John Deere 1470G Tier 3 & Tier 2 CTL Harvester Operator’s Manual PDF

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John Deere 1470G Tier 3 & Tier 2 CTL Harvester Operator’s Manual – PDF DOWNLOAD

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John Deere 1470G Tier 3 & Tier 2 CTL Harvester Operator’s Manual – PDF DOWNLOAD

P/N: F691068_QZ
Language: English
Division: Forestry
Product Lines: Wheeled Harvesters
Publication Type: Operator’s Manuals
Associated Models: 1470G T2, 1470G T3
Series: G SERIES
Serial: 1WJ1470G002002
1470G T2/T3 Operator’s Instructions

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1470G Tier 3 & Tier 2 CTL Harvester Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere Harvester 10
1470G brochures 10
Machine identification 11
Engine Identification 12
Safety 13
Follow Laws and Regulations 13
Recognize Safety Information 13
Understand Signal Words 14
Prepare for Emergencies 14
Wear Protective Clothing 15
Handle Chemical Products Safely 15
Install Radio Transmitters Properly 16
Operating 16
Inspect machine 17
Attach Do not Operate Tag 17
Prevent Machine Runaway 18
Use Handholds and Steps 18
Handle Starting Fluids Safely 19
Pay Attention to Bystanders 19
Carry no passengers 20
Use Seat Belt 20
Cabin protective structures 21
Cabin windows 21
Secondary exit 23
Harvester cabin noise 23
Vibration levels in harvester cabin 24
Avoid Risks under Difficult Conditions 24
Operate the Boom Safely 25
Operating the harvester head 26
Stop Working if Machine Gives an Alarm 26
Keep Danger Zone Clear 27
Avoid saw chain shots 27
Avoid Crush Points 28
Avoid Power Lines 29
Driving/Transporting on Public Roads 29
Cold environment operation 30
Ensure Safety before Driving on Frozen Waters 31
Avoid Fires and Explosions 31
What To Do If the Machine Catches Fire? 32
Hand-held fire extinguisher 33
After a fire 33
Maintenance 34
Keep Machine in Good Condition 34
Use Proper Clothing 35
Use Proper Tools 35
Support Machine Properly 36
Service Cooling System Safely 36
Prevent Battery Explosions 37
Prevent Acid Burns 37
Start Only from Operator’s Seat 38
Beware of Exhaust Fumes 38
Avoid High Pressure Fluids 39
Avoid Heating near Pressurized Fluid Lines 39
Make Welding Repairs Safely 40
Service Tires Safely 40
Service Air Conditioner Safely 41
Replace Xenon Worklamps Safely 41
Service Accumulators Safely 42
Service Steering System Safely 43
Refueling and Servicing Fuel System 43
Dispose of Waste Properly 44
Safety Decal Locations 44
Cabin non-text safety decals 45
Machine non-text safety decals 45
Machine text safety decals 46
Warranty 47
Standard Warranty Clauses 47
Standard Warranty 47
Extended Coverage 47
First 250 hours maintenance 47
Periodic Maintenance 48
Machine systems and components 49
Main switch panel‌ 49
Power outlets‌ 50
Rotating and leveling cabin 51
Operator’s seat – comfort 52
Tires 53
Tracks, anti-slip chains and wheel ballasting 54
Tracks in winter conditions 55
Track recommendations for winter 55
Hydraulics 56
Controls 57
Driving controls 57
Main switch 57
Safety switches and emergency stop 58
Ignition switch 59
Dashboard 60
Boom controls 62
Left keypad in harvester 63
Right keypad in harvester 64
Extra keypad 65
Lights and wipers 66
Cabin lights and service lights 67
Work lights 68
On road driving lights 69
Window wipers and washers 70
Right-hand side storage box 72
Central locking system 73
Air Conditioner 74
General system operation 74
Temperature setting 76
Fan control 76
Recirc mode 77
Defrost mode 78
Pre-heater modem 79
SMS interface 79
Pre-heater EasyStart timer control panel 81
Operation sequences 82
Setting the time 83
Switching on the pre-heater 84
Changing the heating duration 84
Switching off the pre-heater 85
Heating preselections 85
Preprogramming of preselection 86
Operating the machine 87
Engine 87
Starting the engine 87
Cold weather starting 88
After starting 88
Turning off the engine 89
Driving 89
Off-road driving 89
On-road driving 90
Cabin rotating and leveling 91
High/low gear and front wheel drive 91
ECO mode 92
Regulable ECO 93
ECO RPM threshold 94
Differential locks 95
Boom and harvester head 96
Warming up work hydraulics 96
Using the Boom 97
Processing Power Control modes 98
Boom levelling 98
Boom suspended mode 99
Smooth Boom Control (SBC) 100
After using the boom 101
At the End of the Work Day 102
General maintenance 103
Cabin windows cleaning and inspection 103
Refueling the Machine‌ 104
Fluids and lubricants 105
Diesel fuel 105
Bio-Diesel Fuel 106
Minimizing the effect of cold weather on diesel engines 107
Handling and storing diesel fuel 108
Lubricity of diesel fuel 108
Engine oil 109
Diesel engine oil and filter service intervals 109
Diesel engine break-in oil 110
Additional engine oil information 111
Coolant 112
Hydraulic oil requirements 115
Gear oil 116
Brake fluid 116
Grease 116
Welding instructions 117
Electrical components 118
Batteries 118
Trickle charging 119
Using Booster Batteries 121
Fuses and relays 122
Main fuses 123
Rear carriage fuses 124
Rear carriage relays 125
Cabin fuses 126
Cabin relays 127
Wiring harness fuses and relays 128
G-series harvester CAN architecture (M50) 129
Controllers 130
Engine Control Unit (ECU) 131
Cabin controller (CAB) 131
Rotating and Levelling Controller (RLC) M50 132
XL4 PC (High Spec) 133
Telematics components 134
MTG module 135
Antennas 135
Sensors and switches 136
Tier 3 Engine sensors (9 0L) 137
Engine sensors 1/4 138
Engine sensors 2/4 139
Engine sensors 3/4 140
Engine sensors 4/4 141
Tier 2 Engine sensors (9 0L) 142
Engine sensors 1/3 143
Engine sensors 2/3 144
Engine sensors 3/3 145
Sensors, air intake system and coolant 146
Sensors, ambient temperature 146
Sensors, frame steering 147
Sensors, drive pedal 147
Sensors, transmission 148
Sensors, brake system 149
Sensors, fuel tank 149
Sensors, hydraulic oil tank 150
Sensors, work hydraulics 151
Sensors, CH9 boom 152
Sensors, cabin 153
Bulbs 153
Grounding points, redesigned R&L cabin 155
Hydraulic pressure measurements 155
Drive hydraulics (A11 Pump) 156
A11 main pressure relief valve 157
Maximum drive pressure 159
A11 maximum work pressure settings 160
A11 LS pressure difference Delta P 161
Drive motor pressure cut-off setting 162
Work hydraulics (A10 Pump) 162
A10 main pressure relief valve 163
A10 maximum work pressure settings 164
A10 LS pressure difference Delta P 165
Auxiliary valve pressure 166
Boom valve LS relief pressures 167
Cabin rotating and levelling pressure 168
Hydraulic fan pump pressure 169
Frame brake pressure 170
Brake hydraulics 170
Drive and work brake pressures 171
Loading range pressures 172
Loading pressure 173
Hydraulic oil sampling valve 174
Vacuum pump 175
Engine hoods 176
Lifting the hoods 177
Lifting the hoods without electric power 178
Boom general servicing 178
Changing wheels 179
Anti-slip chain fitting 180
Tracks fitting 1/4 180
Tracks fitting 2/4 181
Tracks fitting 3/4 181
Tracks fitting 4/4 182
Periodic maintenance 183
Introduction 183
Uptime maintenance planner 183
Optional equipment maintenance 183
Pre-heater maintenance 184
Run the pre-heater for a few minutes 184
Fault diagnosis 185
Fault display descriptions 186
Service codes 187
Central greasing system maintenance 188
Lubrication frequency and volume amount adjustment 189
Reservoir filling 190
System check 191
Troubleshooting 192
Fire protection system maintenance 193
10 hours or daily 194
50 hours or weekly 194
Every 12 months 195
Every 10 hours or daily 195
Check hydraulic oil level‌ 196
Check engine oil level 197
Check boom structures visually 198
Every 50 hours or weekly 199
Check machine visually 199
Check high/low gear oil level‌ 200
Check differential oil level 201
Check hub gear oil level 202
Check boom screw joints 203
Check joint pins of the boom 204
Check harvester head mounting 204
Check bogie casing for leaks 205
Check the cooler cleanness‌ 206
Grease middle joint 207
Check and grease cabin rotation and leveling system 208
Check boom slew housing oil level 209
Grease the boom 210
Manual centralised greasing 211
Rotator and link 211
Every 250 hours 212
Check high/low gear oil level‌ 212
Check tire pressures 213
Check the door switch 213
Check secondary exit 214
Check cabin fresh-air filters 215
Every 500 hours 215
Change engine oil and oil filter 216
Replace fuel filters 218
Check the drive belt wear 220
Check crankcase vent tube‌ 221
Check air intake system‌ 222
Check cooling system 223
Check engine coolant level 224
Check electrolyte level of batteries 225
Drain water deposited in boom base 226
Check extension boom clearances 227
Every 1000 hours 227
Clean or replace air filter elements 228
Replace hydraulic tank oil filters 230
Replace hydraulic tank breather/dryer 231
Bleed hydraulic tank 232
Grease the driveshafts 233
Grease bogie slew bearings 234
Check wheel rims and fastening bolts 235
Check axle fastening bolts 236
Check frame brake fastening screws 237
Check air conditioner 238
Change cabin fresh-air filters 239
Replace engine oil bypass filter 240
Clean rotator magnetic plug 241
Tighten rotator screws 242
Every 2000 hours 243
Check valve clearance 1/2 244
Check valve clearance 2/2 246
Change coolant 248
Change hydraulic oil 250
Check engine vibration damper 252
Change high/low gear oil 253
Change differential oil 254
Drain brake cylinders 256
Change bogie casing oil 257
Change hub gear oil 258
Change the boom slew housing oil 259
Grease cabin door hinges 260
As required 260
Clean the machine 261
Drain fuel filters 262
Replace drive belt 263
Replace filter-dryer-receiver 264
Check drive brake oil level 272
Change brake pedal circuit oil 273
Check cabin stairs 274
Adjust brake cylinders 275
Adjust rotator link brakes 277
Inspect chain shot guard 278
Identification of excessive wear and damage 279
Transporting, towing and storing 280
Transporting the Machine 280
Harvester head fastening for transportation 281
Chain lengths for boom and head combinations 281
Harvester transportation position 283
Tie-down and lifting points 284
Towing the machine 284
Release parking brake cylinders 285
Releasing twin pump drive valve 286
Releasing the work brake 287
Releasing the steering 288
Stowing a disabled boom 288
By-passing the boom valve 289
Preparing machine for storage 290
After Storage 292
Environment, recycling and post-use 294
Index 295
Attachments 299
Declaration of Conformity template_en 300
1470G_brochure_en 302
a08020_F_GAS_DOC_en 306
a02326_Arm_Silikonilayout 308
Bucher_Saw_Motor_Warmup 310
a07824_LS-pressures_G_Harv_en 313
UMP_1270G_1470G_T3_T2_EN 315
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 318

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