John Deere 160 P Excavators Operator’s Manual OMT499734X019 – PDF DOWNLOAD

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John Deere 160 P Excavators Operator’s Manual OMT499734X019 – PDF DOWNLOAD

FILE DETAILS:

John Deere 160 P Excavators Operator’s Manual OMT499734X019 – PDF DOWNLOAD

• P/N: OMT499734X019_14
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 160 P
• Serial: 1F9160PA_ _D_00001

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 160 P Excavators Operator’s Manual OMT499734X019 – PDF DOWNLOAD

160 P Excavators(PIN: 1F9160PA_ _D_00001— ) 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU), United Kingdom (UKCA), Eurasian Economic Union (EAEU), and Canada (CA) 8
Emissions Control System Certification Label 9
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 10
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 12
Emissions Performance and Tampering 18
Carbon Dioxide Emissions (CO₂) 19
FCC Notifications to User 20
Service ADVISOR Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 21
John Deere Online Bookstore 24
Technical Information Feedback Form 25
Contents 27
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Recognize Safety Information 32
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 33
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Control Pattern 33
Inspect Machine 34
Stay Clear of Moving Parts 34
Avoid High-Pressure Fluids 34
Avoid High-Pressure Oils 35
Work In Ventilated Area 35
Avoid Static Electricity Risk When Refueling 36
High Debris Applications 36
Prevent Fires, Clean Debris From Machine 37
In Case of Machine Fire 37
Prevent Battery Explosions 38
Handle Chemical Products Safely 38
Handle Starting Fluid Safely 38
Decommissioning — Proper Recycling and Disposal of Fluids and Components 39
Prepare for Emergencies 39
Clean Debris from Machine 40
Add Cab Guarding for Special Uses 40
Safety—Operating Precautions 41
Use Steps and Handholds Correctly 41
Start Only From Operator’s Seat 41
Use and Maintain Seat Belt 41
Heated and Ventilated Operator’s Seat 42
Prevent Unintended Machine Movement 42
Avoid Work Site Hazards 43
Keep Riders Off Machine 43
Avoid Backover Accidents 44
Avoid Machine Tip Over and Machine Damage 44
Use Special Care When Lifting Objects 45
Use Care When Swinging Machine 45
Operate Boom With Care 45
Avoid Power Lines 46
Inspect and Maintain ROPS 46
Travel Safely 46
Prevent Acid Burns 47
Add and Operate Attachments Safely 47
Safety—Maintenance Precautions 48
Park and Prepare for Service Safely 48
Service Machines Safely 48
Service Cooling System Safely 49
Remove Paint Before Welding or Heating 49
Make Welding Repairs Safely 49
Drive Metal Pins Safely 50
Use Proper Lifting Equipment 50
Safety—Safety Signs and Other Instructions 51
Safety Signs and Other Instructions 51
Operation—Operator’s Station 57
Pedals, Levers, and Panels 57
Switch Panel 58
Switch Panel Functions 59
Rear Left Panel 60
Horn 60
Power Boost Button 61
Pilot Shutoff Lever 61
Left Console 62
Travel Alarm and Travel Alarm Cancel Switch 62
Seat Heater Switch—If Equipped 62
Reversing Fan Switch—If Equipped 63
Right Console 63
Right Enable Switch 63
Service ADVISOR™ Remote (SAR) Switch—If Equipped 64
Cab Heater and Air Conditioner 65
Selecting Display Between Celsius and Fahrenheit 66
Operating the AM/FM Radio 67
Fire Extinguisher Mounting Location 68
Alternative Exit Tool 68
Cab Dome Light Switch 69
Opening Upper Front (Alternative Exit) Window 69
Removing and Storing the Lower Front Window 70
Opening Cab Door Window 70
Opening and Closing the Polycarbonate-Type Roof Exit Cover 71
Using the Seat Belt 71
Adjusting the Mechanical Suspension Seat 71
Adjusting Pilot Control Lever Console Height 74
Adjusting Pull-Down Sunshade—If Equipped 74
Operation—Monitor Operation 75
Monitor 75
Monitor Functions 76
Monitor Start-Up 77
Main Menu 78
Main Menu—Alarm List 79
Main Menu—Air Conditioner 83
Main Menu—Radio 85
Main Menu—Work Mode 86
Main Menu—Setting Menu 87
Main Menu—Setting Menu—Date and Time 88
Main Menu—Setting Menu—Attachment Name Input 88
Main Menu—Setting Menu—Auto-Shutdown 89
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 89
Main Menu—Setting Menu—Sub Meter Selection 90
Main Menu—Setting Menu—Rear View Camera Monitor 91
Main Menu—Setting Menu—Display Item Selection 92
Main Menu—Setting Menu—Brightness Adjustment 92
Main Menu—Setting Menu—Language 92
Main Menu—Setting Menu—Unit Selection 93
Main Menu—Setting Menu—Main Menu Sequence Change 93
Main Menu—Information Menu 94
Main Menu—Information Menu—Operation 95
Main Menu—Information Menu—Maintenance 96
Main Menu—Information Menu—Troubleshooting 96
Main Menu—Information Menu—Monitoring 96
Operation—Operating the Machine 97
Before Starting Work 97
Inspect Machine Daily Before Starting 97
Engine Break-In Period 98
Starting Engine 99
Cold Weather Warm-Up 100
Operate Within Machine Limits 101
Digging and Grading Operation 101
Operator Ability 102
Travel Pedals and Levers 103
Service ADVISOR™ Remote (SAR) Software Delivery Process 104
Service ADVISOR™ Remote (SAR) Operation 105
Control Lever Pattern Operation 106
Control Lever Pattern Conversion 107
Operating in Water and Mud 108
Driving Up a Steep or Slippery Slope 108
Lifting 109
Lower Boom With Engine Stopped 110
Parking the Machine 111
Loading Machine for Transport 111
Towing-Recovery Procedure 114
Lifting the Machine 115
Maintenance—Machine 116
Required Emission-Related Information 116
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 116
Diesel Fuel 117
Lubricity of Diesel Fuel 117
Handling and Storing Diesel Fuel 118
Biodiesel Fuel 119
Testing Diesel Fuel 120
Supplemental Diesel Fuel Additives 120
Fuel Filters 120
Minimizing the Effect of Cold Weather on Diesel Engines 121
Diesel Engine Break-In™ Oil 122
Diesel Engine Oil — Tier 3 and Stage IIIA 123
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 124
Diesel Engine Oil Service Interval for Operation at High Altitude 124
Oil Filters 125
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 126
Water Quality for Mixing with Coolant Concentrate 127
Operating in Warm Temperature Climates 127
Testing Coolant Freeze Point 128
Disposing of Coolant 128
Alternative and Synthetic Lubricants 129
Lubricant Storage 129
Mixing of Lubricants 129
Hydraulic Oil 129
Swing Gear Case and Travel Gear Case Oils 131
Pump Drive Gear Case Oil 131
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 132
Maintenance—Periodic Maintenance 133
Service Machine at Specified Intervals 133
Check the Hour Meter Regularly 133
Prepare Machine for Maintenance 133
Open Access Doors for Service 135
Open Engine Cover for Service 135
Fuel Tank 135
Hydraulic Breaker Attachment 136
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 136
Service Intervals 137
Required Parts 138
Maintenance—As Required 139
Remove and Clean Fuel Tank Inlet Screen 139
Check Windshield Washer Fluid Level 139
Check and Clean Air Cleaner Dust Unloader Valve 140
Check and Adjust Track Sag 140
Clean Rear Camera Lens—If Equipped 141
Clean and Tighten Battery Terminals 142
Maintenance—Every 10 Hours or Daily 143
Check Engine Oil Level 143
Check Engine Coolant Level 144
Check Hydraulic Tank Oil Level 145
Maintenance—Every 50 Hours or Weekly 146
Drain Water and Sediment from Fuel Tank Sump 146
Drain Primary Fuel Filter and Water Separator 146
Drain Final Fuel Filter 147
Drain Auxiliary Fuel Filter and Water Separator 147
Lubricate Working Tool Pivots 148
Maintenance—Every 100 Hours 149
Inspect and Re-Torque Track Hardware 149
Maintenance—Every 250 Hours 150
Check Swing Gear Case Oil Level 150
Drain Water and Sediment from Hydraulic Tank 150
Check Pump Drive Gear Case Oil Level 152
Check and Adjust Air Conditioner Belt 152
Check Hybrid Battery Electrolyte Level—If Equipped 153
Check Travel Gear Case Oil Level 155
Lubricate Front End Pin Joints 156
Take Engine Oil Sample 156
Maintenance—Every 500 Hours 157
Lubricate Swing Bearing 157
Lubricate Swing Bearing Gear 157
Replace Primary Fuel Filter and Water Separator 158
Replace Final Fuel Filter 159
Replace Auxiliary Fuel Filter and Water Separator 160
Check Air Intake Hoses 160
Drain and Refill Engine Oil and Replace Filter 161
Clean Cab Fresh Air and Cab Recirculating Air Filters 162
Take Fluid Samples 162
Maintenance—Every 1000 Hours 163
Drain and Refill Swing Gear Case Oil 163
Replace Hydraulic Tank Oil Filter 164
Replace Pilot Oil Filter 165
Drain and Refill Pump Drive Gear Case Oil 166
Inspect Serpentine Belt 167
Remove and Clean Engine Crankcase Ventilation Tube 167
Replace Air Cleaner Elements 168
Replace Air Cleaner Dust Unloader Valve 169
Check Coolant Condition 169
Maintenance—Every 2000 Hours 170
Check and Adjust Engine Valve Lash 170
Drain and Refill Travel Gear Case Oil 170
Maintenance—Every 4000 Hours 171
Replace Engine Crankshaft Damper 171
Maintenance—Every 5000 Hours 172
Drain and Refill Hydraulic Tank Oil 172
Replace Hydraulic Tank Vent Cap Filter 174
Maintenance—Every 6000 Hours 175
Drain Cooling System 175
Cooling System Fill and Deaeration Procedure 176
Miscellaneous—Machine 177
Clean Machine Regularly 177
Inspect Seat Belt 177
Replacing Seat Belt 178
Bleed Fuel System 178
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 179
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 179
Do Not Service Control Valves, Cylinders, Pumps, or Motors 180
Precautions for Alternator and Regulator 180
Handling, Checking, and Servicing Batteries Carefully 180
Using Battery Charger 182
Using Booster Batteries—24-Volt System 184
Replacing Batteries 184
Fluid Sampling Test Ports 185
Welding on Machine 185
Adding 12-Volt Accessories 186
JDLink Machine Monitoring System (MMS)—If Equipped 186
Keep Electronic Control Unit Connectors Clean 186
Replacing Fuses 186
Keep ROPS Installed Properly 188
Replacing Bucket Teeth 189
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 191
Replacing Bucket Teeth—TK Series 191
Bucket Remove and Install 192
Track Sag General Information 196
Check Track Shoe Hardware 196
Hardware Torque Specifications 196
Unified Inch Bolt and Screw Torque Values 197
Metric Bolt and Screw Torque Values 198
Miscellaneous—Operational Checkout 199
Operational Checkout 199
Miscellaneous—Troubleshooting 241
Troubleshooting Procedure 241
Engine 242
Hydraulic System 246
Electrical System 248
Software Update 250
Miscellaneous—Storage 251
Prepare Machine for Storage 251
Monthly Storage Procedure 252
Miscellaneous—Machine Numbers 253
Record Product Identification Number (PIN) 253
Record Engine Serial Number 253
Record Travel Motor Serial Numbers 253
Record Swing Motor Serial Number 254
Record Hydraulic Pump Serial Number 254
Keep Proof of Ownership 254
Keep Machines Secure 255
Miscellaneous—Specifications 256
160 P Engine Specifications 256
160 P Machine Specifications 257
160 P Drain and Refill Capacities 258
160 P Working Ranges 259
160 P Lift Capacity—Arm: 2 60 m (8 ft 6 in ); Bucket: 528 kg (1164 lb ); Shoe: 600 mm (24 in ) 261
160 P Lift Capacity—Arm: 2 60 m (8 ft 6 in ); Bucket: 528 kg (1164 lb ); Shoe: 700 mm (28 in ) 262
160 P Lift Capacity—Arm: 3 10 m (10 ft 2 in ); Bucket: 528 kg (1164 lb ); Shoe: 600 mm (24 in ) 263
160 P Lift Capacity—Arm: 3 10 m (10 ft 2 in ); Bucket: 528 kg (1164 lb ); Shoe: 700 mm (28 in ) 264
Machine Design Life 265
Eurasian Economic Union 265
Page Number 31
Section 1-1 31
Section 1-2 32
Section 1-3 41
Section 1-4 48
Section 1-5 51
Section 2-1 57
Section 2-2 75
Section 2-3 97
Section 3-1 116
Section 3-2 133
Section 3-3 139
Section 3-4 143
Section 3-5 146
Section 3-6 149
Section 3-8 150
Section 3-9 157
Section 3-10 163
Section 3-11 170
Section 3-12 171
Section 3-13 172
Section 3-14 175
Section 4-1 177
Section 4-2 199
Section 4-3 241
Section 4-4 251
Section 4-5 253
Section 4-6 256

S.V 04/24