John Deere 1510E Fixed Cabin T3 (IT4 platform) CTL Forwarder Operator’s Manual

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John Deere 1510E Fixed Cabin T3 (IT4 platform) CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1510E Fixed Cabin T3 (IT4 platform) CTL Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: OMT400601X19_UX
Language: English
Division: Construction
Product Lines: Worksite Pro™ Attachments
Publication Type: Operator’s Manuals
Associated Models: PA15B, PA30B
Series: B SERIES
Serial: PIN: 1T0PA15B_ _ _000001—
PIN: 1T0PA30B_ _ _000001—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1510E Fixed Cabin T3 (IT4 platform) CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere forwarder 10
Technical data 10
Machine identification 11
Engine Identification 12
Safety 13
Follow Laws and Regulations 13
Recognize Safety Information 13
Understand Signal Words 14
Prepare for Emergencies 14
Wear Protective Clothing 15
Handle Chemical Products Safely 15
Install Radio Transmitters Properly 16
Operating 16
Inspect machine 17
Attach Do not Operate Tag 17
Prevent Machine Runaway 18
Use Handholds and Steps 18
Handle Starting Fluids Safely 19
Pay Attention to Bystanders 19
Carry no passengers 20
Use Seat Belt 20
Cabin protective structures 21
Cabin windows 21
Secondary exit 23
Forwarder cabin noise 24
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 25
Operate the Boom Safely 26
Do not Overload the Forwarder 26
Operate the Machine Equipped with ALS Safely 27
Stop Working if Machine Gives an Alarm 27
Keep Danger Zone Clear 28
Avoid saw chain shots 28
Avoid Crush Points 29
Avoid Power Lines 30
Driving/Transporting on Public Roads 30
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Lift Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Avoid High Pressure Fluids 40
Avoid Heating near Pressurized Fluid Lines 41
Make Welding Repairs Safely 41
Service Tires Safely 42
Service Air Conditioner Safely 42
Replace Xenon Worklamps Safely 43
Service Accumulators Safely 43
Service Steering System Safely 44
Refueling and Servicing Fuel System 44
Dispose of Waste Properly 45
Safety Decal Locations 45
Cabin non-text safety decals 46
Machine non-text safety decals 46
Machine text safety decals 47
Warranty 48
Standard Warranty Clauses 48
Standard Warranty 48
Extended Coverage 48
First 250 hours maintenance 48
Periodic Maintenance 49
Machine systems and components 50
Fixed forwarder cabin 50
Operator’s seat – comfort 51
Seat rotation 52
Forward camera 53
Reverse camera 54
Heating and air conditioning 55
Tires 56
Tracks, anti-slip chains and wheel ballasting 57
Electric system 58
Batteries 59
Main switch panel 60
Power outlets 61
Fuses and relays 61
Battery center tab fuse 62
Engine room fuses 63
Engine room relays 64
Under cabin fuses 65
Under cabin relays 66
Fixed forwarder cabin fuses 67
Fixed forwarder cabin relays 68
Wiring harness fuses and relays 69
XL4 PC 71
Command Center 72
Engine Control Unit (ECU) 73
Cabin controller (CAB) area 74
Engine sensors (6 8L) 75
Engine Sensors 1/3 76
Engine Sensors 2/3 77
Engine Sensors 3/3 78
Sensors, air intake system and coolant 79
Sensors, air conditioner 80
Sensors, hydraulic oil tank 81
Sensors, transmission 82
Sensors, brake system 83
Sensors, frame 84
Sensors, comfort seat base 85
Sensors, standard seat base 86
Sensors, drive pedal 87
Sensors, work hydraulics 88
Sensors, boom 88
Sensors, fuel tank 89
Bulbs 89
Grounding points, frame 90
Grounding points, fixed forwarder cabin 91
Telematics components 92
MTG module 93
Antennas 93
Controls 94
Driving controls 94
Main switch 95
Safety switches and emergency stop 96
Ignition switch 96
Dashboard 97
Boom controls 99
Boom controls with IBC system 100
Left keypad in forwarder 101
Right keypad in forwarder 102
Extra keypad 103
Lights and wipers 104
Cabin lights and service lights 105
Work lights 106
Driving lights 107
Window wipers and washers 108
Accessory switches and connectors 110
Air conditioner 111
Fan speed 112
Temperature 113
Recirc mode 113
Defrost 114
Indicator lights 115
Pre-heater system 116
Operation sequences 117
Setting the timer 118
Switching on the heater 118
Heating pre-selection 119
Switching off the heater 119
Changing the Heating Duration 120
Remote Control 120
Operating the machine 122
Engine 122
Starting the engine 122
Cold weather starting 123
After starting 123
Turning off the engine 124
Driving 124
Off-road driving 124
On-road driving 125
High/low gear and rear wheel drive 125
ECO mode 126
Regulable ECO 127
ECO RPM threshold 128
Diesel speed boost 129
Differential locks 130
Cruise control 131
Decking blade 132
Boom and grapple 132
Warming up work hydraulics 133
Using the Boom 133
IBC mode 134
Special functions 134
System backup 135
Boom suspended mode 136
Smooth Boom Control (SBC) 137
After using the boom 138
At the End of the Work Day 138
General maintenance 139
Cabin windows cleaning and inspection 139
Refueling the Machine 140
Fluids and lubricants 141
Diesel fuel 141
Bio-Diesel Fuel 142
Minimizing the effect of cold weather on diesel engines 143
Handling and storing diesel fuel 144
Lubricity of diesel fuel 144
Engine oil 145
Diesel engine oil and filter service intervals 145
Diesel engine break-in oil 146
Additional engine oil information 147
Coolant 148
Hydraulic oil requirements 151
Gear oil 152
Brake fluid 152
Grease 153
Cabin tilt fluid 154
Using Booster Batteries 155
Welding instructions 156
Hydraulic pressure measurements 156
Drive hydraulics 157
Check charge pressure 158
Check charge pressure valve setting 159
Maximum drive pressure / Drive pump cut-off 160
Work hydraulics 161
LS pressure difference Delta P 162
Maximum work pressure 163
Auxiliary valve pressure 164
Boom valve LS relief pressures 165
Hydraulic fan pump pressure 166
Brake hydraulics 167
Drive and work brake pressures 168
Loading range pressures 169
Loading pressure 170
Hydraulic oil sampling valve 171
Vacuum pump 172
Frame and boom service positions 172
Engine hoods 173
Operating front hood 174
Operating front hood without electric power 175
Tilting the fuel tank 176
Boom general servicing 177
Changing wheels 178
Anti-slip chain fitting 178
Tracks fitting 1/4 179
Tracks fitting 2/4 179
Tracks fitting 3/4 180
Tracks fitting 4/4 180
Periodic maintenance 181
Introduction 181
Uptime maintenance planner 181
Optional equipment maintenance 181
Pre-heater maintenance 182
Run the pre-heater for a few minutes 182
Fault diagnosis 183
Service codes 183
Central greasing system maintenance 184
Lubrication frequency and volume amount adjustment 185
Reservoir filling 186
System check 187
Troubleshooting 188
Fire protection system maintenance 189
10 hours or daily 189
50 hours or weekly 190
Every 12 months 190
Decking blade 191
Active load space (ALS) 192
ALS – maintenance every 10 hours or daily 192
ALS – maintenance every 50 hours or weekly 193
ALS – maintenance every 250 hours 194
ALS – maintenance every 12 months 195
Disassembly of telescopic stakes 196
Variable loadspace (VLS) 197
IBC maintenance 197
Hidden hoses boom extension 198
Grease the boom 199
Check the tension of hoses 200
Tighten the hose connections 202
Check the clearance of first extension 203
Boom weight scale maintenance 210
Bluetooth paring and battery charger connection 211
Every 10 Hours or Daily 211
Check hydraulic oil level 212
Check the engine oil level 213
Check boom structures visually 214
Every 50 Hours or Weekly 215
Check machine visually 215
Check the high/low gear oil level 216
Check differential oil level 217
Check hub gear oil level 218
Check boom screw joints 219
Check joint pins of the boom 220
Check the grapple and rotator 220
Check bogie casing for leaks 221
Check the cooler cleanness 222
Grease middle joint 223
Check boom slew housing oil level 223
Grease the boom (single extension) 1/2 224
Grease the boom (single extension) 2/2 225
Grease the boom (double extension) 1/2 226
Grease the boom (double extension) 2/2 227
Grease link and grapple 228
Every 250 hours 228
Check the high/low gear oil level 229
Check tire pressures 229
Check door switch 230
Check secondary exit 231
Check cabin fresh-air filters 232
Every 500 hours 232
Change engine oil and oil filter 233
Replace fuel filters 235
Check the drive belt wear 237
Check crankcase vent tube 238
Check air intake system 239
Check cooling system 240
Check engine coolant level 240
Check electrolyte level of batteries 242
Drain water deposited in boom base 243
Check sideways clearance of the extension booms 244
Check vertical clearance of the extension booms 245
Every 1000 hours 246
Clean or replace air filter elements 247
Change hydraulic oil 249
Replace hydraulic tank oil filters 251
Replace hydraulic tank breather/dryer 252
Bleed hydraulic tank 252
Change high/low gear oil 253
Replace drive pump filter 254
Grease the driveshafts 255
Grease bogie slew bearings 256
Check wheel rims and fastening bolts 257
Check axle fastening bolts 258
Check air conditioner 259
Change cabin fresh-air filters 260
Replace engine oil bypass filter 261
Clean rotator magnetic plug 262
Tighten rotator screws 263
Check chain guide of double extension boom 264
Every 2000 hours 264
Check valve clearance 1/2 265
Check valve clearance 2/2 267
Change coolant 269
Check engine vibration damper 271
Change differential oil 272
Drain brake cylinders 273
Change bogie casing oil 274
Change hub gear oil 275
Change boom slew housing oil 276
Grease cabin door hinges 277
As required 277
Clean the machine 278
Replace coolant filter 279
Drain fuel filters 280
Replace drive belt 282
Replace filter-dryer-receiver 283
Check drive brake oil level 288
Change brake pedal circuit oil 289
Adjust brake cylinders 290
Check tension of double extension boom chain 292
Adjust rotator link brakes 293
Transporting, towing and storing 294
Transporting the Machine 294
Tie-down and lifting points 295
Towing the machine 295
Release parking brake cylinders 296
Releasing drive hydraulics 297
Releasing the work brake 298
Releasing the steering 299
Stowing a disabled boom 299
By-passing the boom valve 300
Preparing machine for storage 301
After storage 303
Environment, recycling and post-use 305
Index 306
Attachments 310
Declaration of Conformity template_en 311
1510E_IT4_en 313
a08020_F_GAS_DOC_en 316
a03420_Forwarder_arm_silicon 318
a07822_LS-pressures_Forw_en 320
UMP_1110E_1210E_1510E_T3_T2_(IT4)_FFC_EN 322
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 325

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