John Deere 1510G Tier 3 CTL Forwarder Operator’s Manual F723312 PDF

TABLE OF CONTENTS:

John Deere 1510G Tier 3 CTL Forwarder Operator’s Manual F723312 – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
California Proposition 65 Warning 11
Declaration of conformity 12
Non-road emissions control warranty statement 12
John Deere forwarder 13
Technical data 13
Machine identification 14
6 8L Engine Identification 15
Safety 16
Follow Laws and Regulations 16
Recognize Safety Information 16
Understand Signal Words 17
Prepare for Emergencies 17
Wear Protective Clothing 18
Handle Chemical Products Safely 18
Install Radio Transmitters Properly 19
Operating 19
Inspect machine 20
Attach Do not Operate Tag 20
Prevent Machine Runaway 21
Use Handholds and Steps 21
Handle Starting Fluids Safely 22
Pay Attention to Bystanders 22
Carry no passengers 23
Use Seat Belt 23
Cabin protective structures 24
ROPS levels 24
Cabin windows 25
Secondary exit 27
Forwarder cabin noise 27
Vibration levels in forwarder cabin 28
Avoid Risks under Difficult Conditions 29
Operate the Boom Safely 30
Do not Overload the Forwarder 30
Stop Working if Machine Gives an Alarm 31
Keep Danger Zone Clear 31
Avoid saw chain shots 32
Avoid Crush Points 33
Avoid Power Lines 33
Driving/Transporting on Public Roads 34
Cold environment operation 34
Ensure Safety before Driving on Frozen Waters 35
Avoid Fires and Explosions 36
What To Do If the Machine Catches Fire? 37
Hand-held fire extinguisher 37
After a fire 38
Maintenance 38
Keep Machine in Good Condition 39
Use Proper Clothing 39
Use Proper Tools 40
Secure Cabin Tilt Locking Mechanism 40
Support Machine Properly 41
Service Cooling System Safely 41
Prevent Battery Explosions 42
Prevent Acid Burns 42
Start Only from Operator’s Seat 43
Beware of Exhaust Fumes 43
Exhaust filter maintenance 44
Avoid High Pressure Fluids 44
Avoid Heating near Pressurized Fluid Lines 45
Make Welding Repairs Safely 45
Service Tires Safely 46
Service Air Conditioner Safely 46
Replace Xenon Worklamps Safely 47
Service Accumulators Safely 47
Service Steering System Safely 48
Refueling and Servicing Fuel System 48
Dispose of Waste Properly 49
Safety Decal Locations 49
Cabin non-text safety decals 50
Machine non-text safety decals 50
Machine text safety decals 51
Warranty 52
Standard Warranty Clauses 52
Standard Warranty 52
Extended Coverage 52
First 250 hours maintenance 52
Periodic Maintenance 53
Machine systems and components 54
Main switch panel 54
Power outlets 55
Anti-skid surfaces, handles and steps 56
Access covers 57
Storage spaces 58
Hydraulic stairs 59
Fixed forwarder cabin 60
Operator’s seat – comfort 61
Seat rotation 62
Cabin camera 63
Heating and air conditioning 63
Tires 64
Tracks, anti-slip chains and wheel ballasting 65
Tracks in winter conditions 66
Track recommendations for winter 66
Boom specifications 68
CF7-XE and CF7S-XE reach and lifting diagrams 69
CF7-XI and CF7S-XI reach and lifting diagrams 69
CF7 reach and lifting diagrams 70
CF7S reach and lifting diagrams 70
Optional equipment 71
Central greasing system 71
Safety instructions 71
Grease dispenser 72
Front frame 73
Middle joint and rear frame 74
Boom 75
Dispenser on boom pillar 75
Dispenser on boom base 76
Dispenser on jib boom 77
Centralized manual greasing points 78
Fire protection system 79
Extinguishing system components 80
Environmental kit 80
Forwarder IBC 81
IBC sensor bus 81
External hosing (XE) extension boom 82
Improvements on XE extension 83
Internal hosing (XI) extension boom 84
Improvements on XI extension 85
Chain mechanism and hosing 86
Y-link for XI and XE booms 88
Central locking system 89
Rear frame camera 90
On-road driving equipment 90
Pre-heater 91
Controls 92
Driving controls 92
Main switch 93
Brake controls 94
Safety switches and emergency stop 95
Ignition switch 95
Dashboard 96
Boom controls 98
Forwarder IBC boom controls 99
Left keypad in forwarder 100
Right keypad in forwarder 101
Extra keypad 102
Lights and wipers 103
Cabin lights 104
Service lights 105
Work lights 106
On-road driving lights 107
Window wipers and washers 108
Accessory switches and connectors 109
Air conditioner 109
Fan speed 110
Temperature 111
Recirc mode 111
Defrost 111
Indicator lights 112
Pre-heater EasyStart timer control panel 112
Setting the time 113
Switching on the pre-heater 114
Changing the heating duration 114
Switching off the pre-heater 115
Heating preselections 115
Preprogramming of preselection 116
Pre-heater modem 117
Mobile control of pre-heater 117
Operating the machine 119
Engine 119
Starting the engine 119
Cold weather starting 120
After starting 120
Turning off the Tier2/Tier3 engine 121
Driving 121
Off-road driving 121
On-road driving 122
High/low gear and rear wheel drive 123
Adaptive Driveline Control (ADC) modes 124
Diesel speed boost 125
Differential locks 126
Limited % driving 127
Regulable control for driving percentage 128
Cruise control 128
Decking blade 129
Boom and grapple 129
Warming up work hydraulics 129
Using the Boom 130
IBC mode 131
Special functions 131
Traditional boom control 132
Boom suspended mode 133
Smooth Boom Control (SBC) 134
Boom weight scale – Operation 135
Data transmission and bluetooth connection 136
Grapple reset 137
Calibration 137
Weighing accuracy 137
Batteries and battery charger 139
After using the boom 139
At the End of the Work Day 140
General maintenance 141
Cabin windows cleaning and inspection 141
Cabin interior cleaning and surface sanitation 142
Refueling the Machine 143
Fluids and lubricants 144
Diesel fuel 144
Bio-Diesel Fuel 145
Minimizing the effect of cold weather on diesel engines 146
Handling and storing diesel fuel 147
Lubricity of diesel fuel 147
Engine oil 148
Diesel engine oil and filter service intervals 148
Diesel engine break-in oil 149
Additional engine oil information 150
Engine coolant 151
Hydraulic oil requirements 153
Gear oil 154
Brake fluid 154
Grease 154
Cabin tilt fluid 155
Welding instructions 155
Electrical components 156
Batteries 157
Using Booster Batteries 158
Trickle charging 159
Fuses and relays 160
Main fuses 161
Engine compartment fuse box 162
Engine compartment relays 164
Fixed forwarder cabin fuses 165
Fixed forwarder cabin relays 167
Wiring harness fuses and relays 168
G-series forwarder CAN architecture 169
Controller locations 171
Cabin controller (CAB) area 172
HPC21 (High spec) 173
MPC21 174
Telematics components 175
MTG module 176
Antennas 176
Sensors and switches 177
Engine sensors (6 8L) 178
Engine Sensors 1/3 179
Engine Sensors 2/3 180
Engine Sensors 3/3 181
Sensors, air filter and coolant 1110G/1210G/1510G 182
Sensors, air conditioner 183
Sensors, frame 184
Sensors, drive pedal 184
Sensors, comfort seat base 185
Sensors, standard seat base 185
Sensors, transmission 186
Sensors, brake system 187
Sensors, fuel tank 187
Sensors, hydraulic oil tank 188
Sensors, work hydraulics 188
Sensors, boom 189
Grounding points 189
Grounding points, fixed cabin – Gen I 190
Hydraulic pressure measurements 190
Drive hydraulics 191
Check charge pressure 192
Maximum drive pressure / Drive pump cut-off 193
Work hydraulics 194
LS pressure difference Delta P 194
Maximum work pressure 195
Auxiliary valve pressure 196
Boom valve LS relief pressures 196
Hydraulic fan pump pressure (TimberMatic) 198
Hydraulic fan pump pressure (Manual) 200
Frame brake pressure 201
Brake hydraulics 201
Drive and work brake pressures 202
Loading range pressures 203
Loading pressure 203
Hydraulic oil sampling valve 204
Vacuum pump 205
Frame and boom service positions 205
Engine hoods 206
Lifting the hood 207
Tilt angles of the cabin 208
Tilting the cabin 209
Lowering the cabin 211
Tilting the fuel tank 213
Boom general servicing 215
Changing wheels 216
Anti-slip chain fitting 216
Tracks fitting 1/4 217
Tracks fitting 2/4 217
Tracks fitting 3/4 218
Tracks fitting 4/4 218
Periodic maintenance 219
Introduction 219
Uptime maintenance planner 219
Optional equipment maintenance 219
Central greasing system maintenance 220
Lubrication frequency and volume amount adjustment 220
Reservoir filling 221
System check 222
Troubleshooting 223
Fire protection system maintenance 224
Signal unit removal 225
10 hours or daily 226
50 hours or weekly 226
Every 12 months 227
Checking date of DAFO fire extinguisher 227
Decking blade 228
Variable loadspace (VLS) 229
IBC maintenance 229
Boom weight scale maintenance 230
Bluetooth pairing and battery charger connection 231
Pre-heater maintenance 232
Run the pre-heater and clean surroundings 232
Fault display descriptions 233
Fault diagnosis (EasyStart) 234
Fault diagnosis (Module timer) 235
Service codes 235
Conical sleeve pin tightening 237
Extension booms 238
Check sideways clearance of the extension booms 239
Check tension of double extension boom chains 240
Check vertical clearance of the extension booms 241
Check chain guide of double extension boom 242
Every 10 Hours or Daily 243
Check hydraulic oil level 243
Check the engine oil level 244
Check boom structures visually 245
Every 50 Hours or Weekly 246
Check machine visually 246
Check the high/low gear oil level 247
Check differential oil level 248
Check hub gear oil level 249
Check boom screw joints 250
Check joint pins of the boom 251
Check the grapple and rotator 251
Check bogie casing for leaks 252
Check the cooler cleanness 253
Grease middle joint and frame steering cylinders 255
Check boom slew housing oil level 255
Grease the boom 1/2 256
Grease the boom (single extension) 2/2 257
Grease the boom (double extension) 2/2 258
Grease the XE boom (single extension) 2/2 259
Grease the XI boom (double extension) 2/2 260
Grease the jib boom equipped with XI extension 261
Grease link and grapple 262
Every 250 hours 262
Check the high/low gear oil level 263
Clean coolant strainer 264
Check tire pressures 265
Check door switch 266
Check secondary exit 267
Check cabin fresh-air filters 268
Tighten two rotator clamping screws (Indexator) 269
Check the internal hosing of XI extension 270
Every 500 hours 270
Change engine oil and oil filter 271
Replace fuel filters 273
Check the drive belt wear 275
Check crankcase vent tube 276
Check air intake system 277
Check cooling system 278
Check engine coolant level 279
Check electrolyte level of batteries 279
Check clearances of XI/XE extension 280
Every 1000 hours 286
Clean or replace air filter elements 287
Replace hydraulic tank oil filters 288
Replace hydraulic tank breather/dryer 289
Bleed hydraulic tank 290
Change high/low gear oil 291
Replace drive pump filter 292
Grease the driveshafts 292
Grease bogie slew bearings 293
Check wheel rims and fastening bolts 294
Check axle fastening bolts 295
Check air conditioner 296
Check drive brake oil level 297
Adjust brake cylinders 298
Change cabin fresh-air filters 300
Replace engine oil bypass filter 301
Clean rotator magnetic plug 302
Tighten rotator screws 303
Every 2000 hours 304
Check valve clearance 1/2 305
Check valve clearance 2/2 307
Change coolant 309
Change hydraulic oil 310
Change differential oil 312
Drain brake cylinders 313
Change bogie casing oil 313
Change hub gear oil 314
Change boom slew housing oil 315
Grease cabin door hinges 316
As required 316
Clean the machine 316
Drain fuel filters 318
Replace drive belt 320
Replace filter-dryer-receiver 321
Change brake pedal circuit oil 326
Adjust tension of double extension boom chains 327
Adjust the extract and retract chains of the XI extension 329
Installing Y-link hoses 331
Adjust rotator link brakes 332
Drain water deposited in boom base 333
Battery maintenance 333
Seat belt maintenance 334
Transporting, towing and storing 335
Transporting the Machine 335
Tie-down and lifting points 336
Towing the machine 336
Release parking brake cylinders 337
Releasing drive hydraulics 338
Releasing the work brake 339
Releasing the steering 339
Stowing a disabled boom 340
By-passing the boom valve 340
Preparing machine for storage 341
After storage 342
Monthly storage procedure 343
Preparing engine for long-term storage 345
Removing engine from long term storage 345
Environment, recycling and post-use 347
Index 348
Attachments 353
Declaration of Conformity template_en 354
Forwarder_data_sheet_mid_EN 357
a08020_F_GAS_DOC_en 359
a03420_Forwarder_arm_silicon 361
a08047_LS-pressures_G_Forw_en 363
UMP_1110G_1210G_1510G_T3_T2_EN 365
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere_EN 368

S.V 04/24