjustment 212
Reservoir filling 213
System check 214
Troubleshooting 215
Fire protection system maintenance 216
10 hours or daily 216
50 hours or weekly 217
Every 12 months 217
Every 10 hours or daily 217
Check hydraulic oil level‌ 218
Check engine oil level‌ 219
Check boom structures visually 220
Every 50 hours or weekly 220
Check machine visually 221
Check high/low gear oil level‌ 222
Check differential oil level 223
Check hub gear oil level 224
Check boom screw joints 225
Check joint pins of the boom 226
Check harvester head mounting 226
Check bogie casing for leaks 227
Check the cooler cleanness‌ 228
Grease middle joint 229
Check and grease cabin rotation and levelling system 230
Check boom slew housing oil level 231
Grease the boom 232
Manual centralised greasing 233
Rotator and link 233
Every 250 hours 234
Check high/low gear oil level‌ 234
Check tyre pressures 235
Check the door switch 235
Check cabin fresh-air filters 236
Every 500 hours 236
Change engine oil and oil filter 237
Replace fuel filters 239
Check the drive belt wear 241
Check crankcase vent tube‌ 242
Check air intake system‌ 243
Check cooling system 244
Check engine coolant level 245
Check electrolyte level of batteries 246
Drain water deposited in boom base 247
Check extension boom clearances 248
Every 1000 hours 248
Valve clearance check 249
Replace air filter elements 264
Test engine coolant 266
Change hydraulic oil 267
Replace hydraulic tank oil filters 269
Replace hydraulic tank breather/dryer 270
Bleed hydraulic tank 271
Grease the driveshafts 272
Grease bogie slew bearings 273
Check wheel rims and fastening bolts 274
Check axle fastening bolts 275
Check frame brake fastening screws 276
Check air conditioner 277
Change cabin fresh-air filters 278
Clean rotator magnetic plug 279
Tighten rotator screws 280
Every 2000 hours 281
Change coolant 282
Replace DEF filter‌ 284
Change high/low gear oil 285
Change differential oil 286
Drain brake cylinders 288
Change bogie casing oil 289
Change hub gear oil 290
Change the boom slew housing oil 291
As required 292
Clean the machine 292
Drain fuel filter 293
Replace drive belt‌ 294
Replace filter-dryer-receiver 295
Check drive brake oil level 304
Change brake pedal circuit oil 305
Check secondary exit 306
Check cabin stairs 307
Adjust brake cylinders 308
Adjust rotator link brakes 310
Inspect chain shot guard 311
Identification of excessive wear and damage 312
Transporting, towing and storing 313
Transporting the Machine 313
Harvester head fastening for transportation 314
Chain lengths for boom and head combinations 314
Harvester transportation position 316
Tie-down and lifting points 317
Towing the machine 317
Release parking brake cylinders 318
Releasing twin pump drive valve 319
Releasing the work brake 320
Releasing the steering 321
Stowing a disabled boom 321
By-passing the boom valve 322
Preparing machine for storage 323
After Storage 325
Environment, recycling and post-use 327
Index 328
Attachments 332
Declaration of Conformity template_en 333
1470G_brochure_en 335
a02326_Arm_Silikonilayout 339
Bucher_Saw_Motor_Warmup 341
a07824_LS-pressures_G_Harv_en 344
UMP_1270G_1470G_FT4_EN 346
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 349

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