John Deere 1490D Energy Harvester Operator’s Manual – PDF DOWNLOAD

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John Deere 1490D Energy Harvester Operator’s Manual – PDF DOWNLOAD

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John Deere 1490D Energy Harvester Operator’s Manual – PDF DOWNLOAD

P/N: OMF069420_SK
Language: English
Division: Forestry
Product Lines: Energy Technology
Publication Type: Operator’s Manuals
Associated Models: 1490D
Series: D SERIES_JOHN DEERE MODELS
Serial: WJ1490D002030-

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1490D Energy Harvester Operator’s Manual – PDF DOWNLOAD

Contents 2
Introduction 8
Operator’s manual for John Deere 1490D Energy Harvester 8
Foreword 9
John Deere Contact Information 9
Technical Information Feedback Form 10
Warranty 11
Standard warranty clauses 11
Standard Warranty 11
Machines with Extended Coverage (For specified machines only!) 11
Periodic Maintenance 12
Safety – Safety Features 13
1490D Safety Features 13
Safety – General Precautions 14
General 14
Recognize Safety Information 14
Understand Signal Words 14
Prepare for Emergencies 15
Wear Protective Clothing 15
Handle Fluids Safely—Avoid Fires 16
Handle Chemical Products Safely 16
Replace Safety Signs 17
Maintain Safety Cabin 17
Use of Radio-transmitters 18
Safety – Operating Precautions 19
Inspect machine 19
Attach Do not Operate Tag 19
Prevent Machine Runaway 20
Use Handholds and Steps 20
Secondary exit 21
Handle Starting Fluid Safely 22
Pay Attention to Bystanders 22
Carry no passangers 23
Use Seat Belts 23
Avoid Risks under Difficult Conditions 23
Stop Working if Machine Gives an Alarm 24
Keep Danger Zone Clear 24
Precautions During the Sawing 25
Loading the Machine 25
Avoid Crush Points 25
Power Cables 26
Driving/Transporting on Public Roads 27
Ensure Safety before Driving on Frozen Water 27
Fire Prevention 28
What To Do If the Machine Catches Fire 29
Safety – Maintenance Precautions 30
General 30
Precations while maintaining the Bundler Unit 31
Securing the Service Position 32
Use Proper Clothing 32
Use Proper Tools 33
Support Machine Properly 33
Shut Down Engine, Disconnect Battery Cable 34
Service Cooling System Safely 34
Prevent Battery Explosions 34
Prevent Acid Burns 35
Replacing the Xenon Worklamp 36
Start Only from Operator’s Seat 36
Beware of Exhaust Fumes 37
Avoid High Pressure Fluids 37
Avoid Heating near Pressurized Fluid Lines 38
Make Welding Repairs Safely 38
Service Tires Safely 39
Refueling and Servicing Fuel System 39
Dispose of Waste Properly 40
Operator’s Station 41
General 41
Front Dashboard 42
Start Key Positions 43
Signal Lights 43
Control panels, left and right 44
Boom Control Levers When Using the Bundler 45
Boom Control Levers When Using the Boom 47
Window Washers and Wipers 48
Overhead Panel Switches 49
Warning Lamps and Buzzer 50
Preparedness for telephone 50
Air Conditioner Controls 51
Engine Heating Timer (Opt Eq ) 51
Operator’s seat 52
Operating the machine, Operation 53
Control System 53
Door Safety Switch 54
Emergency Stopper 54
Operating the Bundler Unit 55
Operating the Boom 55
Brakes 57
Frame Brake 57
Steering 58
High/Low Gear and Rear-Wheel Drive 59
Using the Differential Lock-Up 60
Operating the Decking Blade (Optional Equipment) 60
Operating the Bundler 60
Lifting and Lowering the Cab 61
How to Lift the Cab 61
How to Lower the Cab 62
Starting and Turning Off the Engine 63
Before Starting the Engine for the First Time in a Working Day 63
Normal Start 64
Cold engine starting 65
Using Booster Batteries 66
After starting 67
A normal operation of the engine 68
Turning off the engine 69
Driving the Machine 70
Off-Road Driving 70
Driving on Road 71
Towing the Machine 73
Towing 73
Stowing a Disabled Boom 76
Transportation of the Machine 78
Prepare the machine for the Transportation 78
Fluids and Lubricants 80
Recommended Lubricants and Fluids 80
Capacities 81
Diesel Fuel 82
Engine Oil 85
Coolant 86
Hydraulic oil 87
Gear oil 87
Saw chain oil 88
Brake fluid 88
Cab lift pump 88
Grease 88
Maintenance – General 89
Service, General 89
Using Fuels and Lubricants / Placement of Drain Hoses 89
Prepare Machine for Maintenance 90
Machine Frame, Locking and Unlocking 91
Check all bolted joints 92
Cleaning the Cab Windows 93
Tires 94
Changing Wheels 95
Anti slips 96
Fitting bogie tracks 97
Maintenance Intervals and Service Parts 99
Maintenance intervals 99
Service Parts 101
Maintenance – Every 10 hours or Daily 103
Check the hydraulic oil level 103
Check the engine oil level 104
Check the Fuel Pre-Filter 104
Check engine coolant level 105
Check the windshield washer fluid level 106
Check the radiator grille cleanness 107
Check the driving brake oil level 108
Check the air filter 108
Check the tires for air pressure and overall shape 109
Fill up the fuel tank 109
Maintain the boom 110
Maintain the Bundler Unit 110
The following service and checks are to be made at the end of each workday 111
Maintenance – Every 50 hours or Weekly 112
Grease the center hinge bearings and steering cylinder bearings 112
Grease the decking blade1 113
Check the air conditioner 113
Maintain the Boom 113
Maintain the Bundler Unit 114
Check the fire extinguisher system 114
Maintenance – Every 250 hours 115
Clean the machine 115
Check the high/low gear oil level 115
Check Differential Oil Level 116
Check Single Axle Wheel Ends ( Hub gear) Oil Level, 6-W 117
Check Bogie Housings Oil Level 117
Greasing the Prelubricated Bogie Bearings 118
Check Wheel Nut Torque 118
Check the cabine air filters 119
Check the air conditioner 119
Maintain the boom 120
Maintenance – Every 500 hours 121
Change engine oil and replace oil filter 121
Change the fuel filters 123
Clean crankcase vent tube 124
Check the air intake system 124
Checking belt tensioner spring tension and belt wear 124
Remove sediment and water from the fuel tanks 126
Check the batteries for charge 126
Checking cooling system 128
Grease the driveshafts 129
Maintenance – Every 1000 hours 131
Renew the hydraulic oil 131
Replace the hydraulic return filter 132
Replace the hydraulic tank breather 133
Renew the pressure filter of the drive hydraulic system 134
Renew the high/low gear (transfer case) oil 135
Check and tighten the screw and bolt connections 136
Check the exhaust manifold 136
Check the air conditioner 136
Maintain the boom 137
Maintain the Bundler Unit 137
Maintenance – Every 2000 hours 138
Check Valve Clearance – Engines (200,000- ) 138
Checking Crankshaft Vibration Damper 140
Changing the Coolant 141
Change Bogie Axle Differential Oil 144
Change Bogie Housings Oil 145
Change Single Axle Differential Oil 146
Change Single Axle Wheel Ends Oil 147
Check and tighten the bolts for the joints between axles and frame 148
Maintenance – Every 6 months 149
Service the fire extinguisher 149
Maintenance – Every 12 months 150
Have the fire extinguisher system (opt eq ) checked 150
Maintenance – As required 151
General 151
Bleeding the fuel system 152
Have the proper function of the turbocharger checked 154
Have the proper function of the alternator checked 154
Have the proper function of the starter motor checked 154
Have the proper function of the atomizers checked 155
Clean the Fuel Tank Filler Filter 155
Replacing fan/alternator belt 156
Maintain the Boom 156
Check the air conditioner 156
Hydraulic System: Hydraulic Oil Change 157
Hydraulic tank and the vacuum pump 157
Checking the oil level in hydraulic tank 157
Renew the hydraulic oil 158
Hydraulic System: Bleeding 160
About working hydraulic and hydrostatic systems 160
Bleeding the Hydraulic System 160
Bleeding Drive Hydraulic System 161
Bleeding Work Hydraulic System 163
Bleeding the Brake System 165
Hydrostatic System: Drive Pump adjusting 168
Checking and adjusting the charge pressure 168
Checking and adjusting the pressure cut-off valve setting of the drive pump 169
Hydrostatic System: Drive Motor adjusting 170
Checking the function of hydrostatic flushing valve 170
Checking and adjusting drive motors pressure cut-off settings 171
Work Hydraulic System: Check and Adjust 173
Adjustment of Pressure Difference 173
Adjusting the Maximum Pressure 173
Adjusting the Boom Pressure 174
Adjusting the Bundler Unit Pressures 176
Adjusting Auxiliary Functions 179
Adjusting Frame Brake 180
Adjusting Proportional Decking Blade 180
Adjusting Optional Equipment 181
Brake System: Check and Adjust 182
Checking the brakes 182
Mechanical adjustment of brakes 183
Brake Charging Pressure 184
Checking the Work Brake 184
Checking the Drive Brake (Brake Pedal) 185
Electrical System 186
Main Switch 186
Location of ECU and engine sensors 187
Batteries 188
Welding 190
Fuses on the Left-Hand Side in the Engine Compartment 192
Instrument Box Fuses and Relays 193
The RPM Sensor of the Drive Hydrostatics Motor 194
Hydraulic Tank Sensors 195
Transmission 196
Operating Power Transmission 196
High/Low Gear 196
Hydrostatic System 197
Control of Transmission 198
Boom CF5 199
A General Description of the Boom 199
Operating Safety Precautions 200
General Operating Instructions 201
Assembly Instructions 201
Bleeding the Hydraulic System 202
Maintenance Schedule 202
Maintenance daily or every 10 hours 203
Maintenance weekly or every 50 hours 204
Maintenance every 250 hours 208
Maintenance every 1000 hours 209
Maintenance as required 212
Boom CF510 212
Rotator and Grapple 213
Bundler Unit – Components 215
Operating Safety Precautions 215
Process Description 216
Stages – Feeding, Compactor II and Compactor III 217
Feeder (Compactor Unit I) 218
Compactor Unit II (fixed compactor) 219
Compactor Unit III (moving compactor) 220
Twine magazine 221
Swing unit 223
Cutting unit 224
Bundler Unit – Using 225
Warming up 225
Starting an empty machine 226
Closing the Bundler for the Transport or Break and Starting Again 228
Shutting Down and Starting Again 229
Empty Driving 230
Filling the Twine Magazine 231
Changing the Saw Chain/Tensioning the Saw Chain 233
About the control system 233
Bundler Unit – Maintenance 234
General 234
Maintenance intervals 235
Maintenance Daily or every 10 hours 236
Maintenance weekly or every 50 hours 237
Greasing fittings 238
Bundler Unit – Troubleshooting 239
Troubleshooting 239
Equipment, Air Conditioner 241
Introduction 241
Main Parts of Air Conditioning System 241
Risks and Counter-Measures 244
First Aid 245
Air Conditioner, Using 246
Maintenance and Inspections: Check the refrigerant level 248
Check the service moisture indicator of the dryer every 50 hours 251
Service the compressor V-belt every 250 hours 251
Service the compressor every 1000 hours 251
Service the evaporator element every 1000 hours 252
Service the condenser element every 1000 hours 252
Service the hoses and connectors every 1000 hours 253
Equipment, Engine Preheater 254
Operation and maintenence 254
Equipment, Fire Extinguisher System 263
General 263
Fire Alarm and Actions 264
After a fire 267
Control unit 268
Hand-held fire extinguishers 270
Equipment, Decking Blade 271
Using the Decking Blade 271
Lowering the Decking Blade 272
Decking Blade’s Float 272
Hydraulic Diagrams 273
Hydraulic Diagrams 273
Boom Hydraulics 274
Transmission Hydraulics 278
Brake Hydraulics 280
Extra Equipment Hydraulics 282
Options Hydraulics 284
Boom swing and lift 286
Bundler unit hydraulics I 288
Bundler unit Hydraulics II 290
Electric Diagrams 292
General 292
Electric diagrams for Base Machine 294
Electric diagrams for Bundler Unit 328
1490D Specifications 339
Decals and Signs 339
Dimensions 340
Engine 341
Axles 341
Transmission 342
Steering 342
Brakes 342
Hydraulic system 343
Electrical System 343
Boom 343
Bundler Unit 344
Cab 345

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