John Deere 1510G Tier 3 Operator’s Manual F723288 PDF

Description

John Deere 1510G Tier 3 CTL Forwarder Operator’s Manual F723288 – PDF DOWNLOAD

• P/N: F723288_14
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models: 1210G T2 RL, 1510G T2 RL
• Series: G SERIES
• Serial:
  • 1WJ1210G_ _L002767-
  • 1WJ1510G_ _L004721-

TABLE OF CONTENTS:

John Deere 1510G Tier 3 CTL Forwarder Operator’s Manual F723288 – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
California Proposition 65 Warning 11
Declaration of conformity 12
Non-road emissions control warranty statement 12
John Deere forwarder 13
Technical data 13
Machine identification 14
6 8L Engine Identification 15
Safety 16
Follow Laws and Regulations 16
Recognize Safety Information 16
Understand Signal Words 17
Prepare for Emergencies 17
Wear Protective Clothing 18
Handle Chemical Products Safely 18
Install Radio Transmitters Properly 19
Operating 19
Inspect machine 20
Attach Do not Operate Tag 20
Prevent Machine Runaway 21
Use Handholds and Steps 21
Handle Starting Fluids Safely 22
Pay Attention to Bystanders 22
Carry no passengers 23
Use Seat Belt 23
Cabin protective structures 24
ROPS levels 24
Cabin windows 25
Secondary exit 27
Forwarder cabin noise 27
Vibration levels in forwarder cabin 28
Avoid Risks under Difficult Conditions 29
Operate the Boom Safely 30
Do not Overload the Forwarder 30
Stop Working if Machine Gives an Alarm 31
Keep Danger Zone Clear 31
Avoid saw chain shots 32
Avoid Crush Points 33
Avoid Power Lines 33
Driving/Transporting on Public Roads 34
Cold environment operation 34
Ensure Safety before Driving on Frozen Waters 35
Avoid Fires and Explosions 36
What To Do If the Machine Catches Fire? 37
Hand-held fire extinguisher 37
After a fire 38
Maintenance 38
Keep Machine in Good Condition 39
Use Proper Clothing 39
Use Proper Tools 40
Support Cabin Leveling System 41
Secure Cabin Tilt Locking Mechanism 42
Support Machine Properly 42
Service Cooling System Safely 43
Prevent Battery Explosions 43
Prevent Acid Burns 44
Start Only from Operator’s Seat 44
Beware of Exhaust Fumes 45
Avoid High Pressure Fluids 45
Avoid Heating near Pressurized Fluid Lines 46
Make Welding Repairs Safely 46
Service Tires Safely 47
Service Air Conditioner Safely 47
Replace Xenon Worklamps Safely 48
Service Accumulators Safely 48
Service Steering System Safely 49
Refueling and Servicing Fuel System 49
Dispose of Waste Properly 50
Safety Decal Locations 50
Cabin non-text safety decals 51
Machine non-text safety decals 51
Machine text safety decals 52
Warranty 53
Standard Warranty Clauses 53
Standard Warranty 53
Extended Coverage 53
First 250 hours maintenance 53
Periodic Maintenance 54
Machine systems and components 55
Main switch panel 55
Power outlets 56
Anti-skid surfaces, handles and steps 57
Access covers 58
Storage spaces 59
Hydraulic stairs 60
Rotating and leveling cabin 61
Operator’s seat – comfort 62
Tires 63
Tracks, anti-slip chains and wheel ballasting 64
Tracks in winter conditions 65
Track recommendations for winter 65
Boom specifications 67
CF7-XE and CF7S-XE reach and lifting diagrams 68
CF7-XI and CF7S-XI reach and lifting diagrams 68
CF7 reach and lifting diagrams 69
CF7S reach and lifting diagrams 69
Optional equipment 70
Central greasing system 70
Safety instructions 70
Grease dispenser 71
Front frame 72
Middle joint and rear frame 73
Cabin levelling 74
Boom 74
Dispenser on boom pillar 75
Dispenser on boom base 76
Dispenser on jib boom 77
Centralized manual greasing points 78
Centralized manual greasing, RL cabin 79
Fire protection system 79
Extinguishing system components 80
Forwarder IBC 80
IBC sensor bus 81
External hosing (XE) extension boom 82
Improvements on XE extension 83
Internal hosing (XI) extension boom 84
Improvements on XI extension 85
Chain mechanism and hosing 86
Y-link for XI and XE booms 88
Cameras 89
On-road driving equipment 90
Pre-heater 90
Controls 92
Driving controls 92
Main switch 92
Brake controls 93
Safety switches and emergency stop 94
Ignition switch 95
Dashboard 96
Boom controls 98
Forwarder IBC boom controls 99
Left keypad in forwarder 100
Right keypad in forwarder 101
Extra keypad 102
Lights and wipers 103
Cabin lights and service lights 104
Work lights 105
On-road driving lights 106
Window wipers and washers 107
Right-hand side storage box 108
Central locking system 108
Air Conditioner 109
General system operation 109
Temperature setting 111
Fan control 111
Recirc mode 112
Defrost mode 113
Pre-heater EasyStart timer control panel 113
Setting the time 114
Switching on the pre-heater 115
Changing the heating duration 115
Switching off the pre-heater 116
Heating preselections 116
Preprogramming of preselection 117
Pre-heater modem 118
Mobile control of pre-heater 118
Operating the machine 120
Engine 120
Starting the engine 120
Cold weather starting 121
After starting 121
Turning off the Tier2/Tier3 engine 122
Driving 122
Off-road driving 122
On-road driving 123
Cabin rotating and leveling 124
High/low gear and rear wheel drive 125
Adaptive Driveline Control (ADC) modes 126
Diesel speed boost 127
Differential locks 128
Limited % driving 129
Regulable control for driving percentage 130
Cruise control 130
Decking blade 131
Boom and grapple 131
Warming up work hydraulics 131
Using the Boom 132
IBC mode 133
Special functions 133
Traditional boom control 134
Boom suspended mode 135
Smooth Boom Control (SBC) 136
Boom weight scale – Operation 137
Data transmission and bluetooth connection 138
Grapple reset 139
Calibration 139
Weighing accuracy 139
Batteries and battery charger 141
After using the boom 141
At the End of the Work Day 142
General maintenance 143
Cabin windows cleaning and inspection 143
Cabin interior cleaning and surface sanitation 144
Refueling the Machine 145
Fluids and lubricants 146
Diesel fuel 146
Bio-Diesel Fuel 147
Minimizing the effect of cold weather on diesel engines 148
Handling and storing diesel fuel 149
Lubricity of diesel fuel 149
Engine oil 150
Diesel engine oil and filter service intervals 150
Diesel engine break-in oil 151
Additional engine oil information 152
Engine coolant 153
Hydraulic oil requirements 155
Gear oil 156
Brake fluid 156
Cabin tilt fluid 156
Grease 157
Welding instructions 157
Electrical components 158
Batteries 159
Using Booster Batteries 160
Trickle charging 161
Fuses and relays 162
Main fuses 163
Engine compartment fuse box 164
Engine compartment relays 166
Cabin fuses 167
Cabin relays 169
Wiring harness fuses and relays 170
G-series forwarder CAN architecture 171
Controllers 173
Cabin controller (CAB) 173
HPC21 (High spec) 174
MPC21 175
Telematics components 176
MTG module 177
Antennas 177
Sensors and switches 178
Engine sensors (6 8L) 179
Engine Sensors 1/3 180
Engine Sensors 2/3 181
Engine Sensors 3/3 182
Sensors, air filter and coolant 1110G/1210G/1510G 183
Sensors, ambient temperature 183
Sensors, frame 184
Sensors, drive pedal 184
Sensors, transmission 185
Sensors, brake system 186
Sensors, fuel tank 186
Sensors, hydraulic oil tank 187
Sensors, work hydraulics 187
Sensors, boom 188
Sensors, cabin 189
Bulbs 189
Grounding points 190
Grounding points, R&L cabin – Gen II 191
Hydraulic pressure measurements 191
Drive hydraulics 192
Check charge pressure 193
Maximum drive pressure / Drive pump cut-off 194
Work hydraulics 195
LS pressure difference Delta P 195
Maximum work pressure 196
Auxiliary valve pressure 197
Boom valve LS relief pressures 197
Cabin rotating and leveling pressure 198
Hydraulic fan pump pressure (TimberMatic) 199
Hydraulic fan pump pressure (Manual) 201
Frame brake pressure 202
Brake hydraulics 202
Drive and work brake pressures 203
Loading range pressures 204
Loading pressure 204
Hydraulic oil sampling valve 205
Vacuum pump 206
Frame and boom service positions 206
Engine hoods 207
Lifting the hood 208
Tilt angles of the cabin 209
Tilting the cabin 210
Lowering the cabin 212
Tilting the fuel tank 214
Boom general servicing 216
Changing wheels 217
Anti-slip chain fitting 217
Tracks fitting 1/4 218
Tracks fitting 2/4 218
Tracks fitting 3/4 219
Tracks fitting 4/4 219
Periodic maintenance 220
Introduction 220
Uptime maintenance planner 220
Optional equipment maintenance 220
Central greasing system maintenance 221
Lubrication frequency and volume amount adjustment 221
Reservoir filling 222
System check 223
Troubleshooting 224
Fire protection system maintenance 225
Signal unit removal 226
10 hours or daily 227
50 hours or weekly 227
Every 12 months 228
Checking date of DAFO fire extinguisher 228
Decking blade 229
Variable loadspace (VLS) 230
IBC maintenance 230
Boom weight scale maintenance 231
Bluetooth pairing and battery charger connection 232
Pre-heater maintenance 233
Run the pre-heater and clean surroundings 233
Fault display descriptions 234
Fault diagnosis (EasyStart) 235
Fault diagnosis (Module timer) 236
Service codes 236
Conical sleeve pin tightening 238
Check electrolyte level of batteries 239
Extension booms 239
Check sideways clearance of the extension booms 240
Check tension of double extension boom chains 241
Check vertical clearance of the extension booms 242
Check chain guide of double extension boom 243
Every 10 Hours or Daily 244
Check hydraulic oil level 244
Check the engine oil level 245
Check boom structures visually 246
Tighten conical sleeve pins of the leveling cylinder 247
Every 50 Hours or Weekly 247
Check machine visually 248
Check the high/low gear oil level 249
Check differential oil level 250
Check hub gear oil level 251
Check boom screw joints 252
Check joint pins of the boom 253
Check the grapple and rotator 253
Check bogie casing for leaks 254
Check the cooler cleanness 255
Grease middle joint and frame steering cylinders 257
Check and grease cabin rotation and leveling system 258
Check boom slew housing oil level 259
Grease the boom 1/2 260
Grease the boom (single extension) 2/2 261
Grease the boom (double extension) 2/2 262
Grease the XE boom (single extension) 2/2 263
Grease the XI boom (double extension) 2/2 264
Grease the jib boom equipped with XI extension 265
Grease link and grapple 266
Every 250 hours 266
Check the high/low gear oil level 267
Clean coolant strainer 268
Check tire pressures 269
Check the door switch 270
Check secondary exit 270
Check cabin fresh-air filters 271
Tighten two rotator clamping screws (Indexator) 272
Check the internal hosing of XI extension 273
Every 500 hours 273
Change engine oil and oil filter 274
Replace fuel filters 276
Check the drive belt wear 278
Check crankcase vent tube 279
Check air intake system 280
Check cooling system 281
Check engine coolant level 282
Check clearances of XI/XE extension 282
Every 1000 hours 288
Clean or replace air filter elements 289
Replace hydraulic tank oil filters 290
Replace hydraulic tank breather/dryer 291
Bleed hydraulic tank 292
Change high/low gear oil 293
Replace drive pump filter 294
Grease the driveshafts 294
Grease bogie slew bearings 295
Check wheel rims and fastening bolts 296
Check axle fastening bolts 297
Check air conditioner 298
Check drive brake oil level 299
Change cabin fresh-air filters 299
Replace engine oil bypass filter 300
Clean rotator magnetic plug 301
Tighten rotator screws 302
Every 2000 hours 303
Check valve clearance 1/2 304
Check valve clearance 2/2 306
Change coolant 308
Change hydraulic oil 309
Change differential oil 311
Drain brake cylinders 312
Change bogie casing oil 312
Change hub gear oil 313
Change boom slew housing oil 314
Grease cabin door hinges 315
As required 315
Clean the machine 315
Drain fuel filters 317
Replace drive belt 319
Replace filter-dryer-receiver 320
Change brake pedal circuit oil 328
Adjust brake cylinders 329
Adjust tension of double extension boom chains 331
Adjust the extract and retract chains of the XI extension 333
Installing Y-link hoses 335
Adjust rotator link brakes 336
Drain water deposited in boom base 337
Battery maintenance 337
Seat belt maintenance 338
Transporting, towing and storing 339
Transporting the Machine 339
Tie-down and lifting points 340
Towing the machine 340
Release parking brake cylinders 341
Releasing drive hydraulics 342
Releasing the work brake 343
Releasing the steering 343
Stowing a disabled boom 344
By-passing the boom valve 344
Preparing machine for storage 345
After storage 346
Monthly storage procedure 347
Preparing engine for long-term storage 349
Removing engine from long term storage 349
Environment, recycling and post-use 351
Index 352
Attachments 357
Declaration of Conformity template_en 358
Forwarder_data_sheet_mid_EN 361
a08020_F_GAS_DOC_en 363
a03420_Forwarder_arm_silicon 365
a08047_LS-pressures_G_Forw_en 367
UMP_1110G_1210G_1510G_T3_T2_EN 369
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere_EN 372

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