John Deere 1470G Final Tier 4 Operator’s Manual F717340 – PDF DOWNLOAD

Description

John Deere 1470G Final Tier 4 Operator’s Manual F717340 – PDF DOWNLOAD

Part Number (P/N): F717340_44
Language: English
Division: Forestry
Product Lines: Harvester
Publication Type: Operator’s Manuals
Associated Models: 1470G
Series: G Series
Serial Number (Serial): 1WJ1470GL002292

TABLE OF CONTENTS:

John Deere 1470G Final Tier 4 Operator’s Manual F717340 – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
Technical information availability 12
Declaration of conformity 12
California Proposition 65 Warning 13
Non-road emissions control warranty statement 13
Emissions control warranty statement 2019 through 2021 14
Emissions Performance and Tampering 16
John Deere Harvester 16
Technical data 16
Machine identification 17
9 0L Engine Identification 18
Emissions control system certification label 19
Safety 21
Follow Laws and Regulations 21
Recognize Safety Information 21
Understand Signal Words 22
Prepare for Emergencies 22
Wear Protective Clothing 23
Handle Chemical Products Safely 23
Install Radio Transmitters Properly 24
Operating 24
Inspect machine 25
Attach Do not Operate Tag 25
Prevent Machine Runaway 26
Use Handholds and Steps 26
Handle Starting Fluids Safely 27
Pay Attention to Bystanders 27
Carry no passengers 28
Use Seat Belt 28
Cabin protective structures 29
ROPS levels 30
Cabin windows 30
Secondary exit of rotating and leveling cabin 32
Harvester cabin noise 32
Vibration levels in harvester cabin 33
Avoid Risks under Difficult Conditions 33
Operate the Boom Safely 34
Operating the harvester head 34
Stop Working if Machine Gives an Alarm 35
Keep Danger Zone Clear 36
Avoid saw chain shots 36
Avoid Crush Points 37
Avoid Power Lines 38
Driving/Transporting on Public Roads 38
Cold environment operation 39
Ensure Safety before Driving on Frozen Waters 40
Avoid Fires and Explosions 40
What To Do If the Machine Catches Fire? 41
Hand-held fire extinguisher 42
After a fire 42
Maintenance 43
Keep Machine in Good Condition 43
Use Proper Clothing 44
Use Proper Tools 44
Support Machine Properly 45
Support Cabin Leveling System 45
Service Cooling System Safely 46
Prevent Battery Explosions 46
Prevent Acid Burns 47
Start Only from Operator’s Seat 47
Beware of Exhaust Fumes 48
Exhaust filter cleaning 48
Exhaust filter maintenance 49
Handle ash safely 49
Avoid High Pressure Fluids 50
Avoid Heating near Pressurized Fluid Lines 50
Make Welding Repairs Safely 51
Service Tires Safely 51
Service Air Conditioner Safely 52
Replace Xenon Worklamps Safely 52
Service Accumulators Safely 53
Service Steering System Safely 54
Refueling and Servicing Fuel System 54
Filling and servicing DEF system 55
Dispose of Waste Properly 55
Disposal of diesel exhaust fluid (DEF) 55
Safety Decal Locations 56
Rotating and leveling cabin non-text safety decals 56
Machine non-text safety decals 57
Machine text safety decals 57
Warranty 58
Standard Warranty Clauses 58
Standard Warranty 58
Extended Coverage 58
First 250 hours maintenance 58
Periodic Maintenance 59
Machine systems and components 60
Main switch panel‌ 60
Power outlets‌ 61
Rotating and leveling cabin 62
Operator’s seat – comfort 63
Operator’s seat – standard 63
Final Tier 4 engines 64
Air intake and exhaust system diagram 64
Aftertreatment system (ATS) 66
Exhaust filter 67
Elevated engine RPM 67
Fuel dosing unit‌ 68
Fuel dosing injector‌ 69
SCR system operation 70
DEF tank and header (CAN based) 71
DEF tank operating levels 72
DEF dosing unit 72
DEF dosing injector 74
SCR system derates 75
Regeneration process 76
Exhaust filter soot load levels 76
Passive regeneration 77
Active regeneration 78
Manual regeneration 79
Service regeneration 80
Tires 81
Tracks, anti-slip chains and wheel ballasting 82
Tracks in winter conditions 83
Track recommendations for winter 83
Boom specifications 84
CH9 lifting diagrams 86
Hydraulics overview 87
Boom and steering hydraulics 88
Boom valve 89
Steering and tilt sections 90
K220LS sections 91
Optional equipment 91
Central greasing system 92
Safety instructions 92
Grease dispenser 93
Central greasing layout 1270G/1470G 94
Main dispenser 95
Front frame dispenser 96
Middle joint dispenser 97
Rear frame dispenser 98
CH9 boom 99
Boom base 100
Lifting lever 101
Main boom 102
Jib boom 103
Cabin bearing grease block 103
Fire protection system 104
Components 104
Alarm panel 105
Harvester IBC 105
IBC sensor bus 106
Rotating angle sensor 106
Stump treatment 107
Calipers 107
On-road driving equipment 108
Pre-heater 108
Tire pressure monitor system (TPMS) 109
System operation 110
Controls 112
Driving controls 112
Main switch 112
Brake controls 113
Safety switches and emergency stop 114
Ignition switch 115
Dashboard 116
Boom controls 118
Harvester IBC boom controls 119
Left keypad in harvester 120
Right keypad in harvester 121
Extra keypad 122
Lights and wipers 123
Cabin lights and service lights 124
Work lights 125
On-road driving lights 125
Window wipers and washers 126
Right-hand side storage box 127
Central locking system 127
Air Conditioner 128
General system operation 128
Temperature setting 130
Fan control 130
Recirc mode 131
Defrost mode 132
Pre-heater modem 133
Mobile control of pre-heater 133
Pre-heater EasyStart timer control panel 135
Setting the time 136
Switching on the pre-heater 137
Changing the heating duration 137
Switching off the pre-heater 138
Heating preselections 138
Preprogramming of preselection 139
Operating the machine 140
Engine 140
Starting the engine 140
Cold weather starting 141
After starting 141
Aftertreatment system 142
Filter cleaning switch 142
Work mode display icons 143
Alarms 144
DEF system operating cycles 145
Icons 146
Alarms and derates 146
Turning off the FT4 engine 147
Driving 147
Off-road driving 148
On-road driving 148
Cabin rotating and leveling 149
High/low gear and front wheel drive 150
Limited % driving 151
Regulable control for driving percentage 152
ECO RPM threshold 153
Differential locks 154
Boom and harvester head 155
Warming up work hydraulics 155
Using the Boom 156
IBC mode 156
Boom trajectories 157
Hill mode 158
IBC 3 0 control limits 159
IBC manual mode and traditional boom control 161
Processing Power Control modes 162
Boom leveling 162
Boom suspended mode 163
Smooth Boom Control (SBC) 164
After using the boom 165
At the End of the Work Day 166
General maintenance 167
Cabin windows cleaning and inspection 167
Cabin interior cleaning and surface sanitation 168
Refueling the Machine‌ 169
Refilling the diesel exhaust fluid (DEF) tank 170
Fluids and lubricants 171
Diesel fuel (ULSD) 171
Bio-Diesel Fuel 172
Cold weather operation 173
Handling and storing diesel fuel 174
Lubricity of diesel fuel 174
Diesel exhaust fluid (DEF) 175
Storing diesel exhaust fluid (DEF) 175
Testing diesel exhaust fluid (DEF) 176
Diesel engine oil 177
Diesel engine oil and filter service intervals 177
John Deere Break-In Plus™ Engine Oil 178
Additional engine oil information 179
Engine coolant 179
Hydraulic oil requirements 182
Gear oil 183
Brake fluid 183
Grease 183
Welding instructions 184
Electrical components 185
Batteries 185
Using Booster Batteries 186
Trickle charging 187
Fuses and relays 188
Main fuses 189
Rear carriage fuses 190
Rear carriage relays 191
Cabin fuses 192
Cabin relays 194
Wiring harness fuses and relays 195
G-series harvester CAN architecture (M50) 196
Controllers 197
Engine Control Unit (ECU) 197
Cabin controller (CAB) 198
Rotating and Levelling Controller (RLC) M50 199
HPC21 (High spec) 200
Telematics components 201
MTG module 202
Antennas 202
Boom cable diagnostics 203
Sensors and switches 203
Engine sensors, actuators and connectors (9 0L) 204
Electrical engine components 1/5 206
Electrical engine components 2/5 207
Electrical engine components 3/5 209
Electrical engine components 4/5 211
Electrical engine components 5/5 212
Sensors, aftertreatment system 1270/1470 213
Sensors, air filter and coolant 1270/1470 214
Sensors, ambient temperature 214
Sensors, frame steering 215
Sensors, drive pedal 215
Sensors, transmission 216
Sensors, brake system 217
Sensors, fuel tank 217
Sensors, hydraulic oil tank 218
Sensors, work hydraulics 218
Sensors, CH9 boom 219
Sensors, cabin 220
Bulbs 220
Grounding points 221
Grounding points, R&L cabin – Gen II 222
Hydraulic pressure measurements 222
Drive hydraulics (A11 Pump) 223
A11 main pressure relief valve 224
Maximum drive pressure 226
A11 maximum work pressure settings 227
A11 LS pressure difference Delta P 228
Drive motor pressure cut-off setting 229
Drive motor anti-cavitation pressure 230
Work hydraulics (A10 Pump) 230
A10 main pressure relief valve 231
A10 maximum work pressure settings 233
A10 LS pressure difference Delta P 234
Auxiliary valve pressure 235
Boom valve LS relief pressures 235
Cabin rotating and levelling pressure 236
Hydraulic fan pump pressure 237
Frame brake pressure 239
Brake hydraulics 239
Drive and work brake pressures 240
Loading range pressures 241
Loading pressure 241
Hydraulic oil sampling valve 242
Vacuum pump 243
Engine hoods 244
Lifting the hoods 245
Lifting the hoods without electric power 246
Boom general servicing 247
Changing wheels 248
Anti-slip chain fitting 248
Tracks fitting 1/4 249
Tracks fitting 2/4 249
Tracks fitting 3/4 250
Tracks fitting 4/4 250
Periodic maintenance 251
Introduction 251
Uptime maintenance planner 251
Optional equipment maintenance 251
Pre-heater maintenance 252
Run the pre-heater and clean surroundings 252
Fault display descriptions 253
Fault diagnosis (EasyStart) 254
Service codes 254
Central greasing system maintenance 256
Lubrication frequency and volume amount adjustment 257
Reservoir filling 258
System check 259
Troubleshooting 260
Fire protection system maintenance 261
10 hours or daily 262
50 hours or weekly 262
Every 12 months 263
Checking date of DAFO fire extinguisher 263
IBC maintenance 264
Conical sleeve pin tightening 264
Stump treatment system maintenance 265
Measure stump treatment system pressure 266
Every 10 hours or daily 266
Check hydraulic oil level‌ 267
Check engine oil level‌ 268
Check boom structures visually 269
Tighten conical sleeve pins of frame brake disk 270
Tighten conical sleeve pin of main boom and pillar joint 271
Grease rotator and link 272
Every 50 hours or weekly 273
Check machine visually 273
Check high/low gear oil level‌ 274
Check differential oil level 275
Check hub gear oil level 276
Check boom screw joints 277
Check joint pins of the boom 278
Check harvester head mounting 279
Check bogie casing for leaks 280
Check the cooler cleanness‌ 281
Grease middle joint and frame steering cylinders 282
Check and grease cabin rotation and leveling system 283
Check boom slew housing oil level 284
Grease the boom 285
Manual centralised greasing 286
Tighten rotator vertical pins (HX 30) 287
Every 250 hours 287
Check high/low gear oil level‌ 288
Clean coolant strainer 289
Check tire pressures 290
Check the door switch 291
Check secondary exit 291
Check cabin fresh-air filters 292
Tighten two rotator clamping screws (Indexator) 293
Every 500 hours 293
Change engine oil and oil filter 294
Replace fuel filters 296
Check the drive belt wear 298
Check crankcase vent tube‌ 299
Check air intake system‌ 300
Check cooling system 301
Check engine coolant level 302
Check electrolyte level of batteries 303
Check extension boom clearances 304
Every 1000 hours 304
Clean or replace air filter elements 305
Replace hydraulic tank oil filters 306
Replace hydraulic tank breather/dryer 307
Bleed hydraulic tank 308
Grease the driveshafts 309
Grease bogie slew bearings 310
Check wheel rims and fastening bolts 311
Check axle fastening bolts 312
Check air conditioner 313
Check drive brake oil level 314
Adjust brake cylinders 315
Change cabin fresh-air filters 317
Clean rotator magnetic plug 317
Tighten rotator screws 318
Every 2000 hours 319
Change hydraulic oil 320
Change high/low gear oil 322
Change differential oil 323
Drain brake cylinders 324
Change bogie casing oil 325
Change hub gear oil 325
Change the boom slew housing oil 326
Grease cabin door hinges 327
Tighten rotator vertical pins (HX 30) 327
Every 3000 hours 328
Check valve clearance 328
Clean DEF tank 344
Replace DEF dosing unit filter‌ 346
Every 6000 hours 347
Change coolant 348
As required 349
Clean the machine 350
Drain fuel filter 351
Replace drive belt‌ 352
Replace filter-dryer-receiver 353
Change brake pedal circuit oil 361
Check cabin stairs 362
Adjust link brakes (Indexator) 363
Adjust link brakes (BlackBruin) 365
Inspect chain shot guard 366
Identification of excessive wear and damage 367
Check rotator blue plug (Indexator HX 30) 368
Drain water deposited in boom base 369
Battery maintenance 369
Seat belt maintenance 370
Transporting, towing and storing 371
Transporting the Machine 371
Harvester head fastening for transportation 372
Harvester transportation position 373
Chain lengths for boom and head combinations 373
Tie-down and lifting points 375
Towing the machine 375
Release parking brake cylinders 376
Releasing twin pump drive valve 377
Releasing the work brake 378
Releasing the steering 379
Stowing a disabled boom 379
By-passing the boom valve 380
Preparing machine for storage 381
After Storage 383
Monthly storage procedure 384
Preparing engine for long-term storage 385
Removing engine from long term storage 386
Environment, recycling and post-use 387
Index 388
Attachments 393
Declaration of Conformity template_en 394
1470G_brochure_en 397
a08020_F_GAS_DOC_en 401
a02326_Arm_Silikonilayout 403
a09869_LS-pressures_K220_Harv_en 405
UMP_1270G_1470G_FT4_ATS_EN 407
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere_EN 411

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