John Deere 1470G Tier 3 & Tier 2 Operator’s Manual F717364 PDF

Description

John Deere 1470G Tier 3 & Tier 2 Operator’s Manual F717364 – PDF DOWNLOAD

Part Number (P/N): F717364_44
Language: English
Division: Forestry
Product Lines: Harvester
Publication Type: Operator’s Manuals
Associated Models: 1470G T2, 1470G T3
Series: G Series
Serial Number (Serial): 1WJ1470GL002292-

TABLE OF CONTENTS:

John Deere 1470G Tier 3 & Tier 2 Operator’s Manual F717364 – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
Technical information availability 12
Declaration of conformity 12
John Deere Harvester 13
Technical data 13
Machine identification 14
Engine Identification 15
Safety 16
Follow Laws and Regulations 16
Recognize Safety Information 16
Understand Signal Words 17
Prepare for Emergencies 17
Wear Protective Clothing 18
Handle Chemical Products Safely 18
Install Radio Transmitters Properly 19
Operating 19
Inspect machine 20
Attach Do not Operate Tag 20
Prevent Machine Runaway 21
Use Handholds and Steps 21
Handle Starting Fluids Safely 22
Pay Attention to Bystanders 22
Carry no passengers 23
Use Seat Belt 23
Cabin protective structures 24
ROPS levels 25
Cabin windows 25
Secondary exit of rotating and leveling cabin 27
Harvester cabin noise 27
Vibration levels in harvester cabin 28
Avoid Risks under Difficult Conditions 28
Operate the Boom Safely 29
Operating the harvester head 29
Stop Working if Machine Gives an Alarm 30
Keep Danger Zone Clear 31
Avoid saw chain shots 31
Avoid Crush Points 32
Avoid Power Lines 33
Driving/Transporting on Public Roads 33
Cold environment operation 34
Ensure Safety before Driving on Frozen Waters 35
Avoid Fires and Explosions 35
What To Do If the Machine Catches Fire? 36
Hand-held fire extinguisher 37
After a fire 37
Maintenance 38
Keep Machine in Good Condition 38
Use Proper Clothing 39
Use Proper Tools 39
Support Cabin Leveling System 40
Support Machine Properly 40
Service Cooling System Safely 41
Prevent Battery Explosions 41
Prevent Acid Burns 42
Start Only from Operator’s Seat 42
Beware of Exhaust Fumes 43
Avoid High Pressure Fluids 43
Avoid Heating near Pressurized Fluid Lines 44
Make Welding Repairs Safely 44
Service Tires Safely 45
Service Air Conditioner Safely 45
Replace Xenon Worklamps Safely 46
Service Accumulators Safely 46
Service Steering System Safely 47
Refueling and Servicing Fuel System 47
Dispose of Waste Properly 48
Safety Decal Locations 48
Rotating and leveling cabin non-text safety decals 49
Machine non-text safety decals 49
Machine text safety decals 50
Warranty 51
Standard Warranty Clauses 51
Standard Warranty 51
Extended Coverage 51
First 250 hours maintenance 51
Periodic Maintenance 52
Machine systems and components 53
Main switch panel‌ 53
Power outlets‌ 54
Rotating and leveling cabin 55
Operator’s seat – comfort 56
Operator’s seat – standard 56
Tires 57
Tracks, anti-slip chains and wheel ballasting 58
Tracks in winter conditions 59
Track recommendations for winter 59
Boom specifications 60
CH9 lifting diagrams 62
Hydraulics overview 63
Boom and steering hydraulics 64
Boom valve 65
Steering and tilt sections 66
K220LS sections 67
Optional equipment 67
Central greasing system 68
Safety instructions 68
Grease dispenser 69
Central greasing layout 1270G/1470G 70
Main dispenser 71
Front frame dispenser 72
Middle joint dispenser 73
Rear frame dispenser 74
CH9 boom 75
Boom base 76
Lifting lever 77
Main boom 78
Jib boom 79
Cabin bearing grease block 79
Fire protection system 80
Components 80
Alarm panel 81
Harvester IBC 81
IBC sensor bus 82
Rotating angle sensor 82
Stump treatment 83
Calipers 83
On-road driving equipment 84
Pre-heater 84
Tire pressure monitor system (TPMS) 85
System operation 86
Controls 88
Driving controls 88
Main switch 88
Brake controls 89
Safety switches and emergency stop 90
Ignition switch 91
Dashboard 92
Boom controls 94
Harvester IBC boom controls 95
Left keypad in harvester 96
Right keypad in harvester 97
Extra keypad 98
Lights and wipers 99
Cabin lights and service lights 100
Work lights 101
On-road driving lights 101
Window wipers and washers 102
Right-hand side storage box 103
Central locking system 103
Air Conditioner 104
General system operation 104
Temperature setting 106
Fan control 106
Defrost mode 107
Pre-heater modem 108
Mobile control of pre-heater 108
Pre-heater EasyStart timer control panel 110
Setting the time 111
Switching on the pre-heater 112
Changing the heating duration 112
Switching off the pre-heater 113
Heating preselections 113
Preprogramming of preselection 114
Operating the machine 115
Engine 115
Starting the engine 115
Cold weather starting 116
After starting 116
Turning off the Tier2/Tier3 engine 117
Driving 117
Off-road driving 117
On-road driving 118
Cabin rotating and leveling 119
High/low gear and front wheel drive 120
Limited % driving 121
Regulable control for driving percentage 122
ECO RPM threshold 123
Differential locks 124
Boom and harvester head 125
Warming up work hydraulics 125
Using the Boom 126
IBC mode 126
Boom trajectories 127
Hill mode 128
IBC 3 0 control limits 129
IBC manual mode and traditional boom control 131
Processing Power Control modes 132
Boom leveling 132
Boom suspended mode 133
Smooth Boom Control (SBC) 134
After using the boom 135
At the End of the Work Day 136
General maintenance 137
Cabin windows cleaning and inspection 137
Cabin interior cleaning and surface sanitation 138
Refueling the Machine‌ 139
Fluids and lubricants 140
Diesel fuel 140
Bio-Diesel Fuel 141
Minimizing the effect of cold weather on diesel engines 142
Handling and storing diesel fuel 143
Lubricity of diesel fuel 143
Engine oil 144
Diesel engine oil and filter service intervals 144
Diesel engine break-in oil 145
Additional engine oil information 146
Engine coolant 147
Hydraulic oil requirements 149
Gear oil 150
Brake fluid 150
Grease 150
Welding instructions 151
Electrical components 152
Batteries 152
Using Booster Batteries 153
Trickle charging 154
Fuses and relays 155
Main fuses 156
Rear carriage fuses 157
Rear carriage relays 158
Cabin fuses 159
Cabin relays 161
Wiring harness fuses and relays 162
G-series harvester CAN architecture (M50) 163
Controllers 164
Engine Control Unit (ECU) 164
Cabin controller (CAB) 165
Rotating and Levelling Controller (RLC) M50 166
HPC21 (High spec) 167
Telematics components 168
MTG module 169
Antennas 169
Boom cable diagnostics 170
Sensors and switches 170
Tier 3 Engine sensors (9 0L) 171
Engine sensors 1/4 172
Engine sensors 2/4 173
Engine sensors 3/4 174
Engine sensors 4/4 175
Tier 2 Engine sensors (9 0L) 176
Engine sensors 1/3 177
Engine sensors 2/3 178
Engine sensors 3/3 179
Sensors, air intake system and coolant 180
Sensors, ambient temperature 180
Sensors, frame steering 181
Sensors, drive pedal 181
Sensors, transmission 182
Sensors, brake system 183
Sensors, fuel tank 183
Sensors, hydraulic oil tank 184
Sensors, work hydraulics 184
Sensors, CH9 boom 185
Sensors, cabin 186
Bulbs 186
Grounding points 187
Grounding points, R&L cabin – Gen II 188
Hydraulic pressure measurements 188
Drive hydraulics (A11 Pump) 189
A11 main pressure relief valve 190
Maximum drive pressure 192
A11 maximum work pressure settings 193
A11 LS pressure difference Delta P 194
Drive motor pressure cut-off setting 195
Drive motor anti-cavitation pressure 196
Work hydraulics (A10 Pump) 196
A10 main pressure relief valve 197
A10 maximum work pressure settings 199
A10 LS pressure difference Delta P 200
Auxiliary valve pressure 201
Boom valve LS relief pressures 201
Cabin rotating and levelling pressure 202
Hydraulic fan pump pressure 203
Frame brake pressure 205
Brake hydraulics 205
Drive and work brake pressures 206
Loading range pressures 207
Loading pressure 207
Hydraulic oil sampling valve 208
Vacuum pump 209
Engine hoods 210
Lifting the hoods 211
Lifting the hoods without electric power 212
Boom general servicing 213
Changing wheels 214
Anti-slip chain fitting 214
Tracks fitting 1/4 215
Tracks fitting 2/4 215
Tracks fitting 3/4 216
Tracks fitting 4/4 216
Periodic maintenance 217
Introduction 217
Uptime maintenance planner 217
Optional equipment maintenance 217
Pre-heater maintenance 218
Run the pre-heater and clean surroundings 218
Fault display descriptions 219
Fault diagnosis (EasyStart) 220
Service codes 220
Central greasing system maintenance 222
Lubrication frequency and volume amount adjustment 223
Reservoir filling 224
System check 225
Troubleshooting 226
Fire protection system maintenance 227
10 hours or daily 228
50 hours or weekly 228
Every 12 months 229
Checking date of DAFO fire extinguisher 229
IBC maintenance 230
Replace engine oil bypass filter 231
Conical sleeve pin tightening 232
Stump treatment system maintenance 233
Measure stump treatment system pressure 234
Every 10 hours or daily 234
Check hydraulic oil level‌ 235
Check engine oil level 236
Check boom structures visually 237
Tighten conical sleeve pins of frame brake disk 238
Tighten conical sleeve pin of main boom and pillar joint 239
Grease rotator and link 240
Every 50 hours or weekly 241
Check machine visually 241
Check high/low gear oil level‌ 242
Check differential oil level 243
Check hub gear oil level 244
Check boom screw joints 245
Check joint pins of the boom 246
Check harvester head mounting 247
Check bogie casing for leaks 248
Check the cooler cleanness‌ 249
Grease middle joint and frame steering cylinders 250
Check and grease cabin rotation and leveling system 251
Check boom slew housing oil level 252
Grease the boom 253
Manual centralised greasing 254
Tighten rotator vertical pins (HX 30) 255
Every 250 hours 255
Check high/low gear oil level‌ 256
Clean coolant strainer 257
Check tire pressures 258
Check the door switch 259
Check secondary exit 259
Check cabin fresh-air filters 260
Tighten two rotator clamping screws (Indexator) 261
Every 500 hours 261
Change engine oil and oil filter 262
Replace fuel filters 264
Check the drive belt wear 266
Check crankcase vent tube‌ 267
Check air intake system‌ 268
Check cooling system 269
Check engine coolant level 270
Check electrolyte level of batteries 271
Check extension boom clearances 272
Every 1000 hours 272
Clean or replace air filter elements 273
Replace hydraulic tank oil filters 274
Replace hydraulic tank breather/dryer 275
Bleed hydraulic tank 276
Grease the driveshafts 277
Grease bogie slew bearings 278
Check wheel rims and fastening bolts 279
Check axle fastening bolts 280
Check air conditioner 281
Check drive brake oil level 282
Adjust brake cylinders 283
Change cabin fresh-air filters 285
Replace engine oil bypass filter 286
Clean rotator magnetic plug 287
Tighten rotator screws 288
Every 2000 hours 289
Check valve clearance 1/2 290
Check valve clearance 2/2 292
Change coolant 294
Change hydraulic oil 296
Check engine vibration damper 298
Change high/low gear oil 299
Change differential oil 300
Drain brake cylinders 301
Change bogie casing oil 302
Change hub gear oil 302
Change the boom slew housing oil 303
Grease cabin door hinges 304
Tighten rotator vertical pins (HX 30) 304
As required 305
Clean the machine 305
Drain fuel filters 306
Replace drive belt 307
Replace filter-dryer-receiver 308
Change brake pedal circuit oil 316
Check cabin stairs 317
Adjust link brakes (Indexator) 318
Adjust link brakes (BlackBruin) 320
Inspect chain shot guard 321
Identification of excessive wear and damage 322
Check rotator blue plug (Indexator HX 30) 323
Drain water deposited in boom base 324
Battery maintenance 324
Seat belt maintenance 325
Transporting, towing and storing 326
Transporting the Machine 326
Harvester head fastening for transportation 327
Harvester transportation position 328
Chain lengths for boom and head combinations 328
Tie-down and lifting points 330
Towing the machine 330
Release parking brake cylinders 331
Releasing twin pump drive valve 332
Releasing the work brake 333
Releasing the steering 334
Stowing a disabled boom 334
By-passing the boom valve 335
Preparing machine for storage 336
After Storage 338
Monthly storage procedure 339
Preparing engine for long-term storage 340
Removing engine from long term storage 341
Environment, recycling and post-use 342
Index 343
Attachments 348
Declaration of Conformity template_en 349
1470G_brochure_en 352
a08020_F_GAS_DOC_en 356
a02326_Arm_Silikonilayout 358
a09869_LS-pressures_K220_Harv_en 360
UMP_1270G_1470G_T3_T2_EN 362
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere_EN 366

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