John Deere 160 P-tier Gen-A Excavator Operator’s Manual OMT473388X019 PDF

Description

John Deere 160 P-tier Gen-A Excavator Operator’s Manual OMT473388X019 – PDF DOWNLOAD

FILE DETAILS:

John Deere 160 P-tier Gen-A Excavator Operator’s Manual OMT473388X019 – PDF DOWNLOAD

• P/N: OMT473388X019_83
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 160 P
• Serial: 1FF160PA_ _F_00001

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 160 P-tier Gen-A Excavator Operator’s Manual OMT473388X019 – PDF DOWNLOAD

Contents 29
Safety—Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety—General Precautions 37
Operate Only If Qualified 37
Recognize Safety Information 37
Follow Safety Instructions 37
Prepare for Emergencies 38
Wear Protective Equipment 38
Protect Against Noise 38
Inspect Machine 39
Stay Clear of Moving Parts 39
Avoid Unauthorized Machine Modifications 39
Control Pattern 39
Control Pattern Selector—If Equipped 39
Avoid High-Pressure Oils and Fluids 40
Work In Ventilated Area 40
Avoid Static Electricity Risk When Refueling 41
High Debris Applications 41
Prevent Fires, Clean Debris From Machine 42
In Case of Machine Fire 42
Prevent Battery Explosions 43
Handle Chemical Products Safely 43
Handle Starting Fluid Safely 43
Decommissioning — Proper Recycling and Disposal of Fluids and Components 44
Exhaust Filter Ash Handling and Disposal 44
Add Cab Guarding for Special Uses 44
Safety—Operating Precautions 45
Use Steps and Handholds Correctly 45
Start Only From Operator’s Seat 45
Use and Maintain Seat Belt 45
Heated and Ventilated Operator’s Seat 46
Prevent Unintended Machine Movement 46
Avoid Work Site Hazards 47
Keep Riders Off Machine 47
Avoid Backover Accidents 48
Avoid Machine Tip Over and Machine Damage 48
Use Special Care When Lifting Objects 49
Avoid Power Lines 49
Use Care When Swinging Machine 49
Operate Boom With Care 50
Operating on Slopes 50
Inspect and Maintain ROPS 50
Travel Safely 51
Prevent Acid Burns 51
Add and Operate Attachments Safely 51
Safety—Maintenance Precautions 52
Park and Prepare for Service Safely 52
Service Machines Safely 52
Service Cooling System Safely 53
Remove Paint Before Welding or Heating 53
Make Welding Repairs Safely 53
Drive Metal Pins Safely 54
Use Proper Lifting Equipment 54
Clean Exhaust Filter Safely 55
Safety—Safety Signs and Other Instructions 56
Safety Signs and Other Instructions 56
Operation—Operator’s Station 65
Pedals, Levers, and Panels 65
Switch Panel 66
Switch Panel Functions 67
Rear Left Panel 68
Horn 68
Power Boost Button 68
Pilot Shutoff Lever 69
Left Console 70
Hydraulic Coupler Switch—If Equipped 71
Auxiliary Function Enable Switch—If Equipped 71
Travel Alarm and Travel Alarm Cancel Switch 71
Seat Heater Switch—If Equipped 72
Seat Heating and Cooling Switch—If Equipped 72
Reversing Fan Switch—If Equipped 72
Service ADVISOR™ Remote (SAR) Switch 73
Exhaust Filter Parked Cleaning Switch 73
Right Console 74
Right, Left, and Rear Lights Switch-If Equipped 74
Right, Rear, and Left Camera System—If Equipped 75
Auxiliary Function Enable Switch—If Equipped 77
USB Charge Port 78
Cab Heater and Air Conditioner 79
Selecting Display Between Celsius and Fahrenheit 80
Operating the AM/FM Radio 81
Fire Extinguisher Mounting Location 82
Alternative Exit Tool 82
Cab Dome Light Switch 83
Opening Upper Front (Alternative Exit) Window 83
Removing and Storing the Lower Front Window 84
Opening Cab Door Window 84
Opening and Closing the Polycarbonate-Type Roof Exit Cover 85
Using the Seat Belt 85
Adjusting the Mechanical Suspension Seat 86
Adjusting the Air Suspension Seat—If Equipped 88
Adjusting the Premium Air Suspension Seat—If Equipped 90
Adjusting Pilot Control Lever Console Height 92
Operation—Monitor Operation 93
Monitor 93
Monitor Functions 94
Aftertreatment Indicators Overview 96
Monitor Start-Up 97
Main Menu 98
Main Menu—Alarm List 99
Main Menu—Air Conditioner 106
Main Menu—Radio 108
Main Menu—Work Mode 109
Main Menu—Setting Menu 110
Main Menu—Setting Menu—Date and Time 111
Main Menu—Setting Menu—Attachment Name Input 111
Main Menu—Setting Menu—Auto-Shutdown 112
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 113
Main Menu—Setting Menu—Sub Meter Selection 114
Main Menu—Setting Menu—Rear View Camera Monitor 115
Main Menu—Setting Menu—Display Item Selection 116
Main Menu—Setting Menu—Brightness Adjustment 116
Main Menu—Setting Menu—Language 116
Main Menu—Setting Menu—Unit Selection 117
Main Menu—Setting Menu—Emergency Override 117
Main Menu—Setting Menu—Main Menu Sequence Change 118
Main Menu—Information Menu 118
Main Menu—Information Menu—Operation 119
Main Menu—Information Menu—Maintenance 120
Main Menu—Information Menu—Troubleshooting 120
Main Menu—Information Menu—Monitoring 121
Bucket Camera Display 122
Bucket Camera Display—Main Menu 123
Bucket Camera Display—Display Settings 124
Bucket Camera Display—Display Settings—Brightness 124
Bucket Camera Display—Display Settings—Language 124
Bucket Camera Display—Display Settings—Power Off 125
Bucket Camera Display—Video Settings 125
Bucket Camera Display—Video Settings—Default Position 125
Bucket Camera Display—Video Settings—Brightness 126
Bucket Camera Display—Video Settings—Gamma 126
Bucket Camera Display—Video Settings—Saturation 126
Bucket Camera Display—Video Diagnostics 126
Bucket Camera Display—Reset 127
Bucket Camera Display—About 127
Operation—Operating the Machine 128
Before Starting Work 128
Inspect Machine Daily Before Starting 128
Battery Disconnect Switch 129
Engine Break-In Period 129
Starting Engine 130
Cold Weather Start Aid 131
Cold Weather Warm-Up 132
Operate Within Machine Limits 133
Digging and Grading Operation 134
Operator Ability 134
Travel Pedals and Levers 135
Auxiliary Function Lever (AFL) 136
Exhaust Filter 137
Exhaust Filter Parked Cleaning 139
Selective Catalytic Reduction (SCR) System Overview 141
US EPA Qualified Emergency Use — SCR Derate Override Option 142
EU Qualified Emergency Use — SCR Derate Override Option 143
Service ADVISOR™ Remote (SAR) Software Delivery Process 144
Service ADVISOR™ Remote (SAR) Operation 145
Locking the Hydraulic Coupler to the Attachment—If Equipped 147
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 151
Control Lever Pattern Operation 153
Mechanical Control Lever Pattern Selector 154
Operating in Water and Mud 154
Driving Up a Steep or Slippery Slope 155
Required Machine Stop Warning 155
Lifting 157
Lower Boom With Engine Stopped 158
Parking the Machine 159
Loading Machine for Transport 160
Towing-Recovery Procedure 162
Lifting With John Deere Quick Coupler 163
Lifting the Machine 164
Maintenance—Machine 165
Required Emission-Related Information 165
Diesel Fuel 165
Diesel Fuel Specifications 166
Lubricity of Diesel Fuel 166
Handling and Storing Diesel Fuel 166
Biodiesel Fuel 167
Testing Diesel Fuel 168
Supplemental Diesel Fuel Additives 168
Fuel Filters 168
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 169
Refilling Diesel Exhaust Fluid (DEF) Tank 170
Testing Diesel Exhaust Fluid (DEF) 171
Storing Diesel Exhaust Fluid (DEF) 171
Disposal of Diesel Exhaust Fluid (DEF) 172
Minimizing the Effect of Cold Weather on Diesel Engines 173
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 174
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 175
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 176
Diesel Engine Oil Service Interval for Operation at High Altitude 176
Oil Filters 177
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 178
Water Quality for Mixing with Coolant Concentrate 179
Operating in Warm Temperature Climates 179
Testing Coolant Freeze Point 180
Disposing of Coolant 180
Alternative and Synthetic Lubricants 181
Lubricant Storage 181
Mixing of Lubricants 181
Hydraulic Oil 182
Pump Drive Gear Case Oil 183
Swing Gear Case and Travel Gear Case Oils 183
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 184
Maintenance—Periodic Maintenance 185
Service Machine at Specified Intervals 185
Check the Hour Meter Regularly 185
Prepare Machine for Maintenance 186
Open Access Doors for Service 187
Open Engine Cover for Service 188
Fuel Tank 188
Hydraulic Breaker Attachment 189
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 189
Service Intervals 190
Required Parts 192
Maintenance—As Required 194
Remove and Clean Fuel Tank Inlet Screen 194
Check Windshield Washer Fluid Level 194
Check and Clean Air Cleaner Dust Unloader Valve 194
Check and Adjust Track Sag 195
Clean Camera Lens 199
Service Exhaust Filter 200
Clean and Tighten Battery Terminals 200
Maintenance—Every 10 Hours or Daily 201
Check Engine Oil Level 201
Check Engine Coolant Level 202
Check Hydraulic Tank Oil Level 203
Lubricate Hydraulic Coupler—If Equipped 204
Maintenance—Every 50 Hours or Weekly 205
Drain Water and Sediment From Fuel Tank Sump 205
Drain Primary Fuel Filter and Water Separator 205
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 206
Lubricate Working Tool Pivots 206
Maintenance—Every 100 Hours 207
Inspect and Re-Torque Track Hardware 207
Maintenance—Every 250 Hours 208
Check Swing Gear Case Oil Level 208
Drain Water and Sediment From Hydraulic Tank 209
Check Pump Drive Gear Case Oil Level 210
Check Hybrid Battery Electrolyte Level—If Equipped 211
Check Travel Gear Case Oil Level 213
Take Engine Oil Sample 213
Lubricate Front End Pin Joints 214
Maintenance—Every 500 Hours 215
Lubricate Swing Bearing 215
Lubricate Swing Bearing Gear 215
Replace Primary Fuel Filter and Water Separator 216
Replace Final Fuel Filter 217
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 218
Check Air Intake Hoses 219
Drain and Refill Engine Oil and Replace Filter 219
Clean Cab Fresh Air and Cab Recirculating Air Filters 220
Take Fluid Samples 220
Maintenance—Every 1000 Hours 221
Drain and Refill Swing Gear Case Oil 221
Replace Pilot Oil Filter 222
Replace Hydraulic Tank Oil Filter 224
Inspect Serpentine Belt 225
Drain and Refill Pump Drive Gear Case Oil 225
Remove and Clean Open Crankcase Ventilation (OCV) Hose 226
Replace Air Cleaner Elements 227
Replace Air Cleaner Dust Unloader Valve 228
Check Coolant Condition 228
Maintenance—Every 2000 Hours 229
Check and Adjust Engine Valve Lash 229
Drain and Refill Travel Gear Case Oil 229
Replace Open Crankcase Ventilation (OCV) Filter 229
Maintenance—Every 4000 Hours 230
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 230
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 231
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 232
Maintenance—Every 5000 Hours 233
Drain and Refill Hydraulic Tank Oil 233
Replace Hydraulic Tank Vent Cap Filter 235
Maintenance—Every 6000 Hours 236
Drain Cooling System 236
Cooling System Fill and Deaeration Procedure 237
Replace Diesel Exhaust Fluid (DEF) In-Line Filter 238
Miscellaneous—Machine 242
Clean Machine Regularly 242
Bleed Fuel System 242
Bleed Hydraulic System 243
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 243
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 244
Do Not Service Control Valves, Cylinders, Pumps, or Motors 244
Precautions for Alternator and Regulator 244
Handling, Checking, and Servicing Batteries Carefully 245
Using Battery Charger 246
Using Booster Batteries—24-Volt System 248
Replacing Batteries 248
Fluid Sampling Test Ports—If Equipped 249
Welding On Machine 249
Keep Electronic Control Unit Connectors Clean 250
Adding 12-Volt Accessories 250
JDLink™ Machine Monitoring System (MMS)—If Equipped 250
Keep ROPS Installed Properly 251
Replacing Fuses 252
Inspect Seat Belt 254
Replacing Seat Belt 255
Inspect and Clean Polycarbonate Windows 256
Replacing Bucket Teeth 257
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 258
Replacing Bucket Teeth—TK Series 259
Bucket Remove and Install 260
Track Sag General Information 264
Check Track Shoe Hardware 265
Hardware Torque Specifications 265
Unified Inch Bolt and Screw Torque Values 266
Metric Bolt and Screw Torque Values 267
Miscellaneous—Operational Checkout 268
Operational Checkout 268
Diagnostic Trouble Code Check 268
Operational Checks—Key Switch Off, Engine Off Checks 268
Operational Checks—Key Switch On, Engine Off Checks 271
Operational Checks—Key Switch On, Engine On Checks 285
Miscellaneous—Troubleshooting 314
Troubleshooting Procedure 314
Engine 315
Hydraulic System 320
Electrical System 322
Software Update 324
Miscellaneous—Storage 325
Prepare Machine for Storage 325
Monthly Storage Procedure 326
Preparing Engine for Long-Term Storage 327
Removing Engine From Long-Term Storage 328
Miscellaneous—Machine Numbers 329
Record Product Identification Number (PIN) 329
Record Engine Serial Number 329
Record Travel Motor Serial Numbers 329
Record Swing Motor Serial Number 330
Record Hydraulic Coupler Serial Number—If Equipped 330
Record Hydraulic Pump Serial Number 331
Keep Proof of Ownership 331
Keep Machines Secure 331
Miscellaneous—Specifications 332
Engine Specifications 332
Drain and Refill Capacities 332
Machine Specifications 333
Working Ranges 335
Lift Capacity—Arm: 2 60 m (8 ft 6 in); Shoe: 600 mm (24 in) 337
Lift Capacity—Arm: 2 60 m (8 ft 6 in); Shoe: 700 mm (28 in) 338
Lift Capacity—Arm: 3 10 m (10 ft 2 in); Shoe: 600 mm (24 in) 339
Lift Capacity—Arm: 3 10 m (10 ft 2 in); Shoe: 700 mm (28 in) 340
Machine Design Life 341
Page Number 29
Section 1-1 35
Section 1-2 37
Section 1-3 45
Section 1-4 52
Section 1-5 56
Section 2-1 65
Section 2-2 93
Section 2-3 128
Section 3-1 165
Section 3-2 185
Section 3-3 194
Section 3-4 201
Section 3-5 205
Section 3-6 207
Section 3-7 208
Section 3-8 215
Section 3-9 221
Section 3-10 229
Section 3-11 230
Section 3-12 233
Section 3-13 236
Section 4-1 242
Section 4-2 268
Section 4-3 314
Section 4-4 325
Section 4-5 329
Section 4-6 332

S.V 04/24