John Deere 1490D Bundler Operator’s Manual – PDF DOWNLOAD

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John Deere 1490D Bundler Operator’s Manual – PDF DOWNLOAD

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John Deere 1490D Bundler Operator’s Manual – PDF DOWNLOAD

P/N: OMF065582_QJ
Language: English
Division: Forestry
Product Lines: Energy Technology
Publication Type: Operator’s Manuals
Associated Models: 1490D
Series: D SERIES_TIMBERJACK MODELS
Serial: WJ1490D002012

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1490D Bundler Operator’s Manual – PDF DOWNLOAD

Contents 2
Introduction 8
Operator’s manual for Timberjack 1490D Slash Bundler 8
Foreword 9
Timberjack Contact Information 9
Technical Information Feedback Form 10
Warranty[scWarranty[ec 11
Standard warranty clauses 11
250 and 1000 Hours Service 11
Safety – Safety Features 12
1490D Safety Features 12
Safety – General Precautions 13
General 13
Recognize Safety Information 13
Understand Signal Words 13
Prepare for Emergencies 14
Wear Protective Clothing 14
Handle Fluids Safely—Avoid Fires 15
Handle Chemical Products Safely 15
Replace Safety Signs 16
Maintain Safety Cabin 16
Use of Radio-transmitters 17
Safety – Operating Precautions 18
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Secondary exit 20
Handle Starting Fluid Safely 21
Pay Attention to Bystanders 21
Carry no passangers 22
Use Seat Belts 22
Avoid Risks under Difficult Conditions 22
Stop Working if Machine Gives an Alarm 23
Keep Danger Zone Clear 23
Precautions During the Sawing 24
Loading the Machine 24
Avoid Crush Points 24
Power Cables 25
Driving/Transporting on Public Roads 26
Ensure Safety before Driving on Frozen Water 26
Fire Prevention 27
What To Do If the Machine Catches Fire 28
Safety – Maintenance Precautions 29
General 29
Precations while maintaining the Bundler Unit 30
Securing the Service Position 31
Use Proper Clothing 31
Use Proper Tools 32
Support Machine Properly 32
Shut Down Engine, Disconnect Battery Cable 33
Service Cooling System Safely 33
Prevent Battery Explosions 33
Prevent Acid Burns 34
Replacing the Xenon Worklamp 35
Start Only from Operator’s Seat 35
Beware of Exhaust Fumes 36
Avoid High Pressure Fluids 36
Avoid Heating near Pressurized Fluid Lines 37
Make Welding Repairs Safely 37
Service Tires Safely 38
Refueling and Servicing Fuel System 38
Dispose of Waste Properly 39
Operator’s Station 40
General 40
Front Dashboard 41
Start Key Positions 42
Signal Lights 42
Control panels, left and right 43
Boom Control Levers When Using the Bundler 44
Boom Control Levers When Using the Boom 46
Window Washers and Wipers 47
Overhead Panel Switches 48
Warning Lamps and Buzzer 49
Preparedness for telephone 49
Air Conditioner Controls 50
Engine Heating Timer (Opt Eq ) 50
Operator’s seat 51
Operating the machine, Operation 52
Control System 52
Function of Seat Safety Switch 53
Emergency Stopper 53
Operating the Bundler Unit 54
Operating the Boom 55
Brakes 56
Frame Brake 56
Steering 57
High/Low Gear and Rear-Wheel Drive 58
Using the Differential Lock-Up 59
Operating the Decking Blade (Optional Equipment) 59
Operating the Bundler 59
Lifting and Lowering the Cab 60
How to Lift the Cab 60
How to Lower the Cab 61
Starting and Turning Off the Engine 62
Before Starting the Engine for the First Time in a Working Day 62
Normal Start 63
Cold engine starting 64
Using Booster Batteries 65
After starting 66
A normal operation of the engine 67
Turning off the engine 68
Driving the Machine 69
Off-Road Driving 69
Driving on Road 70
Towing the Machine 72
Towing 72
Stowing a Disabled Boom 75
Transportation of the Machine 77
Prepare the machine for the Transportation 77
Fluids and Lubricants 79
Recommended Lubricants and Fluids 79
Capacities 80
Diesel Fuel 81
Engine Oil 84
Coolant 85
Hydraulic oil 86
Gear oil 86
Saw chain oil 87
Brake fluid 87
Cab lift pump 87
Grease 87
Maintenance – General 88
Service, General 88
Using Fuels and Lubricants / Placement of Drain Hoses 88
Prepare Machine for Maintenance 89
Machine Frame, Locking and Unlocking 90
Check all bolted joints 91
Cleaning the Cab Windows 92
Tires 93
Changing Wheels 94
Anti slips 95
Fitting bogie tracks 96
Maintenance Intervals and Service Parts 98
Maintenance intervals 98
Service Parts 100
Maintenance – Every 10 hours or Daily 102
Check the hydraulic oil level 102
Check the engine oil level 103
Check the Fuel Pre-Filter 103
Check engine coolant level 104
Check the windshield washer fluid level 105
Check the radiator grille cleanness 106
Check the driving brake oil level 107
Check the air filter 107
Check the tires for air pressure and overall shape 108
Fill up the fuel tank 108
Maintain the boom 109
Maintain the Bundler Unit 109
The following service and checks are to be made at the end of each workday 110
Maintenance – Every 50 hours or Weekly 111
Grease the center hinge bearings and steering cylinder bearings 111
Grease the decking blade1 112
Check the air conditioner 112
Maintain the Boom 112
Maintain the Bundler Unit 113
Check the fire extinguisher system 113
Maintenance – Every 250 hours 114
Clean the machine 114
Check the high/low gear oil level 114
Check Differential Oil Level 115
Check Single Axle Wheel Ends ( Hub gear) Oil Level, 6-W 116
Check Bogie Housings Oil Level 116
Greasing the Prelubricated Bogie Bearings 117
Check Wheel Nut Torque 117
Check the cabine air filters 118
Check the air conditioner 118
Maintain the boom 119
Maintenance – Every 500 hours 120
Change engine oil and replace oil filter 120
Change the fuel filters 122
Clean crankcase vent tube 123
Check the air intake system 123
Checking belt tensioner spring tension and belt wear 123
Remove sediment and water from the fuel tanks 125
Renew the pressure filter of the drive hydraulic system 125
Check the batteries for charge 126
Checking cooling system 127
Grease the driveshafts 128
Maintenance – Every 1000 hours 130
Renew the hydraulic oil 130
Replace the hydraulic return filter 131
Replace the hydraulic tank breather 132
Renew the high/low gear (transfer case) oil 133
Check and tighten the screw and bolt connections 134
Check the exhaust manifold 134
Check the air conditioner 134
Maintain the boom 135
Maintain the Bundler Unit 135
Maintenance – Every 2000 hours 136
Check Valve Clearance – Engines (200,000- ) 136
Checking Crankshaft Vibration Damper 138
Changing the Coolant 139
Change Bogie Axle Differential Oil 142
Change Bogie Housings Oil 143
Change Single Axle Differential Oil 144
Change Single Axle Wheel Ends Oil 145
Check and tighten the bolts for the joints between axles and frame 146
Maintenance – Every 6 months 147
Service the fire extinguisher 147
Maintenance – Every 12 months 148
Have the fire extinguisher system (opt eq ) checked 148
Maintenance – As required 149
General 149
Bleeding the fuel system 150
Have the proper function of the turbocharger checked 152
Have the proper function of the alternator checked 152
Have the proper function of the starter motor checked 152
Have the proper function of the atomizers checked 153
Clean the Fuel Tank Filler Filter 153
Replacing fan/alternator belt 154
Maintain the Boom 154
Check the air conditioner 154
Hydraulic System: Hydraulic Oil Change 155
Hydraulic tank and the vacuum pump 155
Checking the oil level in hydraulic tank 155
Renew the hydraulic oil 156
Hydraulic System: Bleeding 158
About working hydraulic and hydrostatic systems 158
Bleeding the Hydraulic System 158
Bleeding Drive Hydraulic System 159
Bleeding Work Hydraulic System 161
Bleeding the Brake System 163
Hydrostatic System: Drive Pump adjusting 166
Checking and adjusting the charge pressure 166
Checking and adjusting the pressure cut-off valve setting of the drive pump 167
Hydrostatic System: Drive Motor adjusting 168
Checking the function of hydrostatic flushing valve 168
Checking and adjusting drive motors pressure cut-off settings 169
Work Hydraulic System: Check and Adjust 171
Adjustment of Pressure Difference 171
Adjusting the Maximum Pressure 171
Adjusting the Boom Pressure 172
Adjusting the Bundler Unit Pressures 174
Adjusting Auxiliary Functions 177
Adjusting Frame Brake 178
Adjusting Proportional Decking Blade 178
Adjusting Optional Equipment 179
Brake System: Check and Adjust 180
Checking the brakes 180
Mechanical adjustment of brakes 181
Brake Charging Pressure 182
Checking the Work Brake 182
Checking the Drive Brake (Brake Pedal) 183
Electrical System 184
Main Switch 184
Location of ECU and engine sensors 185
Batteries 186
Welding 188
Fuses on the Left-Hand Side in the Engine Compartment 190
Instrument Box Fuses and Relays 191
The RPM Sensor of the Drive Hydrostatics Motor 192
Hydraulic Tank Sensors 193
Transmission 194
Operating Power Transmission 194
High/Low Gear 194
Hydrostatic System 195
Control of Transmission 196
Boom CF5 197
A General Description of the Boom 197
Operating Safety Precautions 198
General Operating Instructions 199
Assembly Instructions 199
Bleeding the Hydraulic System 200
Maintenance Schedule 200
Maintenance daily or every 10 hours 201
Maintenance weekly or every 50 hours 202
Maintenance every 250 hours 206
Maintenance every 1000 hours 207
Maintenance as required 210
Boom CF510 210
Rotator and Grapple 211
Bundler Unit – Components 213
Operating Safety Precautions 213
Process Description 214
Stages – Feeding, Compactor II and Compactor III 215
Feeder (Compactor Unit I) 216
Compactor Unit II (fixed compactor) 217
Compactor Unit III (moving compactor) 218
Twine magazine 219
Swing unit 221
Cutting unit 222
Bundler Unit – Using 223
Warming up 223
Starting an empty machine 224
Closing the Bundler for the Transport or Break and Starting Again 226
Shutting Down and Starting Again 227
Empty Driving 228
Filling the Twine Magazine 229
Changing the Saw Chain/Tensioning the Saw Chain 231
About the control system 231
Bundler Unit – Maintenance 232
General 232
Maintenance intervals 233
Maintenance Daily or every 10 hours 234
Maintenance weekly or every 50 hours 235
Greasing fittings 236
Bundler Unit – Troubleshooting 237
Troubleshooting 237
Equipment, Air Conditioner 239
Introduction 239
Main Parts of Air Conditioning System 239
Risks and Counter-Measures 242
First Aid 243
Air Conditioner, Using 244
Maintenance and Inspections: Check the refrigerant level 246
Check the service moisture indicator of the dryer every 50 hours 249
Service the compressor V-belt every 250 hours 249
Service the compressor every 1000 hours 249
Service the evaporator element every 1000 hours 250
Service the condenser element every 1000 hours 250
Service the hoses and connectors every 1000 hours 251
Equipment, Engine Preheater 252
Operation and maintenence 252
Equipment, Fire Extinguisher System 261
General 261
Fire Alarm and Actions 262
After a fire 265
Control unit 266
Hand-held fire extinguishers 268
Equipment, Decking Blade 269
Using the Decking Blade 269
Lowering the Decking Blade 270
Decking Blade’s Float 270
Hydraulic Diagrams 271
Hydraulic Diagrams 271
Boom Hydraulics 272
Transmission Hydraulics 276
Brake Hydraulics 278
Extra Equipment Hydraulics 280
Options Hydraulics 282
Boom swing and lift 284
Bundler unit hydraulics I 286
Bundler unit Hydraulics II 288
Electric Diagrams 290
General 290
Electric diagrams for Base Machine 292
Electric diagrams for Bundler Unit 327
1490D Specifications 338
Decals and Signs 338
Dimensions 339
Engine 340
Axles 340
Transmission 341
Steering 341
Tires 341
Brakes 342
Hydraulic system 342
Electrical System 342
Boom 343
Bundler Unit 343
Cab 344

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